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Cadex C7200 User Manual

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Cadex C7000 C-Series

Battery Analyzer

User’s Manual

Cadex C7200, C7400 & C7400ER (C-Series)

Cadex Electronics Inc.

22000 Fraserwood Way

Richmond, British Columbia

Canada V6W 1J6

Tel: +1 604 231-7777 Fax +1 604 231-7755

Web: www.cadex.com

E-mail: info@cadex.com

Manual P/N: 89-307-1016

Document Number PSMAN0048 Rev7

September 2009

Firmware Version 1.10

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Summary of Contents for Cadex C7200

  • Page 1
    Cadex C7000 C-Series Battery Analyzer User’s Manual Cadex C7200, C7400 & C7400ER (C-Series) Cadex Electronics Inc. 22000 Fraserwood Way Richmond, British Columbia Canada V6W 1J6 Tel: +1 604 231-7777 Fax +1 604 231-7755 Web: www.cadex.com E-mail: info@cadex.com Manual P/N: 89-307-1016…
  • Page 3
    Cadex C7000 C-Series Battery Analyzers (C7200-C, C7400-C and C7400ER-C) equipment and/or its documentation. In no event will Cadex or its officers or employees be held responsible for any consequential, incidental, or indirect damages (including damages for loss or…
  • Page 4: Safety Notices

    Modification of Equipment CE, FCC, CSA and other approvals apply only to Cadex C7000 C-Series Battery Analyzers (C7200-C, C7400-C and C7400ER-C) in the factory-authorized configuration. Changes or modification to the equipment not expressly approved by Cadex will void the approvals and void the user’s authority to operate the…

  • Page 5
    Safety Notices ROHS Compliance The C7000 C-Series of Battery Analyzer complies with the European Union’s Directive 2002/95/EC, Restrictions of Hazardous Substances (RoHS). Radio Interference This equipment generates, uses and radiates radio frequency energy. If the equipment is not installed and used in accordance with the instructions in this manual, it may cause interference with radio communications.
  • Page 6
    Do not exceed the battery manufacturer’s recommended charge current and voltage limits for batteries. Do not remove the adapter from the analyzer while the battery is running. Cadex Electronics Inc. C7000-C Series Battery Analyzers . iv…
  • Page 7
    Safety Notices Charging and Discharging Lithium-ion (Li-ion) Batteries Lithium-ion (Li-ion) batteries are safe when used as directed. Battery safety cannot be assured when a battery pack is built with individual cells of an unknown nature with a serial and parallel connection. Not all Li-ion cells are suited for multi-cell packs.
  • Page 8
    Pay special attention when using an unknown brand. Not all brands contain intrinsic safety features that protect the cell when stressed. During experiments, place the test battery into a well-ventilated fireproof container. Cadex Electronics Inc. C7000-C Series Battery Analyzers . vi…
  • Page 9: Shock Hazard

    Safety Notices Shock Hazard The Cadex Battery Analyzer contains high-voltage circuits, and can pose a shock hazard when the upper cover is removed. Do not attempt to perform any service procedures on the analyzer other than replacement of the external fuse (see Chapter 11, Services and Upgrades, page 109).

  • Page 10
    The warranty does not cover: • Damage caused by abusive operation, negligence, accident, or improper installation. • Damage caused by an attempted repair not authorized by Cadex. • Cosmetic damage or similar. • Normal wear and tear. • Damage from external causes such as leakage spills, power fluctuations or power failure.
  • Page 11
    A Return Authorization form or number will be provided only if the product is returning to the Cadex Head Office. • Ship the product to the service center with freight, insurance and customs duties prepaid.
  • Page 12: Table Of Contents

    Front LCD Display Interface ………………..13 Lights (LEDs) …………………..15 Menu Structure……………………16 Battery Adapters………………….17 Basic Battery Service…………….20 Chapter 4 Battery Service Programs …………..25 Chapter 5 Basic Programs …………………..25 Auto ……………………..26 Charge …………………….27 Prime ………………………27 QuickSort ……………………28 Cadex Electronics Inc. C7000-C Series Battery Analyzers…

  • Page 13
    Table of Contents Advanced Programs ………………….. 30 SelfDCH (Self-Discharge Test) ………………. 31 Life-Cycle ……………………32 DCHOnly (Discharge Only) ………………34 ExtPrime (Extended Prime)………………35 OhmTest ……………………35 Runtime……………………37 Boost……………………… 38 Learn……………………… 40 Q-Learn (QuickLearn) ………………..41 QuickTest™ …………………… 44 Custom 1, 2, 3, and 4………………..
  • Page 14
    Sound Options…………………….68 Voltage Display……………………69 Battery Service Counter ………………..70 Connecting to BatteryShop or a Printer …………….71 Connecting to BatteryShop ………………71 Connecting Other Devices to the Serial Port ……………72 Security ………………………74 Security Level Functions………………..74 Cadex Electronics Inc. C7000-C Series Battery Analyzers . xii…
  • Page 15
    Table of Contents Program Parameters………………….. 77 Starting Battery Service ………………..77 Performing an Automatic OhmTest …………….78 Optimizing Charge Time or Capacity …………….79 Termination Condition on dT/dt ………………. 79 Saving Program and Target Capacity Settings …………80 Resuming Service After Power Failure……………. 81 Short Key Functions………………..
  • Page 16
    Appendix A Non-Coded Messages………………..124 By Code…………………….125 By Detailed Message…………………129 Charge Algorithms ……………..148 Appendix B NiCd and NIMH batteries………………..148 SLA, Li-ion and Li-Ph Batteries………………150 Specifications ……………..152 Appendix C Hardware……………………152 Parts and Accessories …………..154 Appendix D Cadex Electronics Inc. C7000-C Series Battery Analyzers…
  • Page 17: Chapter 1 Overview

    Overview Chapter 1 The Cadex C7000 C-Series of Battery Analyzers include the C7200-C, C7400-C and C7400ER-C. Product Features • Services rechargeable nickel-cadmium (NiCd), nickel-metal hydride (NiMH), sealed lead-acid (SLA), lithium-ion (Li-ion), lithium-polymer (treated in the same way as Li-ion) and Lithium-phosphate (Li-Ph). In this manual “Li-ion”…

  • Page 18: Connecting To Cadex Batteryshop

    • Provides control and monitoring of large-scale battery services by connecting up to 120 Cadex analyzers to service up to 480 batteries simultaneously. • Provides easy access to a database of information for over 1000 battery models, including C-code settings. Even a novice user can perform a variety of tests and programs.

  • Page 19: Chapter 2 Getting Started

    It also explains common symbols, abbreviations, acronyms and commonly used terms. Chapter 3 — Operating Principles provides information about the Cadex analyzer, components, display screen, interface and how to use Battery Adapters with the analyzer.

  • Page 20
    Chapter 10 — Custom Programs describes how to create user-defined programs for specialized or advanced applications. Chapter 11 — Services and Upgrades provides information on servicing the Cadex analyzer, including upgrading the firmware. Chapter 12 — System Calibration provides instructions for calibrating the analyzer.
  • Page 21: Conventions

    Conventions Typeface Meaning Menu options to select SMALL CAPS Default settings Names of keys on the battery analyzer BOLD SMALL CAPS Emphasized words Italics References to other sections in this manual Bold & Italic Direction Keys Direction keys are represented in this manual as follows: DOWN = LEFT = RIGHT =…

  • Page 22: Abbreviations And Acronyms

    Lithium-polymer battery chemistry. This chemistry is treated in the same way as Li-ion. Milliampere Milliampere hour mOhm Milliohm NiCd Nickel-cadmium battery chemistry NiMH Nickel-metal-hydride battery chemistry Original equipment manufacturer IBM compatible personal computer Radio frequency Part number State-of-charge Cadex Electronics Inc. C7000-C Series Battery Analyzers…

  • Page 23: Commonly Used Terms

    The amount of energy that a fully charged battery is Capacity capable of holding. Battery parameters stored in Battery Adapters that tell Configuration the Cadex analyzer how to service a specific battery type Code (C-code) (see Chapter 6 — C-codes (Configuration Codes) page 47). Individual items within the battery.

  • Page 24
    The target capacity is an arbitrary benchmark set by the user. By default it is set to 80% but it can be changed. Maintenance charge to compensate for battery self- Trickle Charge discharge. Cadex Electronics Inc. C7000-C Series Battery Analyzers…
  • Page 25
    Term Explanation The front panel of the analyzer that provides information User Interface about the status of the analyzer and any batteries being serviced: It consists of the LCD display, the LED indicators and the input keys.
  • Page 26: Chapter 3 Operating Principles

    Operating Principles Chapter 3 Components Figure 1: Top and front panel of C7400-C & C7400ER-C Battery Analyzer…

  • Page 27
    Figure 2: Top and front panel of a C7200-C Battery Analyzer Component Function Slots where the Battery Adapter is inserted. The C7400-C and Battery stations C7400ER-C has four, the C7200-C has two. Displays C-codes or details of a service. The C7200-C has two,…
  • Page 28
    Cooling Fan On/Off Power Switch & A/C Input Primary Input Fuse RS232 serial port USB Port Figure 3: Rear panel of Cadex battery analyzer Component Function Turns the analyzer On and Off. On/Off Power Switch Connect the unit to an AC electrical power source with the IEC IEC 320 AC Input 320 power cord (North American version supplied).
  • Page 29: Front Lcd Display Interface

    NO ADAPT EMPTY NO ADAPT 3.02V Charge Current battery status Current program setting for inserted adapter This is the default view for the C7200. Station 1 adapter inserted: Stations 2: no adapter no battery inserted inserted EMPTY NO ADAPT QuickSort…

  • Page 30
    E when the desired function is displayed. NTER For example, this message shows one option in the System Security menu: SYSTEM SECURITY 10:52:55 Set Security A menu option in System Security Cadex Electronics Inc. C7000-C Series Battery Analyzers . 14…
  • Page 31: Lights (Leds)

    Cold battery. Service resumes when battery Flashing warms up (code 12). Battery failed. FAIL (red) Hot battery. Service resumes when battery Flashing cools (code 13). System failed. Turn the analyzer off and then Flashing on. Contact Cadex if the condition persists. randomly…

  • Page 32: Menu Structure

    Menu Structure Figure 4: Menu hierarchy of the Cadex Analyzer (see chapters 7 to 10 for details) Cadex Electronics Inc. C7000-C Series Battery Analyzers . 16…

  • Page 33: Battery Adapters

    Battery Adapters Adapters are designed to fit specific battery types and shapes. The snap-lock latch allows easy insertion and removal. There are two types of Battery Adapters: • Custom Adapters accommodate a specific battery shape. There are over 1000 custom adapters available. •…

  • Page 34
    62). Battery Adapters can be installed, removed or reprogrammed while other stations are being used. Once the adapter is inserted, the battery station receiving the adapter automatically uses the last selected C-code. Cadex Electronics Inc. C7000-C Series Battery Analyzers . 18…
  • Page 35
    Battery Adapter models is available in the adapter catalog available in print or on the Cadex website. Contact Cadex for a current adapter catalog or download a copy from our web site at www.cadex.com. Cadex also designs custom adapters for a wide variety of applications.
  • Page 36: Chapter 4 Basic Battery Service

    (in this case, it is V1.00) and the security level (in this case, it has not been set). This screen can also be cleared after 5 seconds by pressing the key. C7400-C (C)2006 CADEX ELECTRONIICS INC. V1.00/1.00 ** DIAGNOSTICS PASSED ** Insert the Battery Adapter into a station by sliding the lower-front part of the adapter into the station towards the display.

  • Page 37
    Note The analyzer can be setup not to display this message and start service (see Starting Battery Service, page 77). If the display continues to display an Empty message, this means that the Cadex analyzer is not recognizing the battery. There are a number of reasons this may happen: Battery is not inserted correctly.
  • Page 38
    Appendix A — Messages and Warnings, page 123). Depending on the battery chemistry and the program selected, service may take anywhere from a few seconds to a few hours. Some programs can take several days or weeks. Cadex Electronics Inc. C7000-C Series Battery Analyzers . 22…
  • Page 39
    If the battery passes, the green Ready light comes on. If a battery failed, the red Fail light appears with a Fail code (see Appendix A — Messages and Warnings, page 123): To display details about an ongoing or completed battery service, press the station key to see the detailed display: Press to see any applicable warning codes:…
  • Page 40
    Press and release the Alt key and the station key that has the battery. On the screen that appears, press to select ‘Interrupt’ and press Enter. Remove the battery within 5 seconds. Cadex Electronics Inc. C7000-C Series Battery Analyzers . 24…
  • Page 41: Chapter 5 Battery Service Programs

    Battery Service Programs Chapter 5 The Cadex analyzer comes with four basic programs, nine advanced programs and four custom programs. These programs measure the battery state-of-health (SoH), the battery’s capacity and find any anomalies that may affect battery performance. If the battery passes the Auto, Prime or Charge service programs, the battery can stay on the charger and stay fully charged until it is used.

  • Page 42: Auto

    SLA, Li-ion and Li-Ph batteries are cycled once. If the target capacity is not reached in the first cycle, it is cycled again. Recondition is not performed for Li-ion, Li-Ph and SLA batteries. Cadex Electronics Inc. C7000-C Series Battery Analyzers . 26…

  • Page 43: Charge

    Results: Global display shows battery capacity as a percentage of manufacturers stated capacity for the battery model. Detailed display shows average battery or cell voltage, analyzer charge or discharge current in mA, OhmTest results, battery temperature (if applicable), and duration of service Batteries in good condition should be greater than the target capacity (by default this is 80%).

  • Page 44: Quicksort

    FlexArm (07-110-0180) and RigidArm (07-110-0190) adapters. Sequence: QuickSort consists of several test pulses including an OhmTest. An approximation to the battery’s condition is then calculated. There is no maintenance charge after this program is completed. Cadex Electronics Inc. C7000-C Series Battery Analyzers . 28…

  • Page 45
    Results: The Global and detailed display shows the battery condition as “Good”, “Low” or “Poor”. Detailed display also shows average battery or cell voltage, analyzer charge or discharge current in mA, OhmTest results, battery temperature and duration of service. Duration: 30 seconds.
  • Page 46: Advanced Programs

    Determining if the battery needs to based on the target be analyzed further. resistance. Runtime Simulates field application Testing battery runtime for various with three adjustable load equipment. currents and time intervals. Cadex Electronics Inc. C7000-C Series Battery Analyzers . 30…

  • Page 47: Selfdch (Self-Discharge Test)

    Is used for this Boost Applies a 100mA trickle Reactivating batteries that are not charge for 3 minutes. recognized by the Cadex analyzer because of low voltage or an open protection circuit. Q-Learn This program assumes that a Rapidly establishing an accurate battery has 100% capacity.

  • Page 48: Life-Cycle

    Life-Cycle This is a “destructive” test that continuously cycles a battery until it fails. Do not run this program on a battery that need to be used after the program completes. Cadex Electronics Inc. C7000-C Series Battery Analyzers . 32…

  • Page 49
    Function: Determines total battery life by the number of cycles. Checks whether the battery meets the standard life for its chemistry. This is an accelerated aging test and the battery cannot be renewed after this test. Sequence: The battery is charged and discharged continuously until the battery fails (i.e.
  • Page 50: Dchonly (Discharge Only)

    If the battery’s voltage drops below the level required by the processor within the battery, information can be lost. In some cases, this data loss can leave the battery permanently unusable. Cadex Electronics Inc. C7000-C Series Battery Analyzers . 34…

  • Page 51: Extprime (Extended Prime)

    ExtPrime (Extended Prime) Function: Exercises a battery that has been in storage or unused for three months or more. Sequence: The battery is charged for 16 hours on the setting in the C- TRICKLE CHARGE code. The battery is then continually cycled (charged and discharged) up to five times until the difference between the capacities achieved from one cycle to the next is less than 5%.

  • Page 52
    The default setpoint is 1000mΩ but any setting between 0 and 4000mΩ can be chosen. Press to move to the next battery chemistry type. Repeat steps 4 and 5 until the OhmTest setpoint for all battery chemistries are set appropriately. Cadex Electronics Inc. C7000-C Series Battery Analyzers . 36…
  • Page 53: Runtime

    Press ENTER Press to scroll to to accept changes and press ENTER Press twice to return to the global display. Runtime Function: The Runtime program simulates field application with three adjustable load currents and time intervals. Sequence: The battery is charged. The program then repeatedly runs three different loads (see instructions below to set these loads) until the battery is fully discharged (i.e.

  • Page 54: Boost

    Adapters (07-110-0115, 07-110-0180 or 07-110-0190) with Boost. Function: Reactivates batteries with open protection circuits or with a very low voltage that the Cadex analyzer does not recognize it or gives a ‘Shorted’ (Code 121) message. Sequence: The battery is trickle-charged for three minutes at 100mA. The Program can be terminated at any time by pressing the Esc key.

  • Page 55
    Press ESC any time during the Boost to terminate the program. If the Boost is successful, the global display changes to the active program name to show that the Cadex analyzer now recognizes the battery. If the analyzer does not recognize the battery, remove and reinsert the battery and the adapter.
  • Page 56: Learn

    Learn and QuickTest cannot be used with the following batteries: o SLA batteries greater than 2Ah (2000mAh). o Some 1-cell (1.20V) and 2-cell (2.40V) NiCd and NiMH batteries. Cadex Electronics Inc. C7000-C Series Battery Analyzers . 40…

  • Page 57: Q-Learn (Quicklearn)

    o Batteries with resistance above 800mΩ (as measured by OhmTest). It is advisable to run an OhmTest to determine battery resistance prior to running the Learn program. o Batteries that disconnect, reset or give failures while running the Learn program. o Batteries that cannot accept a charge rate and discharge rate of at least 1.00C.

  • Page 58
    Q-Learn is available only on 16K Battery Adapters. ‘16K’ is marked on the rear label of the adapter. Q-Learn and QuickTest cannot be used with the following batteries: Cadex Electronics Inc. C7000-C Series Battery Analyzers . 42…
  • Page 59
    o SLA batteries greater than 2Ah (2000mAh). o 1-cell (1.20V) and 2-cell (2.40V) NiCd and NiMH batteries. o Batteries with resistance above 800mΩ (as measured by OhmTest). It is advisable to run OhmTest on any battery that is run through the Q-Learn program.
  • Page 60: Quicktest

    (if applicable) and duration of service. Duration: Approximately 5 minutes if the battery SoC (state-of-charge) is between 20% and 90%. Batteries with a lower or higher SoC require additional time to bring Cadex Electronics Inc. C7000-C Series Battery Analyzers . 44…

  • Page 61: Custom 1, 2, 3, And 4

    SoC to between 20% and 90%. For most batteries, this takes about 5 minutes. However, with high-capacity batteries, it may take longer. Custom 1, 2, 3, and 4 By default, custom programs are blank when the Cadex analyzer is shipped from the factory (see Chapter 10 — Custom Programs, page 100).

  • Page 62: Battery Service Times

    All chemistries: approximately 5 minutes Q-Learn (Quick All chemistries: 2-5 minutes Learn) Learn All chemistries: 4 – 8 hours Boost All chemistries: 3 minutes Custom 1, 2, 3, 4 Duration depends on settings Cadex Electronics Inc. C7000-C Series Battery Analyzers . 46…

  • Page 63: Chapter 6 C-Codes (Configuration Codes)

    C-codes (Configuration Codes) Chapter 6 The adapter requires the battery chemistry, voltage and rating in order to service a battery. This information is stored on the adapter as a C-code. Each adapter can hold 10 C-codes. Once a C-code has been entered, the information is stored permanently in the adapter memory where it can be displayed, selected, created, copied, edited and deleted (see Managing C-codes, page 61).

  • Page 64: Basic C-Code Parameters

    Adapter is inserted in a station and the station key is pressed. Program The Program parameter specifies which of the programs is to be run (see Battery Service Programs, page 25). Cadex Electronics Inc. C7000-C Series Battery Analyzers . 48…

  • Page 65: Target Capacity

    Target Capacity The target capacity (displayed as T on the analyzer LCD screen) is a ARGET pass/fail mark. Batteries must achieve the target capacity to pass service. In the Auto program, if a battery capacity is less than the Target Capacity, the battery is reconditioned.

  • Page 66: Battery Rating (Mah)

    C7200-C and C7400-C: The maximum voltage is 14.4V for NiCd, NiMH and Li-ion; 13.2V for Li-Ph batteries and 14V for SLA batteries. The C7200-C and C7400-C cannot be modified to handle batteries greater than 14.4V. C7400ER-C: The maximum voltage is 28.8V for NiCd and NiMH, 36V for SLA and Li-ion, 26.4V for Li-Ph..

  • Page 67: Scaled C-Code

    C700ER) for batteries with a stated cell voltage of up to 7.2 V. Maximum current is reduced for batteries with higher nominal voltage. For example, on the C7200, the charge rate for a 14.4V battery will be automatically scaled to 2000mA. An inverse…

  • Page 68: Discharge Rate

    NiCd: Standard NiCd batteries up to 1800mAh can be charged and discharged at rate of 1.00C (C stands for capacity). Cadex recommends a C-rate of 0.70C or 0.50C for batteries above these mAh ratings. The default setting for NiCd is 1.00C.

  • Page 69: Trickle-Charge Rate (Nicd And Nimh Only)

    Li-Ph: Li-Ph batteries can accept a 1.00C Charge and Discharge rate. This is the default Charge and Discharge Rate. Trickle-Charge Rate (NiCd and NiMH only) The Trickle Charge Rate parameter defines the charge level required to maintain the charge on a NiCd or NiMH battery after service is complete. Available settings: 1% –…

  • Page 70: Negative Slope (Nicd And Nimh Only)

    Sometimes, decreasing the negative slope may terminate charge prematurely if the battery has voltage fluctuations due to instability. End-Of-Discharge The End-Of-Discharge defines the threshold point at which the discharge cycle is terminated. Cadex Electronics Inc. C7000-C Series Battery Analyzers . 54…

  • Page 71: End Of Recondition (Nicd And Nimh Only)

    Available settings: Disabled, 0.40 – 0.80 V/cell The minimum required setting to restore a NiCd battery affected by “memory” is 0.60V/cell. The Cadex analyzer uses 0.40V/cell. SLA and Li-ion batteries cannot be conditioned with a deep discharge.

  • Page 72: Charge Method (Nicd And Nimh Only)

    Available settings: 2.15 – 2.45V/cell (SLA), 3.90– 4.35V/cell (Li-ion), 3.20 – 3.65V/cell (Li-Ph) Default Maximum Standby Voltage: SLA: 2.25V/cell; Li-ion: 4.05V/cell; Li-Ph: 3.45V/cell Cadex Electronics Inc. C7000-C Series Battery Analyzers . 56…

  • Page 73: Maximum Charge Voltage (Sla And Li-Ion Only)

    Maximum Charge Voltage (SLA and Li-ion only) The Maximum Charge Voltage parameter defines the voltage threshold of SLA and Li-ion batteries that must be maintained until the End of Charge conditions are reached. The charge current drops while the maximum charge voltage is maintained.

  • Page 74: Default Extended C-Code For Nicd Batteries

    Trickle 1.00 C Discharge Recondition 0ºC – 45 C Temperature Sensing 8mV/cell, 16mV/cell for 1.2V and 2.4V Negative Slope batteries 1.00V/cell End-Of-Discharge 0.40V/cell End of Recognition Reverse Load 9% Charge Method Cadex Electronics Inc. C7000-C Series Battery Analyzers . 58…

  • Page 75: Default Extended C-Code For Sla Batteries

    Default Extended C-code for SLA Batteries Parameter Default Setting 0.30 C Charge 0.10 C Discharge 0 C – 45 C Temperature Sensing 2.25V/cell Max. Standby Voltage 2.40V/cell Max. Charge Voltage 0.05 C End of Charge 1.75V/cell End-Of-Discharge Default Extended C-code for Li-ion Batteries Parameter Default Setting 1.00 C…

  • Page 76: Extended C-Code Settings For Special Cases

    0.40 C Discharge * Recommended settings. You can try setting the charge and discharge rates to higher values to speed up servicing; however, if fault codes appear, you must lower the rates. Cadex Electronics Inc. C7000-C Series Battery Analyzers . 60…

  • Page 77: Gell Sla Batteries

    (see To set the user input required by the Cadex analyzer before battery service begins, page 77). Select a C-code From the global display, press the station key.

  • Page 78: Change Target Capacity Or Program

    Press to scroll to the basic program to run. b) Press to select the program and move to TARGET a) Press to scroll through the basic programs to ADVANCED b) Press Cadex Electronics Inc. C7000-C Series Battery Analyzers . 62…

  • Page 79
    c) Press to scroll to the advanced program to run. d) Press to select the program and move to TARGET At any time from this point, press to save the changes. ENTER Press or use the keypad to enter the required target capacity (see Target Capacity, page 49).
  • Page 80: Add Or Edit The C-Code Setup Name

    C-code. Press and then press 1. Press to scroll to to accept changes and press ENTER Press twice to return to the global display. (see Default Extended C-code Settings, page 57). Cadex Electronics Inc. C7000-C Series Battery Analyzers . 64…

  • Page 81: Delete A C-Code

    Copy all C-codes (and matrices) from One Adapter to Another Ensure that both adapters are inserted in the Cadex analyzer. Neither adapter should contain a battery. From the global display, press the station key for the source adapter.

  • Page 82
    Press to scroll to to accept changes and press ENTER Press twice to return to the global display. Cadex Electronics Inc. C7000-C Series Battery Analyzers . 66…
  • Page 83: Chapter 7 System Setup And Options

    System Setup And Options Chapter 7 A number of settings can be customized on the Cadex analyzer. Some of these settings customize the date, time, company name, event log, report or label printing options. Date and Time From the global display, press…

  • Page 84: Sound Options

    Sound Options When key press sounds are on, a click noise is made every time a key is pressed on the Cadex analyzer. When various service events occur on the analyzer, such as program completion, an event alert is sounded.

  • Page 85: Voltage Display

    Cadex analyzer to display the voltage of individual cells within the battery (V/Cell). sets the Cadex analyzer to display the terminal voltage for the battery as a whole (Volts). Press to move to the NiXX field.

  • Page 86: Battery Service Counter

    To restart the battery service count From the global display, press MENU Press to scroll to and then press OPTION CONTROLS ENTER Press to scroll to and then press CLEAR SERVICE COUNTER ENTER Press ENTER Cadex Electronics Inc. C7000-C Series Battery Analyzers . 70…

  • Page 87: Connecting To Batteryshop Or A Printer

    Connecting to BatteryShop or a Printer The Cadex analyzer has a RS232 DB-9-pin female serial port to connect to a label printer or computer. The USB port can only be used to connect to a PC. Other devices may work with the Cadex analyzer but they are not guaranteed to do so.

  • Page 88: Connecting Other Devices To The Serial Port

    7, 8 Stop Bits 1, 2 Parity NONE, ODD, EVEN NONE To specify and set up the device connected to the Cadex analyzer serial port From the global display, press MENU Press to scroll to and then press SYSTEM SETUP…

  • Page 89
    Use B to use the unit with Cadex analyzer ATTERY BatteryShop™ software. to connect to a computer to display and analyze TERMINAL service data (see Logging Data, page 91) to connect to a Dymo-CoStar SE300 label LABEL MAKER printer. Use P…
  • Page 90: Security

    5 — 5 SG Security The Cadex analyzer offers three security levels for protection against tampering: Level 0 (off), Level 1 (low), and Level 2 (high). Level 0 is the default. Depending on the security level chosen, a password is required for some features.

  • Page 91
    Functions Level 0 Level 1 Level 2 (Off) (Low) (High) Select C-codes System Change Time/date Setup Select Serial and USB Port devices Perform Calibration Program Change Program Settings Settings Option Change Battery Controls startup options Change Company name Change Sound control options Change Voltage display options…
  • Page 92
    Press twice to return to the global display. If the password is lost, contact Cadex Technical Support at 1 800 565-5228 ext. 315 with your company name and the serial number of the Cadex analyzer. Cadex Electronics Inc. C7000-C Series Battery Analyzers…
  • Page 93: Program Parameters

    Program Parameters There are a number of settings available that affect the way the Cadex analyzer functions in most or all of its programs. Starting Battery Service By default, when a battery is inserted into the Cadex analyzer, the analyzer prompts to verify the C-code before service starts.

  • Page 94: Performing An Automatic Ohmtest

    Performing an Automatic OhmTest Every time the Cadex analyzer runs a charge cycle, it can automatically perform an OhmTest on the battery as well (except when the charge cycle is being performed as part of a custom program). This test can be turned off.

  • Page 95: Optimizing Charge Time Or Capacity

    Optimizing Charge Time or Capacity The end of charge conditions can be modified, (see Appendix B – Charge Algorithms, page 148). To select the charge optimization option From the global display, press MENU Press to scroll to and then press PROGRAM SETTINGS ENTER Press…

  • Page 96: Saving Program And Target Capacity Settings

    By default, when program and target capacity settings are changes, they are saved in the C-code and stored in the Battery Adapter. The Cadex analyzer can save these changes to the battery station rather than to the C-code. Settings saved to the station are independent of setting Battery Adapter inserted in the station.

  • Page 97: Resuming Service After Power Failure

    saves any changes made to the program settings or the target capacity to STATION the battery station. These changes override any settings in the active C-code. Press ENTER Press to scroll to to accept changes and press ENTER Press twice to return to the global display. Note To use all of the settings from the active C-code, this option must be set to .

  • Page 98: Short Key Functions

    Set the number to 0 to disable the recalibration counter. Press ENTER Press to scroll to to accept changes and press ENTER Press twice to return to the global display. Cadex Electronics Inc. C7000-C Series Battery Analyzers . 82…

  • Page 99: Chapter 8 Reports And Labels

    The Cadex analyzer supports specific printers (see Connecting to BatteryShop or a Printer, page 71). In order to use other types of printers or save service data, Cadex recommends using BatteryShop™.

  • Page 100
    • Bar-code label. This label contains a bar code representing either the battery ID number or the C-code. For samples of bar code and battery labels, see Figure 7, page 86. Cadex Electronics Inc. C7000-C Series Battery Analyzers . 84…
  • Page 101
    BATTERY SERVICE REPORT Company: CADEX ELECTRONICS Date: 01/19/2000 Time: 16:47:11 BATTERY STATUS Battery: STATION 2 Battery ID: 1234567890 Current Cycle: PROCESS COMPLETE Cycle Capacities: 122m Ω Battery Resistance: Cell Voltage: 3.91V/cell Charge Cycles: Discharge Cycles: Recondition Cycles: 0 Elapsed Time:…
  • Page 102: Automatically Print Reports Or Labels (Auto-Print)

    Battery ID Figure 7: Battery ID and bar code labels Automatically Print Reports or Labels (Auto-Print) The Cadex analyzer can print battery service reports or battery labels automatically whenever a battery is removed after servicing. Automatic Report or Label printing…

  • Page 103: Manually Print Reports And Labels

    Press twice to return to the global display. Manually Print Reports and Labels By default, the analyzer prints battery labels or battery service reports manually. Print the report before removing the battery. Once the battery is removed, service data is deleted from the analyzer and cannot be recovered. If service data needs to be kept, BatteryShop is recommended.

  • Page 104
    Print a label with a bar code for the active C-code Press PRINT Press the station key of the station that contains the battery. Press to scroll to BAR CODE FOR ACTIVE CODE Press ENTER Cadex Electronics Inc. C7000-C Series Battery Analyzers . 88…
  • Page 105: Chapter 9 Events And Data Logs

    SUSPENDED PROCESS ABORTED 01/19/2000 10:25 BATTERY REMOVED Figure 8: Sample event log Setting up the Event Log There are several types of events that the Cadex analyzer can log. Event Description Errors Problems that stop the service. Warnings Problems that do not stop the service, but may affect battery performance.

  • Page 106: Using The Event Log

    MENU Press to scroll to and then press EVENT LOG ENTER Press to scroll to and then press VIEW EVENT LOG ENTER Press to scroll through the events in the log. Cadex Electronics Inc. C7000-C Series Battery Analyzers . 90…

  • Page 107: Logging Data

    Logging Data When the Cadex analyzer is connected to a computer, data logs can be recorded on a computer as text strings. Each text string appears on a line by itself. For an example of data logged with Microsoft’s HyperTerminal program (see Figure 9,…

  • Page 108
    • Station number. This is the number of the battery station that reported the data string. • Battery ID. This field displays the battery ID, if it was entered in the Cadex analyzer. The Battery ID field always has 10 characters but some or all of them may be blank spaces.
  • Page 109
    The content of the final part of the strings depends on the string type. Processing strings (Code 250) contain two additional fields: • Battery data. This field displays four different data elements, in this order: Process or status. This number represents the process or status of the current program as listed in Appendix A, Messages and Warnings (see By Code).
  • Page 110: Sample Text Strings

    24, 2001 at 8:51 a.m. The current C-code specifies the Auto program with a target capacity of 80% (080 in the final field). Battery ID is not yet available. 0,2,» «,»01/24/2001″,»085121″,20,»080» b) A battery was inserted in the adapter (Code 20). Cadex Electronics Inc. C7000-C Series Battery Analyzers . 94…

  • Page 111
    0,2,»CDX01 «,»01/24/2001″,»085140″,11,»080» c) Processing of the current program began (Code 11). The battery ID is CDX01. 0,2,»CDX01 «,»01/24/2001″,»085140″,250,»2141639821″,»» d) Normal processing (Code 250) of battery CDX01. The battery is charging (process = 2), terminal voltage is 1416mV, charge current is 398mA, and battery temperature is 21°C. Battery capacity has not yet been determined.
  • Page 112: Setting Up The Data Log

    Setting up the Data Log To log data to a computer, connect the Cadex analyzer to the serial port of a computer (see Connecting to BatteryShop or a Printer, page 71), set the Cadex analyzer to log data, and set up a program to read the data from the serial port.

  • Page 113
    «,»01/25/2001″,»095126″,201,»080» If nothing appears on-screen, check the HyperTerminal properties: Click File, and then click Properties. Verify that the serial communication port number is correct. Click Configure, and verify that the serial port settings match the Cadex analyzer serial port settings.
  • Page 114: Using The Data Log

    Once the connection file has been set up, use that file to open HyperTerminal and log Cadex analyzer data. Save Cadex analyzer data logs by capturing them as text files, which can be imported into a spreadsheet program such as Microsoft Excel for graphing and analysis.

  • Page 115
    Click File, and then click Open. In the dialog box that appears, navigate to the folder with the saved data log text file. In Files of Type, select Text Files (*.prn; *.txt; *.csv). Click the name of the text file to open in Microsoft Excel. Click Open.
  • Page 116: Chapter 10 Custom Programs

    If custom programs are modified regularly, use Cadex BatteryShop™. The graphical user interface of Cadex BatteryShop™ allows easy programming and monitoring of battery performance. See Cadex’s BatteryShop™ online Help for detailed instructions.

  • Page 117: Cycle 1 And Cycle 2

    The analyzer goes through the first phase, then follows the paths prescribed by the , and statements in the test cycle of each phase. THEN ELSE Cycle 1 and Cycle 2 There are seven different actions that can be performed as Cycle 1 or Cycle 2 of phases 1 through 5.

  • Page 118: Test

    FALSE IF Target Capacity Not Selects the statement if the capacity during the TRUE last discharge is below the target capacity; otherwise, selects the statement. FALSE Cadex Electronics Inc. C7000-C Series Battery Analyzers…

  • Page 119
    IF Statement Description IF < 5% Capacity Selects the statement if the improvement in TRUE Increase capacity during the last two discharge cycles is less than 5% (for example, the last one is 88% and the one before is 85%); otherwise (for example, if the last one is 90% and the one before is 80%), selects statement.
  • Page 120: Then And Else Statements

    Fails the battery. The battery is electrically disconnected, the light comes on, and the FAIL message (code 16) appears. WARNING Phase Done Perform one of three different actions in the final phase of the custom program. Action Description Cadex Electronics Inc. C7000-C Series Battery Analyzers…

  • Page 121: Creating And Editing Custom Programs

    Ready—No Charge Ends the program. The green light is on, and READY no trickle charge is applied. Ready—Trickle Charge Trickle-charge the battery using the trickle-charge rate in the extended C-code. Includes the standby maintenance cycle, which performs a discharge/ charge every 30 days (180 days for SLA). Trickle Charge Trickle-charge the battery using the trickle-charge rate in the extended C-code.

  • Page 122
    There are seven positions available. Press ENTER Press to scroll to to accept changes and press ENTER Press twice to return to the global display. Cadex Electronics Inc. C7000-C Series Battery Analyzers…
  • Page 123: Sample Custom Program

    Sample Custom Program NiCd or NiMH batteries that do not meet the target capacity should always be reconditioned. If the battery does not meet the target capacity after reconditioning, the program fails the battery. Phase Action Phase 1 Charge the battery. Phase 2 Discharge to find the battery capacity.

  • Page 124
    Cycle 1 Charge Cycle 2 Skip Test Skip True True/False (Go to Done) Phase Done Done Done Done Ready Ready Fail Trickle charge Trickle charge Figure 11: Flow chart for sample custom program Cadex Electronics Inc. C7000-C Series Battery Analyzers…
  • Page 125: Chapter 11 Services And Upgrades

    CAUTION There are no internal user-serviceable parts in the Cadex analyzer. Unauthorized disassembly and/or repair of the analyzer by other than an authorized Cadex Service Center will void the warranty. Replacing the Primary (Input) Fuse If the analyzer does not power up, first check that the power cord is properly inserted and there is power available.

  • Page 126: Upgrading The Firmware

    Firmware Utility software comes with BatteryShop The current version of the firmware is always displayed in the lower left-hand corner of the analyzer startup screen, followed by the current version of the Cadex Firmware Utility software, as shown here: C7400-C (C)2006 CADEX ELECTRONICS INC.

  • Page 127: Cleaning The Analyzer

    Power on the analyzer and release the MENU Allow the analyzer to complete bootup. The analyzer will enter a Test Mode during this sequence. Power off the analyzer and then power it on as normal. The parameters that are reset to their default values include: •…

  • Page 128: Chapter 12 System Calibration

    System Calibration Chapter 12 There are two kinds of calibration that should be performed on the Cadex analyzer on a regular basis: voltage calibration and adapter calibration. Voltage Calibration Voltage calibration should be performed yearly and a calibration kit is required.

  • Page 129: Servicing The Voltage Calibration Adapters

    Servicing the Voltage Calibration Adapters Return the voltage calibration adapters to the factory every two years for authorized calibration. Contact Cadex for a Return Authorization number. Adapter Calibration Battery Adapters should be calibrated once a year or whenever they are moved from one station to another.

  • Page 130: Adapter Calibration Values

    C7200, C7400 and C7400-C < 100mΩ C7400ER < 250mΩ Smart Cable (07-110-0115) C7400 < 270mΩ C7400-C < 150mΩ C7400ER < 330mΩ FlexArm (07-110-0180) and C7200, C7400 and C7400-C < 150mΩ RigidArm (07-110-0190) C7400E < 380mΩ Cadex Electronics Inc. C7000-C Series Battery Analyzers…

  • Page 131
    These ranges are only for new adapters shorted with gold plating. Older adapters or those adapters shorted with different materials may have higher values.
  • Page 132: Chapter 13 Solving Problems And Getting Help

    OhmTest. Turn off the automatic OhmTest, (see To turn Automatic OhmTest on or off, page 78) Battery has completed service Contact Cadex for a firmware upgrade. but there is no LED Cadex Electronics Inc. C7000-C Series Battery Analyzers…

  • Page 133
    Boost program, page 38). Cannot program an 18V (or Batteries higher than 14.4V require the higher voltage) battery. C7400ER-C. The C7200-C and C7400-C can service a maximum of 14.4V. The C7200-C and C7400-C cannot be modified to accommodate batteries higher than 14.4V.
  • Page 134
    Contact Cadex. clicking sounds Fan changes speed. This is normal. LED is flashing irregularly Contact Cadex. appears on the C-code is blank. Program a C-code, (see display Create or Edit a C-code, page 62). Cadex Electronics Inc. C7000-C Series Battery Analyzers…
  • Page 135
    Older Battery Adapters have a 4-kilobit not appear on the display capacity. All new Battery Adapters manufactured by Cadex, however, have a 16-kilobit capacity. (All 16K adapters are identified with a label at the back.) 16K adapters are needed for the QuickTest, Q- Learn and Learn programs.
  • Page 136: Manual Updates And Other References

    No sounds are heard. Turn on the sounds (see Sound Options on page 68). Manual Updates and Other References The Cadex website is an additional resource for information about Cadex products. Visit www.cadex.com for: • Product specifications and technical information •…

  • Page 137: Technical Support

    Cadex website or by calling Cadex Electronics Inc. Technical Support For a technical problem that cannot be solved with this manual or the Cadex Web site, contact our Technical Support department by phone, fax, e-mail, or mail.

  • Page 138
    Cadex Electronics Inc. C7000-C Series Battery Analyzers…
  • Page 139: Appendix A Messages And Warnings

    Appendix A Messages and Warnings This appendix describes all the messages and warnings that can appear on the display. The global message is the first to appear, often with the warning code number. To view the detailed warning message, press the appropriate station key, in this case , and then press .

  • Page 140: Non-Coded Messages

    Serial Port and USB Port may be sharing the same printer setting. Set the serial or USB port to another device or set it to Disabled, (see Connecting to BatteryShop or a Printer, page 71) Cadex Electronics Inc. C7000-C Series Battery Analyzers…

  • Page 141: By Code

    By Code In this table, messages and warnings are listed in order of code number (see By Detailed Message, page 129). Code Global Message Detailed Message OFFLINE STATION OFF LINE NO ADAPT NO ADAPTER CHARGE CHARGING TRKL CHRG TRICKLE CHARGE RECOND.

  • Page 142
    LOW VOLTAGE TIMEOUT3 SOFT UNABLE TO CLAMP CHARGE VOLTAGE FAIL 129 INTERMITTENT BATTERY ALERT 130 CURRENT RISE AT FULL CHARGE FAIL 135 HIGH CELL RESISTANCE FAIL 136 HIGH CELL RESISTANCE TIMEOUT DISCHARGE TIMEOUT Cadex Electronics Inc. C7000-C Series Battery Analyzers…
  • Page 143
    Code Global Message Detailed Message TIMEOUT CHARGE TIMEOUT TIMEOUT RECONDITION TIMEOUT FAIL 150 THERMISTOR FAILURE TEMP RISE RAPID HEAT RISE HOT BATT CHG COMPLETE TEMP. RISE TEMP RISE HOT BATTERY, LOW VOLTAGE HOT BATT HEAT TERMINATION FAIL 159 HOT BATTERY ON TRICKLE CHARGE FAIL 160 BAD FUSE OR DRIVER FAIL 162…
  • Page 144
    Code Global Message Detailed Message INV ADAPT ADAPTER DATA INVALID BAD ADAPT BAD ADAPTER NULL CODE NULL C-CODE IN ADAPTER C-CODE U/S C-CODE UNUSABLE (None) (None – battery being processed) Cadex Electronics Inc. C7000-C Series Battery Analyzers…
  • Page 145: By Detailed Message

    C- INVALID code to default values. The C-code is not compatible with the Contact Cadex to upgrade firmware. firmware. There may be a defect with the adapter memory Adapter is detected on a If the message persists, Press ADAPTER station.

  • Page 146
    Waiting for user to start BatteryShop to ensure that battery service in Cadex settings are correct for the BatteryShop. battery. The Cadex 7200 detects a If message persists, press BATTERY battery in an adapter. ESC. INSERTED Cadex Electronics Inc. C7000-C Series Battery Analyzers…
  • Page 147
    Resting 00:00 (code 19) If using a non-OEM battery, until the battery cools. the battery thermistor may be incorrect for the adapter. Contact Cadex to upgrade the adapter. Battery SoC (State-of- If OhmTest is running, the BATTERY charge) is too high for program is aborted.
  • Page 148
    Allow the battery to warm up. BATTERY TOO cold when inserted. The If the battery is non-OEM, the COLD battery is trickle charged thermistor may not match that until temperature rises on the adapter. above 5°C Cadex Electronics Inc. C7000-C Series Battery Analyzers…
  • Page 149
    Detailed Code Reasons Solutions Message Battery temperature is too Allow the battery to cool or BATTERY TOO hot when inserted. The use the analyzer in a cooler battery automatically starts room. processing when If the battery is non-OEM, the temperature drops 5°C thermistor may not match that below maximum value set in on the adapter.
  • Page 150
    If the battery is new, use the Prime program. Cell mismatch (code 112) is Use the battery as normal. CELL MISMATCH corrected through several CORRECTED charge/discharge cycles. Cadex Electronics Inc. C7000-C Series Battery Analyzers…
  • Page 151
    Detailed Code Reasons Solutions Message Current driver cannot See code 160, Bad fuses or CHARGE provide the requested driver. CURRENT LOW charge current Battery voltage exceeds Wait until processing is CHARGE maximum limit (1.8V/cell for complete. If voltage rises CURRENT NiMH and NiMH, 2.75V/cell again, code 128 (Soft battery) REDUCED…
  • Page 152
    C- TIMEOUT capacity. code mAh setting. Raise the discharge rate in the extended C-code. Station is on hold until Wait until other stations have DISCHARGE sufficient power is available. completed battery service. WAIT Cadex Electronics Inc. C7000-C Series Battery Analyzers…
  • Page 153
    Detailed Code Reasons Solutions Message Battery is being discharged Program will continue when DISCHARGING normally. cycle has completed. Battery resistance has Program is complete (see To HIGH CELL exceeded the OhmTest edit the OhmTest Setpoint, RESISTANCE setpoint threshold page 36). The battery resistance has Program is complete (see To HIGH CELL…
  • Page 154
    Esc key for a few minutes, the machine will reboot and resume service. This may occur if QuickTest (a processing intensive program) is used. Start QuickTest in each station after 10 seconds. Cadex Electronics Inc. C7000-C Series Battery Analyzers…
  • Page 155
    (Code 204) An incorrect Enter the correct password. INVALID password has been entered. If correct password is PASSWORD unknown, contact Cadex with ENTERED unit serial number. Battery voltage remains low See code 122, Battery LOW VOLTAGE (less than 0.80V/cell) after shorted.
  • Page 156
    Li-ion and Li-Ph safety circuits may be activated. Discharge the battery in its original equipment for a few minutes. For SLA batteries, check the electrolyte. If all fails, discard the battery. Cadex Electronics Inc. C7000-C Series Battery Analyzers…
  • Page 157
    Detailed Code Reasons Solutions Message System password has been Password is required for some PASSWORD entered and activated. actions, depending on security ENTERED level selected, (see Security, page 74). Battery was fully charged The end-of-charge setting in PLATEAU before full-charge conditions the C-code may have to be TIMEOUT were met.
  • Page 158
    (see Intrinsically Safe Batteries, page 60) If battery is new or has been in storage, use the Prime program. Cells may be mismatched, run the Prime program. Monitor the battery use. Cadex Electronics Inc. C7000-C Series Battery Analyzers…
  • Page 159
    Detailed Code Reasons Solutions Message Battery is being The program will proceed to RECONDITIONING reconditioned. the next step when recondition has completed. A manually selected or Program completes in RESISTANCE programmed resistance test 5 seconds. TEST for the battery is in progress.
  • Page 160
    Battery service has started. If message persists, press START BATTERY Esc. PROCESS 23, 29 Station is being calibrated. This process takes 10 – 20 STATION seconds, wait until it CALIBRATING completes Cadex Electronics Inc. C7000-C Series Battery Analyzers…
  • Page 161
    The firmware chip in the analyzer may be loose. Contact Cadex for instructions to reinsert firmware. Battery capacity is below Wait until service is complete. TARGET the target capacity. The…
  • Page 162
    Cadex. The program is running a TRICKLE trickle charge. CHARGE The reconditioning process is complete, and the battery is being recharged. Cadex Electronics Inc. C7000-C Series Battery Analyzers…
  • Page 163
    Detailed Code Reasons Solutions Message Battery voltage is too high: Battery may be a high UNABLE TO NiCd and NiMH — more than capacity type battery. Reduce CLAMP CHARGE 1.8V/cell the charge rate. VOLTAGE SLA – more than 2.75V/cell. Battery may be overcharged. Discharge the battery for 10 Li-ion –…
  • Page 164: Appendix B Charge Algorithms

    The C7x00 analyzer uses a constant current algorithm to charge NiCd and NiMH batteries. A current and voltage plot is shown for a typical NiCd battery serviced on the analyzer using default values. This plot is similar to a NiMH battery. Cadex Electronics Inc. C7000-C Series Battery Analyzers…

  • Page 165
    A battery that is fully discharged is about 1.00V/cell. During charge, the analyzer applies a constant current. As the battery gets charged, the voltage rises. Charge is terminated depending on how the NiCd and NiMH Optimization have been set (see Setting the Optimization, page 79).
  • Page 166: Sla, Li-Ion And Li-Ph Batteries

    Stage 2: When the battery reaches Maximum Battery Voltage, the analyzer switches to constant voltage. During this stage, current is reduced to maintain Maximum Charge Voltage until the End of Charge current (set in the C-code) is reached. Cadex Electronics Inc. C7000-C Series Battery Analyzers…

  • Page 167
    If SLA and Li Optimization are set to Capacity (see Saving Program and Target Capacity Settings, page 79), the charge time is extended for approximately 20 minutes after End of Charge has been reached. This additional charging period may add 4% to 6% capacity; however, the small increase in capacity may not be worth the additional time.
  • Page 168: Appendix C Specifications

    Customized charge methods possible. Discharge method Constant discharge current to end-of-discharge voltage threshold Battery Adapters Custom and universal SnapLock™ adapters. Each adapter holds up to 10 C-codes to service different battery types. Re-programmable with menu function. Cadex Electronics Inc. C7000-C Series Battery Analyzers…

  • Page 169
    Tested and approved by ITS to comply with CSA/UL/CE standards. Warranty Cadex warrants the analyzer against defective materials and workmanship for a period of two (2) years from the original purchase date. * 6A charge/discharge current is only available with specialized / customer adapters.
  • Page 170: Appendix D Parts And Accessories

    Power Cord, 6′ 68-723-1804 Cadex User’s Manual 89-307-1013 C7200-C & C7400-C Primary Fuse T2.0A 250 V 52-546-0200 C7400ER-C Primary Fuse T5.0A 250V 52-546-0500 Cadex BatteryShop (Windows based Battery- Contact Cadex Electronics Inc. or an Management Software) authorized Cadex dealer.

  • Page 171
    Index adapters, battery ……17, 154 basic service ……..20 16 kilobit….28, 40, 42, 44, 119 displaying number serviced….71 calibrating ……..113 Gell SLA……….. 61 copying ……….65 Hawker SLA……51, 60, 136 inserting ……..19, 20 inserting ……….. 20 removing ………..19 intrinsically safe…51, 60, 118, 142 setup report……..83 removing ……….
  • Page 172
    Boost program….31, 38, 132, 140 recondition discharge rate ….53 editing……….39 temperature sensing……54 running ……….39 trickle-charge rate……53 Buchmann, Isidor …….120 C-Codes ……….18 Cadex Batteryshop 45, 83, 110, 129, 130, copying ……….65 creating……….62 connecting to ……..72 deleting……….65 Cadex Firmware Utility……110 displaying……..21, 61 calibrating editing………62, 64…
  • Page 173
    battery adapters……..65 C-Codes……..21, 61 C-Codes……….65 event log ………. 90 Quicktest matrices ……65 firmware version……110 counter, battery service ..See battery number of batteries serviced…. 71 service counter done phase……..104 C-Rate (C) ……….51 editing creating Boost program ……… 39 C-Codes……….62 C-Codes……..
  • Page 174
    ……87 C-Codes ………..61 programs ……….48 matrix, Quicktest ……..44 Auto ……….25, 26 copying ……….65 basic ……….25 messages……..92, 123 battery service ……..25 modifying……See also editing Boost ……31, 38, 132, 140 name, C-Code……..50 Charge……..25, 27 Cadex Electronics Inc. C7000-C Series Battery Analyzers…
  • Page 175
    custom ……..31, 45, 100 adapter setup……..83 creating ……..105 battery service……83, 85 editing……….105 printing ……….87 phases……101, 102, 104 system setup……..83 Discharge Only ……30, 34 resetting extended C-Code parameters64 editing specialty ….32, 36, 37 resistance Extended Prime ……30, 35 defined ……….
  • Page 176
    ….See security calibrating ……..112 system settings ……..67 calibration adapters automatic OhmTest ……78 servicing……..113 battery startup……..77 calibration kit……..154 calibration ……..112 display setting……..69 charge optimization ……79 selecting correct …….49 sounds……….68 warnings……..92, 123 Cadex Electronics Inc. C7000-C Series Battery Analyzers…

Cadex C7200 2-х местный анализатор аккумуляторных батарей Обслуживает 2 батареи одновременно; программируемый до 15 В, 25 Ач. Включает последовательный порт для подключения к принтеру, принтеру этикеток или ПК; USB-порт для ПК.

Характеристики

C7200 C7400 C7400ER
Независимые станции 2 4 4

Диапазон напряжения аккумулятора

1,2 до 15 В

1,2 до 15 В

От 1,2 до 36 В (28,8 В для никеля)

Заряд / ток разряда
От 100 мА до 4А с шагом 25 мА От 100 мА до 4А с шагом 25 мА От 100 мА до 6 А с шагом 25 мА (с адаптерами батареи 6 А)
Если ток установлен выше 4А (6А),  ток автоматически уменьшается, чтобы оставаться в пределах диапазона. Обслуживает до 24Ач аккумуляторов.
Максимальная мощность заряда 40 Вт на станцию; Всего 40 Вт 55 Вт на станцию; 80 Вт всего 75 Вт на станцию; Всего 170 Вт
Максимальная мощность разряда 35 Вт на станцию; Всего 70 Вт 35 Вт на станцию; Всего 140 Вт 75 Вт на станцию; 200 Вт всего
Управление энергопотреблением Аккумуляторы в полностью загруженной системе могут перейти в режим ожидания.
U входящее 100–240 В, 50–60 Гц, 1,5 А, макс. От 100 до 240 В переменного тока, 50–60 Гц, 1,75 А макс. От 100 до 120/200 до 240 В переменного тока, 50-60 Гц; 4А макс
Поддерживаемые аккумуляторы Литий-ионные, никель-металл-гидридные, никель-кадмиевые, свинцово-кислотные
Метод зарядки Литий-ионный и свинцово-кислотный: постоянное напряжение с ограничением тока. На основе никеля: постоянный ток с зарядом обратной нагрузки, регулируемым от 5 до 12%. Возможны индивидуальные способы зарядки. Автоматическое обнаружение полного заряда, безопасное завершение при любых условиях. С температурной коррекцией
Метод разряда Постоянный ток разряда до порога напряжения разряда.
Адаптеры Все типы адаптеров CADEX. Более 5000 наименований для различных типов аккумуляторов. Уточните у консультанта.
Программы Автоматические и ручные программы: 18 штук.
Ограничение доступа Level 1 — Полный доступ ко всем настройкам
Level 2 — Средний уровень, защита паролем,  поддерживаются С код аккумуляторов и выбор некоторых режимов
Level 3 — Полное ограничение, защита паролем. Программируемые функции отключены
Дисплей 2×40 LCD, backlit; светодиоды RUN, READY, FAIL
Автоматическое восстановление питания Сохранение данных теста при потери питания и продолжает тест при появлении питания.
Подключение к ПК RS-232 и USB interfaces to PC. Подключение к термопринтеру
Пропускная способность:

QuickTest™
Full Service

30-40 батарей в час
парк из 80 батарей
60-80 батарей в час
парк из 160 батарей
60-80 батарей в час
парк из 160 батарей
Пропускная способность при полном обслуживании основана на ежемесячном обслуживании. Каждый анализатор обслуживает две партии батарей каждые 24 часа (в дневное и ночное время), 20 дней в месяц.
Длинна
Ширина
Высота
Вес
12.1”; 307mm
9,4”; 240mm
3.5”; 90mm
7.1 lb; 3.2 kg
14.4”; 366mm
11.0”; 280mm
3.8”; 97mm
10.05 lb; 4.54 kg
15.4″; 391mm
11.0″; 280mm
4.2″; 107mm
12.1lb; 5.5 kg
Окружающая среда Рабочая температура 5C — 35C
Температура хранения -20C — 70C
Встроенное ПО Обновляемое через BatteryShop™ (опция) через Internet, flash memory. Доступна подписка на пожизненные обновления ПО.
Сертификация CSA/UL/CE standards. RoHS и WEEE compliant., ЕАС
Гарантия 2 года

* Технические характеристики могут быть изменены


ОПИСАНИЕ

Анализатор аккумуляторных батарей CADEX C7200 надежный, функциональный прибор, предназначенный для всестороннего обслуживания аккумуляторных батарей. Анализатор АК одновременно обслуживает два аккумулятора. Под обслуживанием понимается комплекс мер, направленных на поддержание парка АБ в рабочем состоянии и достижения максимальной эффективности их работы. Cadex C7200 осуществляет обслуживание с учетом специфики каждого аккумулятора. Обслуживающие станции анализатора независимы, поэтому одновременно можно обслуживать совершенно разные аккумуляторы и по различным программам. На основании отчетов, анализатор C7200 дает заключение о возможности или невозможности эксплуатации любой АБ.

В памяти анализатора Cadex C7000 хранятся более десяти программ, каждая из которых решает ту или иную задачу обслуживания аккумуляторов, например, оценку состояния, тренировку или восстановление. На дисплее прибора отражаются в реальном масштабе времени параметры обслуживания: зарядный или разрядный ток, напряжение аккумулятора, его температура и внутреннее сопротивление. Если в процессе обслуживания будет обнаружена какая-либо аномалия, это тоже будет отражено на дисплее в виде аварийных сообщений или предупреждений. Поскольку некоторые программы, например, тест на саморазряд, имеют достаточно продолжительное время работы (до 3-х суток), то анализаторы Cadex C7000 разработаны для круглосуточной автономной работы. На случай сбоя электропитания, у приборов предусмотрена внутренняя энергонезависимая память, в которой хранится вся оперативная информация. При сбое электропитания информация не теряется и при восстановлении напряжения в сети, анализатор продолжает выполнение прерванных программ.

Как правило, необходимость приобретения анализатора аккумуляторов возникает в трех основных случаях:

1.   Предприятие занимается производством аккумуляторов для мобильной техники. В таком случае задача анализатора аккумуляторов — осуществление входного контроля аккумуляторных ячеек, поступающих от производителя и выходного контроля готовой продукции.
2.   Предприятие осуществляет сервис абонентов сотовой связи. При этом возникает проблема аргументированного ответа на претензии клиентов к аккумуляторам, а также предоставление услуг по восстановлению и тестированию аккумуляторов.
3.   Предприятие имеет свой парк аккумуляторов для мобильной техники. В данном случае с помощью анализатора аккусуляторов решается задача минимизации затрат на закупку новых аккумуляторов, путем максимального увеличения срока эксплуатации батарейного парка, а также периодическое тестирование, с целью своевременного определения некачественных аккумуляторов.

После завершения работы программы, на экран анализатора выводится полная информация о результатах обслуживания. Это изначальная и финальная ёмкость аккумулятора, результаты измерения внутреннего сопротивления, напряжение на аккумуляторе, коды ошибок (в случае неисправности аккумулятора).

ОСОБЕННОСТИ


 

  Осуществление входного контроля закупаемых АБ, на предмет соответствия спецификации.
  Подготовка новых АБ к эксплуатации.
  Периодическая оценка состояния парка АБ на предмет выявления слабых и дефектных.
  Периодическая тренировка аккумуляторов, находящихся в использовании, для устранения эффекта памяти.
  Специальные меры по восстановлению АБ, емкость которых не может быть восстановлена тренировкой.
  Своевременное изъятие из эксплуатации дефектных АБ, продолжение работы которых может привести к отказам аппаратуры и нештатным ситуациям.


ТЕХНИЧЕСКИЕ ХАРАКТЕРИСТИКИ

Анализатор аккумуляторов Cadex C7200
Количество независимых станций 2
Диапазон напряжений аккумуляторов 1.2 до 15В
Ток заряда/разряда 100мА до 4А с шагом 25мА
Если попытаться установить ток заряда/разряда больше допустимого, то он будет автоматически отмасштабирован прибором до допустимого значения.
Максимальная мощность в режиме заряда 40Вт на станцию; 40Вт общая
Максимальная мощность в режиме разряда 35Вт на станцию; 70Вт общая
Распределение мощности При перегрузке прибора по мощности, часть станций будет находиться в режиме ожидания. При высвобождении резерва мощности обслуживание на них начинается автоматически.
Напряжение питания 100 до 240В AC, 50-60Гц 1.5A макс.
Типы химии обслуживаемых аккумуляторов Литий-ион, никель-металл-гидрид, никель-кадмий, кислотные
Методы заряда Литий-ион и кислотные: постоянное напряжение с ограничением тока. Никель: постоянный ток с реверсивной нагрузкой. Возможны тонкие настройки режима заряда. Автоматическое определение окончания заряда. Контроль температуры.
Метод разряда Разряд постоянным током до порогового напряжения.
Аккумуляторные адаптеры Универсальные адаптеры и адаптеры под конкретные модели аккумуляторов. В памяти адаптеров хранятся параметры аккумуляторов, необходимые для корректной работы программ анализатора. Каждый адаптер содержит 10 наборов параметров. Перепрограммирование адаптеров возможно через меню анализатора. Каждый адаптер снабщён термодатчиком.
Программы обслуживания 18 программ, сгруппированных по трём категориям: основные, дополнительные и пользовательские.
Обслуживание аккумуляторов возможно в автоматическом и ручном режимах.
Безопасность Уровень 1 — Защита отключена, полный доступ к настройкам и программированию (установка по умолчанию).
Уровень 2 — Защита паролем от программирования и редактирования. Свободный выбор С-кодов и опций отображения.
Уровень 3 — Защита паролем от изменения настроек и режимов прибора.
Дисплей ЖК-экран 2×40 символов. Подсветка. Светодиодные индикаторы на каждую станцию: «Программа работает», «Программа успешно завершена», «Ошибка».
Защита от сбоев питания Сохранение всех данный в случае отключения питания и возобновление обслуживания при его восстановлении. Запоминание времени пропадания и восстановления питания.
Порты данных Интерфейсы RS-232 и USB.

Пропускная способность:

QuickTest™ 30-40 аккумуляторов в час
Полное обслуживание Парк из 80-ти аккумуляторов
Под полным обслуживанием подразумевается ежемесячное профилактичкеское тестирование аккумуляторов программой Auto. Анализатор способен обслуживать две партии аккумуляторов в течение 24-х часов 20 дней в месяц.

Массогабаритные показатели:

Длина 307 мм
Ширина 240 мм
Высота 90 мм
Вес 3.2 кг
Параметры окружающей среды Рабочая температура от 5C до 35C
Температура хранения от -20C до 70C
Внутреннее ПО Обновляемое посредством BatteryShop™
Гарантия 24 месяца со дня покупки

КОМПЛЕКТ ПОСТАВКИ

1. Анализатор аккумуляторных батарей Cadex C7200.
2. Кабель питания, 220В, 50Гц, 1 м.
3. Инструкция пользователя.
4. Упаковка.

Внимание: Анализаторы CADEX серии С7000 без адаптеров не работают.

  Универсальный адаптер Cadex RigidArm
  Универсальный адаптер RigidArm разработан специально для обслуживания аккумуляторов сотовых телефонов. Подпружиненные позолоченые щупы обеспечивают надёжный электрический контакт. Система крепления позволяет зафиксировать аккумулятор как вертикально, так и горизонтально, в зависимости от расположения его контактов. Четырёхпроводная схема подключения сводит к минимуму погрешности, связанные с влиянием падения напряжения на соединительных проводах. Специальная позолоченная пластина позволяет производить калибровку адаптера без применения каких-либо подручных средств.
     
  Универсальный адаптер Cadex FlexArm
  В универсальный адаптер FlexArm аккумулятор может быть установлен как вертикально, так и горизонтально. Щупы, изгибающиеся в произвольном направлении позволяют подключаться к аккумуляторам с нестандартным расположением контактов. Щупы адаптера позолочены, что позволяет добиться наилучшего контакта с аккумулятором. Позолоченная пластина упрощает процесс калибровки адаптера.
     
  Универсальный адаптер Cadex SmartCable
  Универсальный адаптер SmartCable разработан для негабаритных аккумуляторов, которые не могут быть установлены на площадку адаптера. Например, для кислотных аккумуляторов, применяемых в источниках бесперебойного питания. Удобен во всех случаях, когда аккумулятор имеет ярко выраженные выступающие контакты, к которым можно подключиться «крокодилами». Термодатчик адаптера имеет магнитное крепление.
     
Скачать общий каталог адаптеров
Скачать каталог адаптеров под аккумуляторы сотовых телефонов

Warranty & Service

Warranty & Service

Cadex Electronics Inc. warrants the Cadex Battery Analyzer against defective

materials and workmanship for a period of two (2) years from the original purchase

date.

The warranty does not cover:

• Damage caused by abusive operation, negligence, accident, or improper

installation.

• Damage caused by an attempted repair not authorized by Cadex.

• Cosmetic damage or similar.

• Normal wear and tear.

• Damage from external causes such as leakage spills, power fluctuations or

power failure.

• Damage caused by inadequate packaging for shipping or storage.

• Product received without the appropriate model number, serial number, or

safety markings.

• Products used for rental purposes.

Warranty Service

Before sending the unit for service, contact Cadex Technical Support at

E-mail: contact

(Canada) 1-604-231-7777

(USA Toll Free) 800-565-5228

(Europe) +49 (0) 911 240 332-0.

If the product requires warranty service, the representative will provide a Return

Authorization form or number and the location of the nearest service center.

Cadex Electronics Inc. C7000-C Series Battery Analyzers

service@cadex.com

viii

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  • Програмное обеспечение для анализатор АКБ CADEX

  1. 27.09.2011, 13:08


    #1

    Програмное обеспечение для анализатор АКБ CADEX

    ссылка на закачку Batshop_4

    Возможности программы:
    — Работа с несколькими подключенными анализаторами (проверено на 4 одновременно активных каналах)
    -Использование существующих/редактирование/добавление в базу новых типов АКБ
    -Формирование сервисного отчёта и его последующая печать

    и т.д.

    стоит 2 пароля, один на архив второй на саму закачку, в архиве ключ к софту присутствует, работает с анализаторами Cadex C7200/C7400 с 7000 не проверял, на ПК требуется COM порт, работу с адаптерами USB не проверял, но думаю проблем не возникнет.
    Распайка кабеля в аттаче.

    PS если у Вас нету кадекса, значит это вам нафиг не нужно, все пароли выдаются через ПС, только мемберам с положительной репутацией имеющим активность на форуме, если вы зарегались чтобы получить софт нахаляву можете идти гулять, касается и тех у кого нету кадекса а скачать «чтобы было» охота…

    просьба в теме не флудить.


  2. 7 участника(ов) поблагодарили sotmel за его сообщение:

    Datman (17.11.2014),

    Masta G. (29.11.2012),

    QUEST (29.04.2013),

    samdj (12.02.2013),

    Shаman (07.11.2011),

    tvis (06.07.2013),

    xagoluyxa (22.02.2017)


  3. 27.09.2011, 14:10


    #2

    Какая сейчас последняя версия Cadex Battery Shop? Стоит v7.1 (Build 7.1.1.0.3)


  4. 27.09.2011, 14:26


    #3

    Цитата Сообщение от DimaTi
    Посмотреть сообщение

    Какая сейчас последняя версия Cadex Battery Shop? Стоит v7.1 (Build 7.1.1.0.3)

    не знаю если честно какая последняя, довольствуюсь тем что имею, работает нормально. от свежей бы не отказался….


  5. 02.11.2011, 12:18


    #4

    Здравствуйте, тоже не давно стал счастливым обладателем прибора cadex C7000, очень бил бы благодарен за софт, если не тяжело прошу выслать пароль в ЛС.


  6. 15.06.2012, 12:34


    #5

    Здравствуйте.
    Являюсь счастливым обладателем Cadex, но вот диск с софтом где то потерялся, не могли бы вы перезалить архив или дать ссылку в ЛС.


  7. 02.08.2012, 14:16


    #6


  8. 11 участника(ов) поблагодарили sotmel за его сообщение:

    Borrovoy (05.12.2012),

    CODI (03.08.2012),

    Const-NW (04.07.2017),

    kirilenko (05.12.2012),

    kmips (15.07.2015),

    kubanoid (10.12.2012),

    Lehamob (30.01.2013),

    Madxim (28.08.2012),

    Masta G. (29.11.2012),

    Richiy (17.06.2015),

    tvis (30.05.2013)


  9. 27.08.2012, 13:54


    #7

    Михалыч №2 вне форума


    Newbie


    Инструкция

    Есть ли у кого нибудь инструкция на русском языке для cadex 7200!


  10. 28.08.2012, 18:03


    #8

    где-то в сети много всего валялось, не ленитесь искать…
    хитрого особо ничё там нету…


  11. 8 участника(ов) поблагодарили sotmel за его сообщение:

    BELYI_AKA (24.08.2016),

    Const-NW (04.07.2017),

    Datman (17.11.2014),

    Radiotechn (27.11.2012),

    Richiy (17.06.2015),

    samdj (09.02.2013),

    tvis (30.05.2013),

    Михалыч №2 (30.08.2012)


  12. 27.11.2012, 23:45


    #9

    Radiotechn вне форума


    Newbie



  13. 10.12.2012, 18:53


    #10

    kubanoid вне форума


    Newbie


    Поменяю серийник от CBS 4 на дистрибутив 4.2 или новее.


  14. 29.04.2013, 14:26


    #11

    Не удается подружить Cadex C7200 и Batteryshop 4.1 (Build 4.1.0.3.3) по ком-порту. Пробовал на 2х компах, оба с ХР, настройками порта игрался — все безрезультатно. В настройках Cadex режим порта — Batteryshop, все настройки менял, и на приборе и на компе выставлял одинаковые параметры. Моя цель — иметь возможность распечатать результаты теста. Кто может подсказать?


  15. 30.04.2013, 17:43


    #12

    В Batteryshop выбираешь в меня «System Setup» выбираешь «Ports Map» и в левую колонку загоняешь номер порта к которому подключен через шнур Cadex, потом в меню «Analyzers» делаешь «Connect» и прога тебе показывает окно «Battery Status».У меня чтобы заработал с софтом Обязательно нужно было пошить Cadex новой версией прошивки, со старой не работал. Дело либо в прошивке, либо в нуль-модемном шнурке если не работает.


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