Fondital antea ctn 24 инструкция

• Page 1
  IST 03 C 469 — 01 ANTEA CONDENSING Gas fired wall-mounted condensing boiler Antea 24kW & 28kW Range INSTALLATION, USE & MAINTENANCE MANUAL MADE IN ITALY…

• Page 2: General Information

  Natural Gas Fondital Antea KC 24KW Combi SEDBUK SAP 2009 88.1% G.C.N° 47 309 06 Fondital Antea KC 24KW Combi SEDBUK SAP 2009 89.1% G.C.N° 47 309 07 Benchmark Benchmark places responsibilities on both manufacturers and installers. The purpose is to ensure that customers are provided with the correct equipment for their needs, that it is installed, commissioned and serviced in accordance with the manufacturer’s instructions by competent persons and that it meets the requirements of the appropriate Building…

• Page 3: Precautions

  Dear Customer, Thank You for choosing and buying a High quality Fondital Product. <Please read these instructions carefully in order to properly install, operate, and maintain the equipment. The Manufacturer recommends that Customers contact competent and qualified personnel only for maintenance and repair operations. All repair and maintenance should be carried out by a Gas Safe registered company/engineer with the relevant qualifications for this appliance.

• Page 4: General Information For The Installer, Maintenance Technician And Users

  The commissioning of the boiler and any subsequent works carried out on the appliance must be effected by an appropriately qualified technician or an approved Fondital Helpline Service Centre technician. Damage and/or injury caused by incorrect installation or use, or non-observance of the manufacturer’s instructions shall relieve the manufacturer from any and all contractual and extra-contractual liability.

• Page 5: Product Conformity

  The warnings contained in this chapter have been written for the appliance user, the installer and the service engineer. 1.2. Product conformity FONDITAL S.p.a. declare that all its products are manufactured to a high specification and in compliance with the relevant standards. All FONDITAL boilers are CE certified and possess technical and functional characteristics that comply with the following standards: UNI EN 297 for GAS-FIRED CENTRAL HEATING BOILERS TYPE B OF NOMINAL HEAT INPUT ≤ 70 kW EN 483 for GAS-FIRED CENTRAL HEATING BOILERS TYPE C OF NOMINAL HEAT INPUT ≤ 70 kW…

• Page 6: Quick Guide Operating Instructions

  8. Set the desired temperature on the (optional) room thermostat in the building. The boiler is now ready to operate. If the boiler shuts down, press boiler reset button (4 in fig. 1). If the boiler does not restart, contact contact the Fondital Helpline UK.

• Page 7: Table Of Contents

  CONTENTS General information …………………………………………..2 Precautions …………………………………………….3 General information for the installer, maintenance technician and users ………………..4 1.1. General warnings …………………………………………..4 1.2. Product conformity …………………………………………5 Quick guide operating instructions ……………………………………..6 Instructions for the user ……………………………….9 2.1. Control panel …………………………………………….9 2.2. LCD …………………………………………….

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  7.4. Reassemble the boiler ………………………………………… 46 Component replacement ………………………………47 8.1. Electrode …………………………………………….47 8.2. Gas injectors …………………………………………..48 8.3. Fan ………………………………………………48 8.4. Flue temperature probe ……………………………………….48 8.5. Gas valve …………………………………………….48 8.6. Fuse ………………………………………………48 8.7. Electronic board ………………………………………….. 48 8.8.

• Page 9: Instructions For The User

  INSTRUCTIONS fOR THE USER Fondital is a licensed member of the Benchmark Scheme which aims to improve the standards of installation and commissioning of domestic heating and hot water systems in the UK and to encourage regular servicing to optimise safety, efficiency and performance.

• Page 10: Lcd

  8. Time clock The time clock is for central heating control only. The clock is provided with a selector switch with three positions: Position “I” CONSTANT: in this position, the clock circuit is always closed (switch on), therefore the boiler will constantly on and will only shut off upon the request of the room thermostat (if installed) or the heating thermostat;…

• Page 11: Interpreting Boiler Status From Lcd Display Indications

  2.3. Interpreting BOILER STATUS from LCD DISPLAY INDICATIONS Normal operation Boiler in STANDBY mode Boiler in SUMMER mode No function active The flow water temperature is displayed Boiler in WINTER mode No function active The flow water temperature is displayed Boiler in CENTRAL HEATING ONLY mode No function active The flow water temperature is displayed…

• Page 12: Boiler Operation

  Shutdown due to CH low water level Shutdown due to CH low water level Return probe fault Remote control (optional) connection failure Fan failure Max. number of resume attempts from remote exceeded Table 2 — BOILER STATUS — LCD DISPLAY INDICATIONS in the event of malfunction 2.4.

• Page 13: Freeze Protection Function

  WARNING A flow restrictor is installed within the boiler, which limits domestic hot water output flow rate. This limit is: 13 litres per minute (for model KC 24) and 14 litres per minute (for model KC 28). Domestic hot water temperature supplied depends on the DHW temperature setting and on the quantity requested by the user. The temperature of the water mains supply temperature is also a determining factor.

• Page 14: Boiler Shutdown

  If you do not, when the pressure increases, the safety valve may activate and discharge water. b) the pressure gauge (7, fig. 1) shows a pressure of 1-1.3 bar Should the boiler shut down again, contact the fondital helpline UK 01329 828555 or a Gas Safe registered engineer with appropriate compe- tence for service.

• Page 15: Shutdown Due To Fan Malfunction

  — E15 for the return probe. In this case the boiler does not work. Should the boiler not re-start and still remain in the above status, contact the Fondital helpline UK or CORGI registered engineer with appropri- ate competence for service.

• Page 16: Maintenance

  By law, only qualified personnel are allowed to service the boiler. The Manufacturer recommends that Customers contact the fondital Helpline UK service centre for maintenance and repairs. For boiler breakdowns and advice on repair carried out by a Gas Safe Technician, refer to section 6 – Maintenance.

• Page 17: Technical Features And Dimensions

  TECHNICAL fEATURES AND DIMENSIONS 3.1. Technical features The boiler is equipped with a fully pre-mixed gas burner. The following model is available: — KC: condensing boiler with sealed chamber and forced draught, supplying CH water and for instant DHW production; This version is available with two power ratings: — KC 24: with heat input of 24.9 kW…

• Page 18: Dimensions

  3.2. Dimensions 152,5 top view bottom view Gas inlet (1/2”) CH return (3/4”) CH flow (3/4”) Condensate drain DHW outlet (1/2”) 3-bar safety valve drain cock Cold water inlet (1/2”) Dimensions for connection to base hydraulic kit (option) fig. 4…

• Page 19: Boiler Layout

  3.3. Boiler layout Condensate trap Modulating gas valve Safety thermostat CH temperature probe Modulating fan CH temperature probe Main condensing heat exchanger Ignition electrode Air purging device Combustion air intake system Flue gas discharge system Flue gas analysis ports Flue gas thermostat on flue gas duct Flue gas thermostat on heat exchanger Flame sensing electrode Expansion vessel…

• Page 20: Table 5 — General Specifications, Model Kc

  KC MODEL Equipment category II2H3P II2H3P Minimum CH system pressure Maximum CH system pressure DHW min. pressure DHW max. pressure DHW specific flow rate (Δt 30 K) EN 625 l/min 13.5 15.0 Electric power supply – voltage / frequency V — Hz 230 — 50 230 — 50 Power mains supply fuse…

• Page 21: Instructions For Installation

  INSTRUCTIONS fOR INSTALLATION 4.1. Installation standards This is an II2H3P category boiler and must be installed in compliance with laws and standards enforced in the country of installation, which are herein considered as entirely transcribed. 4.2. Reference standard In UK, the installation must be carried out by a Gas Safe Registered Installer. To check for authorised qualified engineers please contact Gas Safe register 0800 408 5500 .

• Page 22: System Details

  4.3. System details 4.3.1. Central heating circuit The boiler is designed for use in a sealed central heating system in accordance with the requirements of BS 5449 and BS 6798. The system should be designed to operate with flow temperatures of up to 78 °C. When designing the system, the pump head, expansion vessel size, mean radiator temperature, ect.

• Page 23: Positioning The Boiler

  4.4.2. Positioning the boiler 25 cm Each boiler is supplied with a paper template (fig. 8), within its packaging, allow- ing arrangement of CH pipe system, DHW pipe system, gas supply pipe system and air intake/flue gas discharge system before actually installing the boiler.

• Page 24: Boiler Room Ventilation

  4.4.3. Boiler room ventilation The boiler has sealed combustion chamber. Combustion air is not drawn from boiler room or area surrounding the boiler therefore specific recommendations for ventilation in the area of the appliance is not required. It is mandatory to install the boiler in an adequate room following laws and standards applicable in the country of installation, which are considered as fully transcribed in this manual.

• Page 25: Installation (Authorised Personnel Only)

  Accessories and spare parts for installation and service procedures are to be supplied by the Manufacturer. Under no circumstances should parts that are not type tested and approved by the manufacturer be used for service or repair of fondital appliances. 4.5.1.

• Page 26: Hydraulic Connection

  To prevent the main exchanger pipes from getting clogged with any material accumulated in the system it is necessary to install a filter which can be inspected (Y-shaped type) with Ø 0.4mm-mesh span, on the heating return pipe, before the boiler. When connecting the boiler to gas supply network, install an appropriately sized and made gasket (fig.

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  Termination to a External termination via purpose made soak-away internal discharge branch Boiler Boiler e.g. sink waste — downstream 500 mm min Pipe must terminate above water level but below surrounding dish Holes in the soak-away surface must face away from the building Termination to a Termination to a drain or gully…

• Page 28: Air Intake And Flue Gas Discharge System

  Should the boiler repeatedly shut down, it is necessary to have air/flue gas system ducts inspected, as they might be obstructed or inadequate to flue gas discharge into the atmosphere. for the air intake/flue gas discharge systems, only specific, fondital approved, condensate acid-resistant pipes and systems must be used, suitable for condensing boilers.

• Page 29: Configuration Of Air Intake And Flue Gas Discharge Ducts

  4.6. Configuration of air intake and flue gas discharge ducts Type B23 Boiler intended for connection to an existing flue system external to the boiler room. Combustion air is taken directly from the boiler room itself while flue gas is conveyed to the outside. The boiler does not require any cowl while it must be equipped with a fan mounted before the combustion chamber/heat exchanger.

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  Type C33 KC 24 Minimum permissible length of vertical coaxial pipes is 1 meter, not including the first elbow connected to the boiler. Maximum permissible length of Ø 100/60 mm vertical coaxial pipes is 10 meters not including the first elbow connected to the boiler. Maximum permissible length of Ø…

• Page 31: Ø 80 Mm Air Intake And Flue Gas Discharge Via Split Ducts

  4.6.2. Ø 80 mm air intake/flue gas discharge via split ducts The information given is with reference to air intake/flue gas discharge ducts made from smooth, rigid pipes approved and supplied by the manufacturer. Installation types C43 — C53 — C83 KC 24 Minimum permissible length of air intake duct is 1 meter.

• Page 32: Connection To Electrical Mains

  4.7. Connection to electrical mains The boiler is supplied with a three-core power cable, already connected to the electronic board and it is provided with a safety clamp. The boiler is to be connected to a 230V-50Hz electrical power supply. When connecting the boiler to power mains, follow correct phase / neutral polarity sequence.

• Page 33: Installation Of The (Optional) External Probe And «Weather Compensation» Operation

  default values for default values for default values for default values for Configurable Parameter TSP0 = 1 TSP0 = 2 TSP0 = 3 TSP0 = 4 value range KC 24 Natural gas KC 28 Natural gas KC 24 Propane KC 28 Propane TSP0 0 — 5 Boiler type and default data chart…

• Page 34: Setting Parameters

  4.11 Setting parameters Configurable Parameter factory set Notes value range 1 = 24 kW natural gas; 2 = 28 kW natural gas; 0 to 4 Boiler output selection 3 = 24 kW propane; 4 = 28 kW propane 1 to 3 1= combi boiler with plate heat exchanger for DHW Boiler type selection Value P5 ÷…

• Page 35: Table 9 — Configurable Limits For Parameters And Default Values

  Display of max calculated flow temperature (with thermoregulation only) Display of flow temperature setpoint for zone 2 Display of current flow temperature for zone 2 Display of flow temperature setpoint for zone 3 Display of current flow temperature for zone 3 Display of flow temperature setpoint for zone 4 Display of current flow temperature for zone 4 Display of DHW plate heat exchanger temperature…

• Page 36: Filling The System

  4.12. filling the system Once all boiler connections have been completed, CH system can be filled. The procedure is to be cautiously carried out, following each step: — open the air purging valves on all radiators and verify the boiler automatic valve operation; — Gradually open the relevant filling loop connection, checking any automatic bleeding valves installed in the system properly work;…

• Page 37: Conversion To Other Gas Types And Burner Adjustment

  4.14. Conversion to other gas types and burner adjustment This boiler is built to run on the type of gas specified on the order, which is shown on the packaging and on the boiler rating plate. Any later conversion is to be exclusively carried out by qualified personnel, using using only manufacturer-approved accessories accessories and following the procedure and adjustment instructions for an accurate boiler setting-up.

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  LE QUOTE RIQUADRATE CON SONO DA CONSIDERARSI CRITICHE E SOGGETTE A Color STATO DISEGNO VERSIONE Materiale fig. 18b fig. 18a Salvo diversa indicazione tolleranze generali da Scala Peso Finitu ISO 2768 mK Disegnato il Disegnato e veri cato A termini di legge ci riserviamo la proprietà del presente disegno con divieto di riproduzione totale o parziale senza la nostra autorizzazione.
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  fig. 21…

• Page 40: Testing The Boiler

  TESTING THE BOILER 5.1. Preliminary checks Before testing the boiler, it is recommended to check the following: — the flue gas discharge duct and the relative terminal are installed in conformity with the instructions: with the boiler operating there must be no leakage of combustion by-products from any of the gaskets;…

• Page 41: Maintenance

  MAINTENANCE Any maintenance and repair work must only be carried out by qualified personnel. The manufacturer recommends Customers to contact the fondital Helpline UK for maintenance and repairs, they are best trained for that procedure. Appropriate boiler maintenance ensures efficient operation, environment preservation, and safety for people, animals and objects.

• Page 42: Checking Combustion Efficiency

  6.3. Checking combustion efficiency 6.3.1. flue cleaning function The boiler features a flue cleaning function which must be used to measure in situ combustion efficiency and to set the burner. To activate the flue cleaning function, press and hold the buttons “info” and “Reset” simultaneously for 3 seconds. The flow temperature and the symbol shown on the LCD.

• Page 43: Wiring Diagram

  6.4. Wiring diagram SEXT SBC 0CREMOTO04 P17 = 1 P17 = 0 P17 = 3 9: Fase NO 10: Fase NC 11: Neutro 2 3 4 5 6 7 8 9 10 11 9 10 11 9 10 11 1516 17 ELECTRIC PANEL QUADRO ELETTRICO 230Vac…

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  DK: water pressure switch VG: gas valve 0CREMOTO04 (PIN 3 and 4): OpenTherm fL/TM: flow switch/timer P: boiler pump remote control SS: DHW NTC probe 10K Ohm at 25 °C MDV: electric deviating valve SEXT (PIN 5 and 6): external NTC probe 10K E: ignition/flame detection electrode B=3435 Ohm at 25 °C B=3977…

• Page 45: Available Head

  6.5. Available head MODEL KC 24 V1 Pump speed I (min) 1000 1200 V2 Pump speed II flow rate [l/h] V3 Pump speed III (max) fig. 24 MODEL KC 28 1000 1200 1400 V1 Pump speed I (min) flow rate [l/h] flow rate [l/h] V2 Pump speed II V3 Pump speed III (max)

• Page 46: Routine Servicing

  ROUTINE SERVICING 7.1. Checks before servicing Before servicing the boiler, always check the following: • Check the entire flue system, including joints and the flue terminal. Be sure that all of the assembly is correct and there are no blockages •…

• Page 47: Component Replacement

  COMPONENT REPLACEMENT Note: any servicing activity must be carried out by qualified personnel only. Before replacing any boiler component, be sure the boiler is isolated from electric supply and the gas cock is closed. Always ensure that the boiler is cool. After replacing any gas carrying components, or opening any gas connections, always check for gas tightness.

• Page 48: Gas Injectors

  8.2. Gas injectors See 4.14 (Conversion to other gas types and burner adjustment) 8.3. fan (fig. 28) • Remove the burner/panel/fan assembly as described in 7.2 • Remove the mixer from the fan, unscrewing the three socket head capscrews with a 5 mm Allen key •…

• Page 49: Three-Way Valve Motor

  8.8. Three-way valve motor (fig. 30) • Access behind the front casing, as described in 7.2 • Remove the three-way valve motor by unplugging the electrical connection and removing the holding clip upwards • Remove the motor pulling it forwards •…

• Page 50: Pressure Relief Valve

  8.16. Pressure relief valve • Access behind the control panel as described in 7.2 and drain the boiler heating circuit • Disconnect the pressure relief valve outlet pipe • Extract the retaining clip and lift the valve out of the pump housing •…

• Page 51: Spare Part List

  SPARE PART LIST fig. 31…

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  fig. 32…
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  Item Code Description No. of pieces per pack 6INSETER00 Insert for thermostat with o-ring 6VALSFAU01 Automatic relief valve 6SONDNTC08 Bayonet NTC flue gas probe 6SCAMCON06 Heat exchanger condensing 24 kW 6SCAMCON08 Heat exchanger condensing 28 kW 6SIFRACO04 Compact condensate trap 6BRUCOND02 Condensing burner 24 kW 6BRUCOND03…

• Page 54: Table Of Fault Codes

  TABLE Of fAULT CODES BOILER STATUS MALfUNCTION PROBABLE CAUSE SOLUTION Check gas supply Gas supply failure Check gas supply cock or gas network safety valve intervention Burner does not ignite Gas valve is disconnected Reconnect it Gas valve is faulty Replace it PCB is faulty Replace it…

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  BOILER STATUS MALfUNCTION PROBABLE CAUSE SOLUTION Fault code E06 shown on LCD display. DHW probe is disconnected Reconnect it Normal operation is restored automatically when the faults DHW probe is not working causing the alarm state are rectified. DHW probe is faulty Replace it Fault code E15 shown on LCD display.
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  Affix your analyser print out here…
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  — www.fondital.it e mail: admin@fondital.co.uk The manufacturer reserves the right to implement any necessary and/or useful variation to products, without modifying fundamental characteristics. Uff. Pubblicità Fondital IST 03 C 469 — 01 Marzo 2012 (03/2012) Fondital UK helpline 01329 828555…

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