Cemb c72 инструкция на русском

I 0226 — 1

GB

GB

Instructions for use

I

Contents Page

1 — GENERAL………………………………………………………………………………………………………………………………………………….3

1.1 — GENERAL SAFETY REGULATIONS …………………………………………………………………………………………………3

1.1.1 — STANDARD SAFETY DEVICES …………………………………………………………………………………………….3

1.2 — FIELD OF APPLICATION …………………………………………………………………………………………………………………3
1.3 — OVERALL DIMENSIONS …………………………………………………………………………………………………………………3
1.4- SPECIFICATION …………………………………………………………………………………………………………………………….4

2 — HANDLING, HOISTING ……………………………………………………………………………………………………………………………..4
3 — START-UP ………………………………………………………………………………………………………………………………………………..5

3.1 — ANCHORING ………………………………………………………………………………………………………………………………….5
3.2 — ELECTRICAL CONNECTION . ………………………………………………………………………………………………………….5
3.3 — PNEUMATIC CONNECTION (Versions SE )…………………………………………………………………………………………5
3.4 — EXTRA SAFETY DEVICES (VERSION SE ) ……………………………………………………………………………………….5
3.5 — ADAPTER MOUNTING ……………………………………………………………………………………………………………………5
3.5 — WHEEL GUARD ASSEMBLY AND ADJUSTMENT ……………………………………………………………………………….8
3.7 — SPACER WD ……………………………………………………………………………………………………………………………………8

4 — CONTROLS AND COMPONENTS ……………………………………………………………………………………………………………..8

4.1 — BRAKE PEDAL…………………………………………………………………………………………………………………………………8
4.2 — PNEUMATIC LOCKING PEDAL (Version P) …………………………………………………………………………………………8
4.3 — AUTOMATIC RIM DISTANCE AND DIAMETER GAUGE ……………………………………………………………………….9
4.4 — AUTOMATIC WIDTH GAUGE (OPTIONAL) …………………………………………………………………………………………9
4.5 — AUTOMATIC WHEEL POSITIONING ………………………………………………………………………………………………….9
4.6 — CONTROL PANEL AND DISPLAY …………………………………………………………………………………………………..10

4.6.1 CONTROL OF THE FUNCTIONS MENU ………………………………………………………………………………….11

5 — INDICATIONS AND USE OF THE WHEEL BALANCER ………………………………………………………………………………12

5.1 — DOUBLE OPERATOR PROGRAM ……………………………………………………………………………………………………12
5.2 — PRESETTING OF WHEEL DIMENSIONS ……………………………………………………………………………………….12

5.2.1 — AUTOMATIC PRESETTING …………………………………………………………………………………………………12

5.2.1.1 — “AUTOMATIC WIDTH” OPTION …………………………………………………………………………………………..13

5.2.1.2 — WHEEL ALU-S ………………………………………………………………………………………………………………….13

5.2.2 — MANUAL PRESETTTING ……………………………………………………………………………………………………14

5.3 — RECALCULATION OF THE UNBALANCE ………………………………………………………………………………………..15
5.4 — RESULT OF MEASUREMENT ………………………………………………………………………………………………………..15

5.4.1 — INDICATION OF EXACT CORRECTION POSITION IN ALU-S ………………………………………………..15

5.4.2 — RESOLUTION OF THE UNBALANCE (SPLIT) ……………………………………………………………………….16

5.4.3 — UNBALANCE OPTIMIZATION ……………………………………………………………………………………………..18

5.4.4 — ALU AND STATIC MODES …………………………………………………………………………………………………..19

5.4.5 -AUTOMATIC MINIMIZATION OF STATIC UNBALANCE …………………………………………………………….19

5.5 — ECCENTRICTY MEASUREMENT (OPTION)……………………………………………………………………………………..20

6 — SET UP ………………………………………………………………………………………………………………………………………………….21

6.1 — SELF-DIAGNOSTICS …………………………………………………………………………………………………………………….21
6.2 — SELF-CALIBRATION ……………………………………………………………………………………………………………………..22
6.3 — SCREEN SAVER……………………………………………………………………………………………………………………………23
6.4 — TYPE OF DISPLAY OF UNBALANCE PHASE ……………………………………………………………………………………24
6.5 — AUTOMATIC GAUGES ………………………………………………………………………………………………………………….25

6.5.1 — RIM DISTANCE GAUGE ……………………………………………………………………………………………………..25

6.5.2 — DIAMETER GAUGE ……………………………………………………………………………………………………………25

6.5.3 — WIDTH GAUGE (OPTIONAL)) ……………………………………………………………………………………………….26

6.6 — AMBIENT TEMPERATURE ………………………………………………………………………………………………………………26

7 — ERRORS ………………………………………………………………………………………………………………………………………………..26

7.1 — INCONSISTENT UNBALANCE READINGS ……………………………………………………………………………………..27

8 — ROUTINE MAINTENANCE ……………………………………………………………………………………………………………………….27

8.1 — TO REPLACE THE FUSES ………………………………………………………………………………………………………………27

9 — RECOMMENDED SPARE PARTS LIST……………………………………………………………………………………………………….28

Instructions for use I

I 0307_0308 GB — 3

I 0307_0308 GB — 4

I 0307_0308 GB — 5

SE2-Dismounting

SE2_ 0140

I 0307_0308 GB — 8

I 0307_0308 GB — 9

GB

Use and maintenance manual

General Index

1. FOREWORD

1.1 GENERAL

1.2 PURPOSE OF THE MANUAL

1.3 WHERE AND HOW TO KEEP THE MANUAL

1.5 COLLABORATION WITH USERS

1.6 MANUFACTURER

1.7 MANUFACTURER’S RESPONSIBILITY AND WARRANTY

1.7.1 Terms of warranty

1.9 COPYRIGHT

2. TECHNOLOGICAL DESCRIPTION

2.1 PURPOSE

3. STARTING

4. CONTROL PANEL 10

5 USE OF THE WHEEL BALANCER 11

5.1 PRESETTING OF WHEEL DIMENSIONS

5.1.1 Modifying set dimensions

5.2 MEASUREMENT RESULT

5.3 EXACT POSITIONING OF THE ADHESIVE WEIGHT BY MEANS OF THE GAUGE WITH CLIPS

5.4

SPLIT FUNCTION (UNBALANCE RESOLUTION)

5.5 DOUBLE OPERATOR PROGRAM

5.7 AUTOMATIC MINIMIZATION OF STATIC UNBALANCE

5.8 ECCENTRICITY MEASUREMENT (OPTION)

6. SETUP

6.1 MENU

6.1.2 Type of display of unbalance phase

16

17

17

18

18 6.2 AUTOMATIC GAUGES CALIBRATION

6.2.1 Rim distance gauge 18

E 18

6.2.3 Width sonar (option) 19

11

13

13

14

14

14

12

12

12

16

7. DIAGNOSTICS 20

3

3

4

4

4

3

3

3

4

5

5

6

6

6

6

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I 0854_0855 — 12/09 — Rev. 01

7.1 INCONSISTENT UNBALANCE READINGS

8. MAINTENANCE

8.1 GENERAL

9. DISPOSAL

9.1 DISPOSING OF THE BALANCER

9.2 DISPOSING OF ELECTRONICS COMPONENTS

10. SPARE PARTS

10.1 IDENTIFICATION AND ORDERING METHOD

24

24

24

23

23

23

23

24

24

24

20

20

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Use and maintenance manual Rev. 12-2009

1. Foreword

WARNING

T

HIS MANUAL IS AN INTEGRAL PART OF THE

INSTALLATION

MANUAL WHICH SHOULD BE CONSULTED CONCERNING STARTING

AND USING THE MACHINE SAFELY

.

1.2 PURPOSE OF THE MANUAL

This manual, and the installation manual, contains the instructions required to use the machine safely and carry out routine maintenance work.

Any calibrations, adjustments and extraordinary maintenance operations are not considered in this document as they may only be performed by the service engineer who must work on the machine according to the technical and rated characteristics for which it was built.

The machine has been constructed in conformity with the current EC Directives and the technical standards implementing the requirements, as stated in the declaration of conformity issued by the manufacturer and attached to the manual.

This publication, hereinafter simply referred to as ‘man-

ual’, contains all the information required to safely use

and service the machine referred to in the Declaration of

Conformity.

This appliance, hereinafter is generically referred to as

‘machine’.

The manual addresses operators instructed on the precautions to take in relation to the presence of electric current and moving devices.

This publication is intended for all ‘users’ who as far as within their competence need to and/or are obliged to give instructions to others or operate on the machine themselves.

Though it is fundamental to read this manual, it cannot replace skilled technical staff who must be adequately trained beforehand.

The foreseen use and configurations of the machine are the only ones allowed by the manufacturer; do not attempt to use the machine in a different way.

Any other use or configuration must be agreed in advance with the manufacturer in writing and in this case an annex will be attached to this manual.

For use, the user must also comply with the specific workplace legislation in force in the country where the machine is installed.

The manual also refers to laws, directives, etc., that the user must know and consult in order to accomplish the goals that the manual sets out to achieve.

1.3 WHERE AND HOW TO KEEP THE

MANUAL

These persons can be identified as follows:

— operators directly involved in transporting, storing, installing, using and servicing the machine from when it is put on the market until when it is scrapped;

— direct private users.

This manual (and relative attachments) must be kept in a safe and dry place and must always be available for consultation.

Make a copy and keep it in the archive.

When exchanging information with the manufacturer or the technical assistance staff authorised by the former, quote the rating plate information and the serial number of the machine.

The original Italian text of this publication constitutes the only reference to resolve any interpretation controversies related to the translation into the European Community languages.

This publication forms an integral part of the machine and must therefore be kept for future reference until final dismantling and scrapping of the machine.

This manual must be kept for the entire lifetime of the

machine, and if necessary (e.g.: damage making all or

some of it illegible, etc.) the user must request another copy exclusively from the manufacturer, quoting the publication code indicated on the cover.

Introduction

This manual is an integral part of the machine and reflects the state of the art at the moment it was put on the market.

The publication complies with the directives in force on that date; the manual cannot be considered inadequate

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Use and maintenance manual Rev. 12-2009

as a result of regulatory updates or modifications to the machine.

Any manual upgrades that the manufacturer may see fit to send to users will become an integral part of the manual and must be kept together with it.

in this manual

— use of the machine by people who have not read and fully understood the contents of this manual;

— use in breach of specific regulations in force in the country of installation;

— modifications made to the machine, software and operating logic, unless authorised by the manufacturer in writing;

1.5 COLLABORATION WITH USERS

The manufacturer will be pleased to provide its customers with any further information they may require and will consider proposals for improving this manual in order to more fully satisfy the requirements it was written for.

In case of transfer of ownership of the machine, which must always be accompanied by the use and maintenance manual, the original user must inform the manufacturer of the name and address of the new user in order to allow it to send the new user any communications and/or updates deemed to be indispensable.

Transfer of the machine to a third party must also include this manual; failure to include the manual automatically invalidates all the rights of the purchaser, including the terms of warranty, where applicable.

If the machine is transferred to a third party in a country with a different language from the one written in this manual, the original user shall provide a faithful translation of this manual in the language of country in which the machine will operate.

1.7.1 Terms of warranty

This publication is the property of the Manufacturer and may not be fully or partly reproduced without prior written agreement.

The Manufacturer guarantees the machines it manufacturers against all manufacturing or assembly faults for 12

(twelve) months from the date of collection or delivery.

1.6 MANUFACTURER

The machine identification data is indicated on the plate mounted on the machine.

The plate below is shown for the sake of example.

The Manufacturer undertakes to replace or repair any part which it deems to be faulty free of charge at its factory, carriage paid.

If a Manufacturer’s repairman (or a person authorised by the same) is required to work at the user’s facilities, the relative travel expenses and board and lodging shall be charged to the user.

The free supply of parts under warranty is always subject to the faulty part being inspected by the manufacturer (or a person authorised by the same).

The warranty is not extended following repairs or other work done to the machine.

The warranty does not cover damage to the machine deriving from:

1.7 MANUFACTURER’S RESPONSIBILITY

AND WARRANTY

— transport;

— neglect;

— improper use and/or use not in compliance with the instructions in the operating manual

— incorrect electrical connections.

In order to make use of the manufacturer’s warranty, the user must scrupulously observe the precautions contained in the manual, in particular he must:

The warranty is invalidated in case of:

— never exceed the limits of use of the machine;

— always constantly and carefully clean and service the machine;

— have the machine used by people of proven capacity and attitude, adequately trained for the purpose.

— repairs made by people who were not authorised by the manufacturer;

— modifications that were not authorised by the manufacturer;

— use of parts and/or equipment that were not supplied or approved by the manufacturer;

— removal or alteration of the machine identification plate.

The manufacturer declines all direct and indirect liability caused by:

— use of the machine in a different way from that indicated

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Introduction

Use and maintenance manual Rev. 12-2009

1.8 TECHNICAL ASSISTANCE SERVICE

For technical assistance requirements, contact the Manufacturer or authorised Dealer directly, always quoting the model and serial number of the machine punched on the identification plate.

1.9 COPYRIGHT

The information contained in this manual may not be disclosed to third parties. Partial or total duplication, unless authorised by the Manufacturer in writing, through photocopying, duplication or other systems, including electronic acquisition, is breach of copyright and can lead to prosecution.

Introduction

5

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Use and maintenance manual Rev. 12-2009

2. Technological description

C72/2 EVO C72SE/2 EVO is used to balance the wheels of cars, vans, 4-WD, motorcycles and scooters weighing less than 75 Kg. It can be operated in the temperature range of 0° to + 45°C.

▪

▪

▪

▪

The main features include:

▪ machine settings menu.

▪ optimisation of tyre and rim unbalance.

▪ static programme, ALUS; SPLIT; Unbalance optimization;

Double operator; Self diagnostics; Self calibration.

automatic minimisation of static unbalance wheel locking; gauge locking (only SE) automatic width (option) eccentricity measurement (option)

The machine can operate only on fl at non resilient fl oor.

To lift the machine, lever only on the base where the 3 support points are located. never, under any circustance, apply force to other points such as the spindle, head, or accessory shelf. It functions properly without having to fasten it to the floor with wheels weighing up to 35 kg; for heavier wheels, fasten it at the points indicated.

The following data refers to the balancer in its standard configuration.

Thanks to the new and exclusive VDD (Virtual Direct Drive) system, reliable unbalance measurements can be made in a short time, almost half the time of the cycle used with respect to other balancers in this range.

1

3

5

4

6

2

Single-phase power supply

Protection class

Max.power consumption

Balancing speed

Cycle time for wheel

Max.resolution of measurement

Position resolution

Average noise

Rim-machine distance

Rim width setting range

Diameter setting range

Min/max. compressed air pressure

115 / 230 V 50/60 Hz

IP 54

0,65 Kw

100 min

-1

4.7 sec. (5 3/4”x14”) 15 Kg.

1 gram

± 1.4 °

< 70 dB (A)

0 — 255 mm

1.5” ÷ 20” or 40 ÷ 510 mm

10” ÷ 30” or 265 ÷ 765 mm

8 ÷ 10 Kg/cm

2 approx. 0.8 to 1 Mpa; approx. 8 to 10 BAR; approx. 115 to 145 PSI.

Air consumption for wheel lock/release 4 lt. (8 Kg./cm 2 )

2.3 DIMENSIONS AND WEIGHTS

1.

2.

3.

4.

5.

6.

CONTROL PANEL

WEIGHT-TOOL HOLDER

LOCK NUT

AUTOMATIC GAUGE

COLLAR (VERS. SE)

BRAKE/BP PEDAL

1475

The machine weighs 130 kg.

1324

Technological description

Use and maintenance manual Rev. 12-2009

3.

Starting

WARNING

B

EFORE SWITCHING ON THE MACHINE

,

MAKE SURE THAT ALL THE

CONNECTIONS DESCRIBED IN THE

INSTALLATION

CHAPTER

HAVE BEEN MADE CORRECTLY

.

T

HE FOLLOWING OPERATIONS INVOLVE A POTENTIAL RISK FOR

THE OPERATOR

,

GIVEN THE PRESENCE OF VOLTAGE ON THE

EQUIPMENT

. T

HE

P

ERSONAL

P

ROTECTIVE

E

QUIPMENT DESCRIBED

IN THE

INSTALLATION

MANUAL MUST BE WORN AND WORK

MUST BE DONE WITH DUE CARE AND ATTENTION

.

O

PERATIONS MAY ONLY BE PERFORMED BY A

SPECIALISED TECHNICIAN

.

Before powering the machine, carry out the following checks:

1. check that the balancing machine touches the floor at the three support points;

7. Firmly attach the wheel to the balancer shaft using the lock nut. In the pneumatic version, use the spe cific collar provided. For operation of the spindle with pneumatic locking (constant thrust air spring) connect the wheel balancer to the compressed air mains. The connection fitting is located at the back of the machine. At least 8 Kg/cm

2

(~ 0.8 MPa; ~

8 BAR; ~ 115 PSI) pressure is needed for correct operation of the release device.

8. In the normal version, the pedal controls a mechani cal brake which facilitates locking the locking ring and positioning the wheel for correction.

In the pneumatic version, it allows fastening/relea sing the wheel on the adapter using the collar. The pedal has two stable positions: upper position for unlocking; lower position for locking the wheel.

2. make sure that all the parts of the balancer are cor rectly connected and fixed;

3. make sure that the parameters (voltage and frequency) of the mains power supply are compatible with those indicated on the rating plate of the balancer;

4. make sure the power cable is correctly connected;

5. make sure the machine shaft and flange hole are

clean.

9. The wheel is automatically locked when reaching the correct angular position for weight application on the inside and outside, turning it slowly by hand.

To unlock the wheel, turn it hard to move it from the correct correction position.

10. To switch on the balancer press the switch on the left-hand side of the machine.

CAUTION

A

NY TRACES OF DIRT MAY AFFECT BALANCING ACCURACY

.

6. Position the wheel on the terminal with the inner part facing the balancer;

Starting

7

A

C

E

G

SE2-Mounting

0 mm

1-2 mm

B

D

F

SE2 MOUNTING

SE2-Dismounting

360°

A B

C D

Cone

E

— Quando possibile, centrare le ruote con cono dall’interno (vedi disegno).

— Evitare di usare il manicotto RL con cerchi di ferro.

— Whenever possible, centre the wheels with the cone from the inside (see the drawing).

— Avoid using the RL sleeve with metal rims.

— Lorsque c’est possible, centrer les roues avec le cône de l’intérieur (voir dessin).

— Eviter d’utiliser le manchon RL avec les jantes en fer.

— Wenn möglich, die Räder mit Konus von Innen heraus zentrieren (siehe Zeichnung).

— Bei Eisenfelgen die Verwendung der Muffe RL vermeiden.

— Siempre que sea posible, centrar las ruedas con cono desde dentro (véase dibujo).

— Evitar usar el manguito RL con llantas de hierro.

— Quando possível, centre as rodas com cone pelo lado de dentro (ver fi gura).

— Evite utilizar a luva RL com jantes de ferro.

SE2 DISMOUNTING

10

Use and maintenance manual Rev. 12-2009

4.

Control panel

5

19

1

3

4

2

11

12

13

14

15

16

17

18

1-2

3-4

5

6

7

8

9

10

19

20

21

Digital readouts, AMOUNT OF UNBALANCE, inside/outside

Digital readouts, POSITION OF UNBALANCE, inside/outside

Indicators, correction mode selected

Indicators, selection made

Push button, unbalance reading < 5 g (25 oz)

Push button, operator selection

Push button, selection of mode of correction

Push button, SPLIT (unbalance spread)

Push button, FUNCTIONS MENU

Push button, menu selection confi rmation

Push button, cycle start

Push button, emergency/home

Push button position repeater

Manual dimension setting buttons (only possible after specifi c activation)

Push button, unbalance optimization

Push button, eccentricity measurement (option)

Indicator, distance gauge position

Push button, grams/ounces selection

Push button, HOME (terminate function)

6

8

17

10

17

15

18

9

20 11

7

21

12

14

13

16

CAUTION

P

RESS THE BUTTONS WITH YOUR FINGERS

.

N

EVER USE THE COUNTERWEIGHT GRIPPERS OR OTHER POINTED OBJECTS

!

Control panel

Use and maintenance manual Rev. 12-2009

5 Use of the wheel balancer

5.1 PRESETTING OF WHEEL DIMENSIONS

The balancing data is set by means of an “intelligent” automatic gauge; confi rmation of the measurement and the position appear on the display. The round part of the gauge must rest on the rim where the weight will be positioned.

The correct measurement is that which can be measured with the compass gauge provided.

b

b) adhesive weights: make two successive measurements

on two correction planes inside the rim.

The balancing machine automatically interprets that the correction will be made with adhesive weights and the following appears:

a b

While the gauge is moving the following appears: when the measurement has been stored:

For a different combination of the type or position of the weights on the rim, use the button .

AUTOMATIC WIDTH (OPTION)

At the end of automatic distance and diameter measurement, if the LA sonar is present, the machine prepares for acquisition of this value:

a) standard weights: when only one measurement is

made, the machine interprets the presence of a rim with clip-on weight correction

The LT script on the LH matrix display indicates that LIGHT

TRUCK wheel measurement is set (large dimension wheels such as off-road, trucks or wheels which protrude signifi cantly from the rim).

This function can be enabled/disenabled by pressing push

The width value (b) must be set with the buttons . button . Slowly close the wheel guard until a

“beep” is heard. If “AUTOMATIC START” is enabled when the guard is closed, the balancing machine performs a cycle to measure the imbalance, otherwise the width value just acquired is shown.

Use of the wheel balancer

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Use and maintenance manual Rev. 12-2009

Press the button to perform a spin.

5.1.1 Modifying set dimensions

If the wheel dimensions have been entered incorrectly, the parameters can be modified without repeating the balancing spin by pressing for 2 seconds :

For unbalance within tolerance 0 (zero); using values within tolerance can be viewed.

If the static unbalance is greater than 30 g, the LED fl ashes to suggest an unbalance optimisation operation

(see

UNBALANCE OPTIMISATION

).

access parameter modifi cation

→

5.3 EXACT POSITIONING OF THE ADHESIVE

WEIGHT BY MEANS OF THE GAUGE WITH

CLIPS

(select to modify: (a) distance, (b) width, (d) diameter

In the case of standard weights:

(a)distance,(b)width,(d)diameter

In the case of adhesive weights:

(a1) inside distance,(a2) outside distance,(d1) inside diameter,(d2) outside diameter

▪ P ress if using the correction method with adhesive weights on the inside of the rim

FI FE press to select (a) (b) or (d)

→

to recalculate the unbalance

or:

pull out the gauge to repeat the measurement

→

to obtain the new measurement.

▪

▪

▪

▪

▪

▪

▪

▪

Fit the correction weight in the specific gauge seat with the adhesive part facing upwards

Bring the wheel into correct angular position for the plane to be corrected

If the wheel clamp option is enabled (see

MENU

),the wheel is automatically clamped in the correction position.

Pull out the gauge up to the distance set (see

WHEEL

DIMENSIONS PRESETTING

b/c)

If the buzzer is enabled (see

MENU

), the attainment of the weight application distance is accompanied by a beep.

Using the special weight pusher, rotate the gauge until the correction weight adheres to the rim.

If gauge locking is enabled (see

MENU

), the gauge is automatically locked when the weight application distance is reached. To release the gauge, lower it to below 10” diameter the fact that the weight application position is no longer vertical is automatically compensated.

INDICATION

The approach of the weights to the correction positions is indicated by the LEDs number 19

► Inside

Move the wheel manually until all the LED’s corresponding to the side light up. The display shows the measured unbalance. If the wheel clamp option is enabled (see

MENU

), the wheel is automatically clamped in the correction position.

Pressing the chuck can be locked/released in any position to facilitate mounting the wheel (see

MENU

).

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Use of the wheel balancer

Use and maintenance manual Rev. 12-2009

► Outside

2

1 d. Mov e spoke 1 to the correction position as indicated by the position LED’s

To cancel the function, press the button again close the guard and press the spin.

button to start a new

5.4

SPLIT FUNCTION

(unbalance

The SPLIT function is used to position the adhesive weights behind the wheel spokes (angle > 18°) so that they are no longer visible (for alloy rims). Use this function in the ALU or STATIC mode where the adhesive weight is applied to the outer side of the rim.

To return to the normal unbalance indication press any button.

INFORMATION

The spoke-to-spoke distance must be a minimum of 18° and a maximum of 120° (if not, errors 24, 25 or 26 appear). Spokes with irregular or inconstant angles can be compensated.

Enter the wheel dimensions in the ALU S mode and press

START.

a. Turn the wheel to the outer side unbalance correction position.

2

1

5.5 DOUBLE OPERATOR PROGRAM

This program allows memorizing the dimensions of two types of wheels. Thus two operators can work simultaneously on two differents cars using the same balancing machine. The system memorizes two programs with various present dimensions.

b. Mo ve one of the spokes to 12 o’clock (e.g.: 1) and press

2. Enter the dimensions (see

WHEEL DIMENSIONS

PRESETTING

)

2

1

3. Press to carry out the balancing as usual and to automatically store the program to the curren tly selected user.

c. Following the direction of rotation indicated by the position LED’s, move spoke 2 to12 o’clock and press

.

The value to use for correction in position 2 is displayed.

Press to select program 1 or 2 for subsequent balancing operations without setting the dimensions again.

Use of the wheel balancer

13

Use and maintenance manual Rev. 12-2009

This operation is performed to reduce the static unbalance of the wheel.

It is suitable for static unbalance values in excess of 30 grams.

5.7 AUTOMATIC MINIMIZATION OF STATIC

UNBALANCE

Initial unbalance d x

Phase shift

Possible approximations

on the display. Press this button to proceed.

b. Mak e a reference mark on the flange and the rim (using a piece of chalk, for example).

With the aid of a tyre remover, turn the tyre on the rim by 180°.

Refi t the wheel in such a way that the reference marks on the rim and the fl ange coincide.

Press START to begin reading.

static residue

With traditional wheel balancer static residue

3 g

static residue

static residue

Choice with minimum static unbalance

This program is designed to improve the quality of balancing without any mental effort or loss of time by the operator. In fact by using the normal commercially available weights, with pitch of 5 in every 5 g, and by applying the two counterweights which a conventional wheel balancer rounds to the nearest value, there could be a residual static unbalance of up to 4 g. The damage of such approximation is emphasized by the fact that static unbalance is cause of most of disturbances on the vehicle. This new function, resident in the machine, automatically indicates the optimum entity of the weights to be applied by approximating them in an “intelligent” way according to their position in order to minimize residual static unbalance. c. RH displ ay: percentage reduction value

LH display: actual static unbalance value which can be reduced by rotation

5.8 ECCENTRICITY MEASUREMENT

(OPTION)

The much enlarged fi gures show the outer tyre surface and axis of wheel rotation.

A B

d. Ma rk the two positions of the rim and tyre, and turn the tyre on the rim until the positions coincide to achieve the optimisation shown on the display

TYRE

POSITION

RIM

POSITION

To cancel optimisation at any time, press .

Fig. A — shows measurement of the total Peak-to-Peak

eccentricity defi ned as maximum radial deviation of the tyre surface.

Fig. B — shows measurement of the eccentricity of the 1st

harmonic, i.e. the eccentricity of that circle which “recopies” the tyre shape, by averaging the local deviations of the tyre from the round shape.

Obviously the P.P. measurement is normally greater than that of the 1st harmonic. Tyre manufacturers normally supply two different tolerances for the two eccentricities.

The radial eccentricity measurements is automatically carried out after the unbalance measurement without having to go into particular procedures. Remember to position the sonar sensor in front of the surface to be measured before pressing the button.

14

Use of the wheel balancer

Use and maintenance manual Rev. 12-2009

INDICATION

The eccentricity measurement can be enabled/disenabled by a specific SETUP function (see MENU).

Measurement results:

Pressing the value of the fi rst harmonic with the relative phase is displayed.

Hold down the value.

button to display the Peak-Peak

Release the fi rst harmonic value.

button to return to the display of the

Press to return to the mEASUREMENT screen.

INDICATION

The eccentricity measurement is valid up to max. tyre

Ø of 1000 mm.

Use of the wheel balancer

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Use and maintenance manual Rev. 12-2009

6. Setup

6.1 MENU

This is used to personalise some balancer functions and to perform calibrations.

To access this section, press the FUNCTIONS MENU button.

Eccentricity measurement on/off (option) diameter mm/inch width mm/inch start from guard closing approximates

1-5g 0.1-25oz on/off beep signal

16

*

*

*

See AUTO-DIAGNOSTICS

See SELF-CALIBRATION screen saver operating time in minutes (SE)

Type of display of unbalance phase on/off wheel locking (SE) on/off gauge locking (SE)

Calibration of automatic RIM DISTANCE gauge

Calibration of automatic DIAMETER gauge

WIDTH calibration

RETURN TO MEASUREMENT SCREEN

INFORMATION

*

N.B. If such indications fail to appear, contact Technical Service.

Menu

Use and maintenance manual Rev. 12-2009

6.1.1 Self-diagnostics

The machine can perform self-diagnostics to check the

LED’s on the control panel and make sure the encoder reads correctly.

To perform this operation, view the SETUP menu.

— Inside correction

— Outside correction

In the self-diagnostics sequence, all the LED’s on the panel light up for a few seconds in order to check operation. When the LED’s go out, the machine automatically moves on to the encoder reading phase. When the wheel is turned manually

(forwards and backwards), the display shows its exact position. The value lies between 0 (zero) and 255.

MEASURING RESULT OF SPLIT UNBALANCE:

Each weight to be applied has its own display (1 for the inside and 2 for the outside in ALUS).

6.1.2 Type of display of unbalance phase

The type of display of the unbalance phase can be selected, different from what is described in the manual to date.

Unbalance inconsistent NOT in position

1

Display the SETUP menu:

2

to view the unbalance phase

Correction position 1

2

1 to modify the type of unbalance phase display and confirm

Correction position 2

In this case the unbalance phase is indicated in the following way:

Menu

INFORMATION

The standard type of display is type 1, i.e. that described throughout the manual.

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Use and maintenance manual Rev. 12-2009

6.1.3 Calibration

To calibrate the machine, proceed as follows:

▪

▪

Fit an average size wheel with a metal rim on the shaft.

Example: 6” x 15” (± 1”).

Set the wheel measurements as described in paragraph

USE OF THE WHEEL BALANCER.

6.2 AUTOMATIC GAUGES CALIBRATION

6.2.1 Rim distance gauge

Display the SETUP menu

to view the rim distance gauge CALIBRATION function.

CAUTION

S

ETTING INCORRECT DIMENSIONS WOULD MEAN THAT THE MACHINE

IS NOT CORRECTLY CALIBRATED

, T

HEREFORE

,

ALL SUBSEQUENT

MEASUREMENTS WILL BE INCORRECT UNTIL CALIBRATION IS PER

—

FORMED ONCE AGAIN WITH THE CORRECT DIMENSIONS

.

Display the SETUP menu:

2. Leave the distance gauge in rest position and press

3. Br ing the gauge in line with the adapter flange and press

function.

to view the CALIBRATION

CORRECT CALIBRATION

Return the gauge to rest position.

The wheel balancer is ready for operation.

side, in any position.

.

INDICATION

In the event of errors or faulty operation, the writing

“r.P.”: ap pears on the display : shift the gauge to the rest position and repeat the calibration operation exactly as described above. If the error persists, contact the

Technical Service Department. In the event of incorrect input in the rim distance gauge calibration function, press

3. Sh ift the standard weight from the outside to the inside keeping the same position.

to cancel it.

4. Tu rn the wheel until the standard weight is at the top

6.2.2 Diameter gauge

E

Display the SETUP menu

5. End of calibration.

to view the diameter gauge CALIBRATION function.

m

To cancel calibration at any time, press .

2. Plac e the round part of the gauge terminal on the flange as shown in the figure and press

18

Menu

Use and maintenance manual Rev. 12-2009

3. The number 353 ± 3° appears on the left display .

4. Turn the gauge downward position the round part of the gauge terminal at 40 mm (radial distance) from the flange as indicated in the figure; alternati vely use one of the cones provided as shown in the

images

A = Distance: Gauge at rest to 0 sonar

In the event of incorrect input in the width gauge calibration function, press to cancel it.

40 m m

5. The nu mber 254 ± 3° should appear on the left display. The calibration is already correct.

If not, press the button holding the gauge still at

40 mm: the number 254 appears on the left display.

Return the gauge to rest position.

6.2.3 Width sonar (option)

Display the SETUP menu

to view the width sonar

2. Set with the distance in mm betwe en the Sonar sensor (0 sonar) and t he end of the distance gauge (at rest).

Menu

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Use and maintenance manual Rev. 12-2009

7. Diagnostics

7.1 INCONSISTENT

READINGS

In some cases, when a wheel that has just been balanced is repositioned on the balancer, the machine can detect an unbalance.

This is not a machine problem but is due to faulty mounting of the wheel on the flange. In other words, when mounting the wheel after initial balancing, it has taken another position with respect to the balancer shaft axis.

If the wheel has been mounted on the flange with screws, the screws may not have been tightened correctly (crisscross sequence) or the tolerances of the holes drilled in the wheel may be too large. Small errors, up to 10 grams

(0.4 oz), are to be considered normal in wheels locked with the relative cone: The error is normally greater for wheels locked with screws or studs.

If, after balancing, the wheel is still unbalanced when refitted on the vehicle, this could be due to an unbalanced brake drum or, very often, the tolerances of the holes drilled in the rim and drum are too large. In this case, balancing should be performed using a balancer with the wheel mounted on the vehicle.

The machine has a self-diagnostics cycle which identifies the most frequent malfunctions during the normal work cycle.

These malfunctions are processed by the system and shown on the display.

Diagnostics

Use and maintenance manual Rev. 12-2009

WARNING

T

HE INFORMATION IN THE

POSSIBLE REMEDY

COLUMN REQUIRES WORK TO BE PERFORMED BY SPECIALIST TECHNICIANS OR OTHER AUTHOR

—

ISED PEOPLE WHO MUST ALWAYS WORK USING THE

P

ERSONAL

P

ROTECTIVE

E

QUIPMENT INDICATED IN THE

INSTALLATION

MANUAL

. I

N SOME

CASES

,

THIS WORK CAN BE PERFORMED BY A NORMAL OPERATOR

.

ERROR CAUSE

Black

Err. 1

Err. 2

Err. 3

Err. 4

Err. 5

Err. 7

Err. 8

Err. 9

Err. 11

Err. 12

Err.14

Err.15

Err.16

Err.17

Err.18

Err. 19

Err. 20

Err. 21

POSSIBLE REMEDY

The wheel balancer does not switch on.

No rotation signal.

1. Check the machine is properly connected to the mains power supply.

2.

3.

Check the fuses on the power board and replace if necessary.

Replace the CPU board.

1.

2.

3.

Use the self-diagnostics function to check the encoder.

Replace the encoder.

Replace the CPU board.

Speed too low during detection.

During the unbalance measurement revolutions, the wheel speed has fallen to below 42 rpm.

1.

2.

3.

Make sure that a vehicle wheel is mounted on the wheel balancer.

Use the self-diagnostics function to check the encoder.

Disconnect the piezo connectors from the board and do a spin

(if no error is detected, replace the piezo sensors).

4. Replace the CPU board.

Unbalance too high.

Rotation in opposite direction.

1.

2.

3.

Check the wheel dimensions setting.

Check the detection unit connections.

Run the machine calibration function.

4. Mount a wheel with more or less know n unbalance (less than

100 grams) and check the response of the machine.

5. Replace the CPU board.

1.

2.

Use the self-diagnostics function to check the encoder.

Check the encoder bearing/spring.

Guard open

The [START] pushbutton was pressed without fi rst closing the guard.

NOVRAM parameter read error

1. Reset the error.

2. Close the guard.

3. Verify the function of the protection switch.

4. Press the [START] button.

1. Switch off the machine and wait for at least ~ 1 min; re-start the machine and check it works properly.

2.

3.

Repeat machine calibration.

Replace the CPU board.

Too high speed error.

The average spinning speed is more than

240 rpm.

1. Check functioning of the phase encoder and, in particular, the reset signal.

2. Replace the computer board.

Unbalance measuring cycle error.

1. Verify phase pick-up board function.

2. Verify correct motor operation.

3. Replace the computer board.

Unbalance measurement error.

Wheel still. The wheel must remain still for more than one second after START.

1.

2.

3.

4.

Use the self-diagnostics function to check the encoder.

Check the detection unit connections.

Check the machine earthing connection.

Mount a wheel with more or less known unbalance (less than

100 grams) and check the response of the machine.

5. Replace the CPU board.

1.

2.

3.

Use the self-diagnostics function to check the encoder.

Check the connections on the power board.

Replace the CPU board.

Motor on for more than 15 seconds.

1. Use the self-diagnostics function to check the encoder.

2. Check the connections on the power board.

3. Replace the CPU board.

Diagnostics

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Use and maintenance manual Rev. 12-2009

Err. 22

Err. 24

Err. 25

Err. 26

Err. 55

Err. 56

Maximum number of spins possible for the unbalance measurement has been exceeded.

Distance between the spokes less than 18 degrees.

1. Check that a vehicle wheel has been mounted on the wheel balancer.

2. Check functioning of the phase encoder and, in particular, the reset signal.

3. Replace the computer board.

1. The minimum distance between the spokes where the unbalance is to be split must be greater than 18 degrees.

2. Repeat the SPLIT function increasing the distance between the spokes.

Distance between the spokes greater than 120 degrees.

1. The maximum distance between the spokes where the unbalance is to be split must be less than 120 degrees.

2. Repeat the split function increasing the distance between the

spokes.

First spoke too far from the unbalance

Sonar readout error.

Sonar values are insuffi cient for correct measurement of eccentricity.

Lateral Sonar readout error.

Lateral Sonar value readout impossible.

1. The maximum distance between the unbalance position and the spoke must be less than 120 degrees.

2. Repeat the split function increasing the distance between the

spokes and the unbalance.

1. Position the eccentricity measurement sonar correctly before performing the measurement.

2. Make sure that the wheel does not halt before completing at least

4/5 revolutions after the fi rst braking impulse.

3. Mount a wheel of medium dimensions (14”x5 ¾”) and perform an eccentricity measurement . If in these conditions error 55 no longer occurs, this means that the wheel inertia causing the problem is such as to half the wheel before having acquired the minimum number of values necessary for reliable eccentricity measurement.

1. Position the eccentricity measurement lateral sonar correctly before performing the measurement.

2. Check eccentricity lateral sonar connections.

3. Check the power supplies on the power board.

4. Replace the eccentricity lateral sonar.

5. Make sure that the wheel does not stop before completing at least

4/5 revolutions after the fi rst braking impulse.

6. Replace the computer board.

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Use and maintenance manual Rev. 12-2009

8. Maintenance

8.1 GENERAL

Specialist staff must be authorised and especially trained concerning the dangers that may arise during operation and the correct methods for avoiding them.

They must always work with great care and pay full attention.

If, exceptionally, the staff removes the guards to carry out a particular specialist technical maintenance, inspection or repair job, they are required to put them back after work.

CAUTION

B

EFORE PERFORMING ANY MAINTENANCE OPERATIONS

,

MAKE SURE

THE MACHINE HAS BEEN DISCONNECTED FROM THE MAINS POWER

SUPPLY

. A

LWAYS USE THE

P

ERSONAL

P

ROTECTIVE

E

QUIPMENT

INDICATED IN THE

I

NSTALLATION

M

ANUAL

.

After work, staff must make sure that foreign objects, in particular mechanical pieces, tools or devices used during the operative procedure that could cause damage or malfunctions are not left inside the balancer.

This machine has been designed so as not to require routine maintenance, apart from accurate periodic cleaning.

It is important to keep the machine perfectly clean in order to prevent dust or impurities from compromising the operation of the balancer.

For safety, before starting work, maintenance, inspection and repair staff must disconnect all power sources and take all the necessary preventive safety measures.

As well as operating frequencies, the operations described below indicate the qualifications that staff must possess in order to perform the operation.

8.1.3 Replacing fuses

WARNING

T

HE PEOPLE RESPONSIBLE FOR CLEANING THE AREA WHERE THE

MACHINE IS INSTALLED MUST WEAR PERSONAL PROTECTIVE EQUIPMENT

IN ORDER TO WORK IN SAFETY AND ACCORDING TO THE CURRENT

OCCUPATIONAL HEATH AND SAFETY REGULATIONS

.

Some protection fuses are located on the power board

(see wiring diagrams) accessible by dismantling the weight shelf). If fuses require replacement, use ones with an identical current intensity.

As extraordinary maintenance must be performed by service staff or, in any case, by specifically authorised and trained people, is not dealt with in this manual.

8.1.2 Safety rules

Performing specialist activities on the equipment, particularly if the guards need to be dismounted, exposes people to serious danger due to the presence of potentially live parts.

The rules shown below must be scrupulously followed.

People must always use the Personal Protective Equipment indicated in the Installation Manual. During activities, unauthorised people may not access the equipment and WORK IN PROGRESS signs will be erected in the department in such a way that they are visible from every place of access.

Maintenance

23

24

9.

Disposal 10.

Use and maintenance manual Rev. 12-2009

Spare parts

IDENTIFICATION AND ORDERING

METHOD

CAUTION

T

HE INSTRUCTIONS IN THIS CHAPTER ARE INDICATIVE

. R

EFER TO

THE REGULATIONS IN FORCE IN THE COUNTRY WHERE THE EQUIP

—

MENT IS USED

.

The various parts can be identified using the drawings and diagrams in the machine technical file which is archived by the Manufacturer to which a request can be made.

9.1 DISPOSING OF THE BALANCER

For off-the-shelf parts, the technical manuals or the supplier’s original documents can be provided if the Manufacturer deems this to be useful.

The balancer must be disposed of after dismounting the various parts.

For disposal operations, as well as wearing the Personal

Protective Equipment indicated in the INSTALLATION

MANUAL, refer to the instructions and diagrams in this manual. If necessary, request specific information from the manufacturer.

After dismounting the various parts, sort the various components, separating metal from plastic, from copper, etc., according to the sorted waste disposal regulations in force in the country in which the equipment is dismantled.

If not supplied, this documentation is also included in the machine Technical File, archived by the Manufacturer, as regards by Ministerial Decree 98/37/EC.

In this case, contact the Technical Service to identify the required piece.

If the required pieces are not in any position or they cannot be identified, contact the Technical Service, specifying the type of machine, its serial number and year of construction.

This information is indicated on the machine identification plate.

If the various components must be stored before being taken to the dump, make sure to keep them in a safe place protected from atmospheric agents in order to prevent them from contaminating the ground and the water table.

9.2 D I S P O S I N G O F E L E C T R O N I C S

COMPONENTS

11. Attached

documentation

Community directive 2002/96/EC, assimilated in Italy with legislative decree n° 151 of 25th July 2005, requires electrical and electronic equipment manufacturers and users to comply with a number of obligations concerning the collection, treatment, recovery and disposal of this waste.

If not supplied, this documentation is included in the Technical File of the machine, archived by the Manufacturer.

In this case, contact the Technical Service for detailed information concerning the machine.

Please scrupulously comply with these waste disposal regulations.

Remember that abusive dumping of this waste leads to the application of the administrative penalties established by current law.

Disposal – Spare parts – Attached documents