Specifications:2043/2043196-jet_4_125.pdf file (12 Mar 2023) |
Accompanying Data:
Sym Jet 4 125 Scooter PDF Manual (Updated: Sunday 12th of March 2023 10:58:50 PM)
Rating: 4.2 (rated by 96 users)
Compatible devices: Jet Euro X 50, GTS 250, Jet 50, MaxSym 600i ABS, JET 4 R 50 Series, Joyride 200 EFi, HD200, Jet4 AD12W1-6; Jet4 AD12W1-6C.
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Text Version of Manual
(Ocr-Read Summary of Contents of some pages of the Sym Jet 4 125 Document (Main Content), UPD: 12 March 2023)
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22, 10. A.C. GENERATOR/STARTING CLUTCH SYM 10-6 Check the starting driven gear for wear or damage. Measure the ID of the starting driven gear. Service Limit: ID: 32.06 mm or less Check the starting reduction gear and shaft for wear or damage. Measure the ID of …
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42, Sym Jet 4 125 12. BODY COVER SYM 12-10 Remove the front cover and front under cover. Remove the 2 mounting screws between the floor panel and the front inner box. Remove the floor panel. Installation Install the floor panel according to the reverse procedure of removal. …
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112, SYM 3. LUBRICATION SYSTEM 3-5 Oil Pump Inspection Check the clearance between oil pump body and outer rotor. Limit: below 0.12 mm Check clearance between inner and outer rotors. Limit: below 0.12 mm Check clearance between rotor si…
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30, SYM 11. CRANKCASE/CRANKSHAFT 11-5 CRANKSHAFT INSPECTION Measure left and right clearance of connecting rod big end. Service limit: Replace when it is more than 0.55 mm Measure the radical clearance of the big end at the vertical directions. Service limit : 0.0…
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38, 12. BODY COVER SYM 12-6 Remove the main switch cover. Remove the front cover and front under cover. Remove the 2 screws between the inner box and the floor panel. Remove the front inner box Installation Install the inn…
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167, SYM 8. V-BELT DRIVING SYSTEM/KICK STARTER ARM 8-13 Installation of clutch/driven pulley Install new oil seal and O-ring onto sliding pulley. Apply with specified grease to lubricate the inside of sliding pulley. Install sliding pulley onto driven pulley. Install guide pin and guide…
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31, Sym Jet 4 125 11. CRANKCASE/CRANKSHAFT SYM 11 — 6 ASSEMBLY OF CRANKCASE Install cam chain into the chain hole of the left crankcase, and then split out the cam chain. Caution Install crankshaft into the left crankcase and then install two dowel pins and new…
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137, Sym Jet 4 125 6. CYLINDER HEAD/VALVE SYM 6-4 CAMSHAFT REMOVAL Remove the shroud of the engine. Remove the crankcase blow-by system hose from the cylinder head. Remove the cylinder head cover 4 bolts and then remove the cylinder head cover. Loosen the screw of camshaft chain…
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Operating Impressions, Questions and Answers:
SYM 1. GENERAL INFORMATION/TROUBLE DIAGNOSIS
1—1
SYMBOLS AND MARKS ………………. 1—1
GENERAL SAFETY……………………… 1—2
SERVICE PRECAUTIONS ……………. 1—3
SPECIFICATIONS……………………….. 1—9
TORQUE VALUES (ENGINE)…………..1—10
TORQUE VALUES (FRAME) ……………1—11
TROUBLES DIAGNOSIS …………………1—12
LUBRICATION POINTS …………………..1—16
SYMBOLS AND MARKS
Symbols and marks are used in this manual to indicate what and where the special service are
needed, in case supplemental information is procedures needed for these symbols and marks,
explanations will be added to the text instead of using the symbols or marks.
Warning
Means that serious injury or even death may result if procedures are not
followed.
Caution
Means that equipment damages may result if procedures are not followed.
Engine oil
Limits to use SAE 10W—30 API SH/CD class oil. Warranty will not cover the
damage that caused by not apply with the limited engine oil.
Gear oil
Limits to use SAE 85W—140 class oil. Warranty will not cover the damage
that caused by not apply with the limited gear oil.
Grease
King Mate G—3 is recommended.
Locking sealant
Apply sealant, medium strength sealant should be used unless otherwise
specified.
Oil seal
Apply with lubricant.
Renew
Replace with a new part before installation.
Brake fluid
Use recommended brake fluid DOT3 or WELLRUN brake fluid.
Special tools
Special service tools.
Correct
Meaning correct installation.
Wrong
Meaning wrong installation.
Indication
Indication of components.
Directions
Indicates position and operation directions.
Components assembly directions each other.
Indicates where the bolt installation direction, — means that bolt cross
through the component (invisibility).
1
1. CONTENTS
1. Contents ……………….…………..………………….………..…………………….…..………………. 1
2. Control location ……………….…………..………………….………..…………………….…..…….. 3
3. Before riding ……………….…………..………………….………..…………………….…..…………. 4
4. Safe riding .………….………………..…………….…………..………………….………..…………… 4
5. Driving ..…………………….…..…………………………..….………………………..……….……….. 5
6. Use genuine spare parts ……………….…………..………………….………..……………………. 5
7. Use of each component ..……….………………..…………….……………..……………….…….. 6
Gauges ….………………………..…….……………………..……….………………..…………….…. 6
Operation of ignition switch .…………………….……..……………………….....….…………….. 7
Operation of steering handle lock switch ……………….…………..………………….………... 7
Operation of seat open switch ………………….………..…………………….……..…………….. 7
Use of buttons ….…………………….….….………………………..…….…………………..………. 7
Storage box ….…….…………………..………….……………..……………….…………..……………. 9
Safety helmet hook….…………………….….….………………………..…….…………………..…. 10
Fuel tank cap ….………………….……..……………………….....….……………………..……….. 10
Brake ….……………….………..…………………….…..…………………………..…….……………. 10
8. Important points and cautions for starting engine ………….………………..…………….… 11
9. The best way to drive off .…………….……………..……………….………..……………………. 12
The control of throttle valve handle ….……………….………..…………………….…..……… 12
Parking method .….………………………..…….…………………..………….………………..….. 12
10.Inspection and maintenance before riding …………….……………..……………….………… 13
Routine inspection .…………………………..….………………………..…….………………….... 13
Engine oil inspection and change …………………….……..……………………….….….……. 13
Fuel inspection …..……….……………..……………….…………..………………….………..……. 14
Transmission oil inspection and change ……….…………………..………….………………... 14
Inspection and adjustment of brake free play …….……………………..……….…………… 15
Disc brake inspection (depending on models) ….………….……………..……………….…. 16
Throttle valve handle clearance adjustment .…….……………………..……….…………….. 17
Inspection and maintenance of battery …………………………..…….……………………..… 17
Tire inspection ..…………………….…..…………………………..…….……………………..……. 18
Steering handle front shock absorbers inspection .………….………………..……………... 18
Checking and changing fuses ..……………….………..…………………….……..……………. 19
Checking the turn signal lights and horn ..……………….………..…………………….…….. 19
Checking the front and rear lights ….……….………………..…………….…………..……….. 19
Checking the brake light …………………………..…….……………………..……….………….. 19
1. CONTENTS
1. Contents ………………………………………………………………………………………………………… 1
2. Control location ……………………………………………………………………………………………….. 3
3. Before riding …………………………………………………………………………………………………… 4
4. Safe riding ……………………………………………………………………………………………………… 4
5. Driving …………………………………………………………………………………………………………… 5
6. Use genuine spare parts ………………………………………………………………………………….. 5
7. Use of each component ……………………………………………………………………………………. 6
Gauges ………………………………………………………………………………………………………….. 6
Operation of ignition switch ………………………………………………………………………………. 7
Operation of steering handle lock switch …………………………………………………………….. 7
Operation of seat open switch …………………………………………………………………………… 7
Use of buttons …………………………………………………………………………………………………
Storage box………………………………………………………………………………………………………. 9
Safety helmet hook…………………………………………………………………………………………… 10
Fuel tank cap………………………………………………………………………………………………….. 10
Brake…………………………………………………………………………………………………………….. 10
8. Important points and cautions for starting engine ……………………………………………….. 11
9. The best way to drive off …………………………………………………………………………………. 12
The control of throttle valve handle …………………………………………………………………… 12
Parking method …………………………………………………………………………………………….. 12
10.Inspection and maintenance before riding …………………………………………………………. 13
Routine inspection …………………………………………………………………………………………. 13
Engine oil inspection and change …………………………………………………………………….. 13
Fuel inspection……………………………………………………………………………………………….. 14
Transmission oil inspection and change …………………………………………………………….. 14
Inspection and adjustment of brake free play …………………………………………………….. 15
Disc brake inspection (depending on models) ……………………………………………………. 16
Throttle valve handle clearance adjustment ………………………………………………………. 17
Inspection and maintenance of battery ……………………………………………………………… 17
Tire inspection ………………………………………………………………………………………………. 18
Steering handle front shock absorbers inspection ………………………………………………. 18
Checking and changing fuses …………………………………………………………………………. 19
Checking the turn signal lights and horn …………………………………………………………… 19
Checking the front and rear lights …………………………………………………………………….. 19
Checking the brake light …………………………………………………………………………………. 19