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Contents
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Table of Contents
-
Bookmarks
Quick Links
Open front screen
Service Manual
Side Engine Loadalls
Section 1 — General Information
Section 2 — Care and Safety
Section 3 — Routine Maintenance
Section B — Body and Framework
Section C — Electrics
Section E — Hydraulics
Section F — Transmission
Section G — Brakes
Section H — Steering
Section K — Engine
Section M — Electronic Data Systems
Publication No.
9803/3750-05
World Class
Customer Support
Copyright © 2004 JCB SERVICE. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any other means,
electronic, mechanical, photocopying or otherwise, without prior permission from JCB SERVICE.
Issued by JCB Technical Publications, JCB Aftermarket Training, Woodseat, Rocester, Staffordshire, ST14 5BW, England. Tel +44 1889 591300 Fax +44 1889 591400
Chapters
Summary of Contents for jcb 540-170
This manual contains topics that relate to some or all JCB
Loadall machines in the 5A group. There are several machine
model codes in the family.
Machine variants: There are different machine variants within the same model name. This happens because of market
requirements, or when the machine specification changes after a period of time. Information relating specifically to
different variants of the same model is given in the applications tables and in the Topics throughout the manual where
applicable.
Use the applications tables to see which topics relate to which machine models and variants.
Important: The machine model names are NOT referred to in the topics. You must refer to the applications tables for the
applicable machine models.
K Tables ( T 1-1-2)
K Section 1 — General Information ( T 1-1-2)
K Section 2 — Care and Safety ( T 1-1-3)
K Section 3 — Routine Maintenance ( T 1-1-4)
K Section B — Body and Framework ( T 1-1-5)
K Section C — Electrics ( T 1-1-6)
K Section E — Hydraulics ( T 1-1-7)
K Section F — Transmission ( T 1-1-8)
K Section G — Brakes ( T 1-1-9)
K Section H — Steering ( T 1-1-10)
K Section K — Engine ( T 1-1-11)
K Section M — Electronic Data Systems ( T 1-1-12)
1-1-1
Section 1-1 — General Information
Applications
Machine Group
5A
5A
5A
5A
5A
5A
9803/3750-05 (1-14-01)
Model Code
Model Name
F
540-170
G
550-140
L
540-140
M
550-170
N
535-125 Hi Viz
P
535-140 Hi Viz
1-1-1
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Contents
-
Table of Contents
-
Bookmarks
Quick Links
Open front screen
Service Manual
Side Engine Loadalls
Section 1 — General Information
Section 2 — Care and Safety
Section 3 — Routine Maintenance
Section B — Body and Framework
Section C — Electrics
Section E — Hydraulics
Section F — Transmission
Section G — Brakes
Section H — Steering
Section K — Engine
Section M — Electronic Data Systems
Publication No.
9803/3750-05
World Class
Customer Support
Copyright © 2004 JCB SERVICE. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any other means,
electronic, mechanical, photocopying or otherwise, without prior permission from JCB SERVICE.
Issued by JCB Technical Publications, JCB Aftermarket Training, Woodseat, Rocester, Staffordshire, ST14 5BW, England. Tel +44 1889 591300 Fax +44 1889 591400
Chapters
Summary of Contents for jcb 540-170
Specifications:
|
Accompanying Data:
jcb 540-170 Compact Loader PDF Service Manual (Updated: Monday 24th of October 2022 04:22:17 AM)
Rating: 4.9 (rated by 47 users)
Compatible devices: 300, 210 Series, 214e, ROBOT 150, 2CX, 5.5-21 ROTO, 407, 1T-2 High Tip.
Recommended Documentation:
jcb 540-170: Text of Service Manual
(Ocr-Read Version Summary of Contents, UPD: 24 October 2022)
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127, Section 3-1 — Routine Maintenance Introduction Health and Safety 3-1-4 3-1-4 9803/3750-05 (3-22-00) Warning Symbols The following warning symbols may be found on the battery. First Aid — Electrolyte Do the following if electrolyte: Gets into your eyes Immediately flush with water for 15 minutes, always get medical help. Is swallowed Do not induce vomiting. Drink large q…
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97, Section 2-1 — Care and Safety Safety Notices Safety Check List 2-1-12 2-1-12 9803/3750-05 (2-01-01) !MCAUTION It is illegal to pollute drains, sewers or the ground. Clean up all spilt fluids and/or lubricants. Used fluids and/or lubricants, filters and contaminated materials must be disposed of in accordance with local regulations. Use authorised waste disposal sites. INT-3-2-14…
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112, Section 2-2 — Care and Safety General Procedures Hydraulic Contamination 2-2-11 2-2-11 9803/3750-05 (2-02-01) Hydraulic Contamination TE-002_2 Hydraulic Fluid Quality Construction machinery uses a large volume of fluid in the hydraulic system for power transmission, equipment lubrication, rust prevention and sealing. According to a survey conducted by a pump manufacturer, seventy per …
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10, Section 1-1 — General Information Applications Tables 1-1-4 1-1-4 9803/3750-05 (1-14-01) Section 3 — Routine Maintenance Machine models Topic Ref Title Variant 540-170 5AF 550-140 5AG 540-140 5AL 550-170 5AM 535-125 HiViz 5AN 535-140 HiViz 5AP 3-1 Introduction All Machines 3-2 Service Schedules — Machines with SD and SF Engines Mechanical F.I. engines z zzzzz 3-3 Service Schedules — …
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92, Section 2-1 — Care and Safety Safety Notices Safety Check List 2-1-7 2-1-7 9803/3750-05 (2-01-01) Operating Safety !MWARNING Machine Condition A defective machine can injure you or others. Do not operate a machine which is defective or has missing parts. Make sure the maintenance procedures in this manual are completed before using the machine. INT-2-1-2_2 !MWARNING Machine …
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51, Section 1-5 — General Information Service Tools Tool Detail Reference 1-5-9 1-5-9 9803/3750-05 (1-06-00) Fig 21. 892/00905 LMI Test Box For testing load moment indicator system Fig 22. 993/85700 Battery Tester ProCarManuals.com
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132, Section 3-2 — Routine Maintenance Service Schedules — Machines with SD and SF Engines Pre-start Cold Checks, Service Points and Fluid Levels 3-2-5 3-2-5 9803/3750-05 (3-20-00) Lift/Displacement/Tilt/Steer Ram Pivot Pins — Grease Extension Ram Piston Rod Pivot Pin — Grease All Other Pivot Pins — Grease Fire Extinguisher (if fi…
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136, Section 3-3 — Routine Maintenance 3-3-1 3-3-1 9803/3750-05 (3-21-00) Service Schedules — Machines with SE Engines Related Topics Table 1. Related Topics in This Publication The table lists other topics in the manual that contain information related to this topic. Refer to the applicable topics to complete your procedures. Where applicable the text in this section contains cross references t…
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72, Section 1-7 — General Information Fuel Related Topics 1-7-2 1-7-2 9803/3750-05 (1-08-00) Related Topics Table 1. Related Topics in This Publication The table lists other topics in the manual that contain information related to this topic. Refer to the applicable topics to complete your procedures. Where applicable the text in this section contains cross references to this page to help you find …
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45, Section 1-5 — General Information Service Tools Numerical List 1-5-3 1-5-3 9803/3750-05 (1-06-00) 892/00822 Splined Bolt Socket K Fig 58. ( T 1-5-21) 892/00842 Glass Lifter K Fig 3. ( T 1-5-6) 892/00843 Folding Stand for Holding Glass K Fig 4. ( T 1-5-6) 892/00844 Long Knife K Fig 17. ( T 1-5-8) 892/00845 Cartridge Gun K Fig 5. ( T 1-5-6) 892/00846 Glass Extractor (Ha…
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38, Section 1-4 — General Information Torque Settings Hydraulic Connections 1-4-6 1-4-6 9803/3750-05 (1-05-00) Hydraulic Connections T11-003 ‘O’ Ring Face Seal System Adaptors Screwed into Valve Blocks Adaptor screwed into valve blocks, seal onto an ‘O’ ring which is compressed into a 45° seat machined into the face of the tapped port. Table 8. Torque S…
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17, Section 1-1 — General Information Applications Tables 1-1-11 1-1-11 9803/3750-05 (1-14-01) Section K — Engine Machine models Topic Ref Title Variant 540-170 5AF 550-140 5AG 540-140 5AL 550-170 5AM 535-125 HiViz 5AN 535-140 HiViz 5AP K1 Stop and Start SYSTEM (Mechanical F.I. Engines) zzzzzz K2 Stop and Start SYSTEM (Electronic F.I. Engines) zzzz K3 Cold Start Heater SYSTEM Me…
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95, Section 2-1 — Care and Safety Safety Notices Safety Check List 2-1-10 2-1-10 9803/3750-05 (2-01-01) !MWARNING Scaffolding Overloaded scaffolding can collapse. Never load scaffolding beyond the regulation capacity. 5-1-4-6 !MCAUTION Overhead Clearance A raised boom can strike overhead objects. Always check for overhead clearance before raising the boom. 5-1-5-1 !MWARNING B…
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96, Section 2-1 — Care and Safety Safety Notices Safety Check List 2-1-11 2-1-11 9803/3750-05 (2-01-01) Maintenance Safety !MWARNING Communications Bad communications can cause accidents. If two or more people are working on the machine, make sure each is aware of what the others are doing. Before starting the engine make sure the others are clear of the danger areas; examples of danger area…
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3, Copyright © 2004 JCB SERVICE. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any other means, electronic, mechanical, photocopying or otherwise, without prior permission from JCB SERVICE. World Class Customer Support 9803/3750-05 Publication No. Issued by JCB Technical Publications, JCB Aft…
jcb 540-170: Recommended Instructions
51104T, WD-1436, 1997 Camaro, Style 393
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© 2011 Alamo Group Inc.$0.002409Published 01/11 Part No. F-3644COPERATOR’S MANUAL RHINO® 1020 S. Sangamon Ave.Gibson City, IL 60936800-446-5158Email: [email protected] Operator’s Manual is an integral part of the safe operation of this machine and mustbe maintained with the unit at all times. READ, UNDERSTAND, and FOLLOW the Safetyand Operation Ins …
RHINO 2409 106
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© 2011 Alamo Group Inc.$0.002409TLPublished 01/11 Part No. F-4203COPERATOR’S MANUAL RHINO® 1020 S. Sangamon Ave.Gibson City, IL 60936800-446-5158Email: [email protected] Operator’s Manual is an integral part of the safe operation of this machine and mustbe maintained with the unit at all times. READ, UNDERSTAND, and FOLLOW the Safe …
2409TL 104
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Original Instructions (EN)TrailerDingo TX 413 Compact Utility LoaderModel No. 22999Form No. 3351-919Setup InstructionsNote: Determine left and right sides of the machine fromthe normal operating position.SetupInstall attachment holder to the base trailer by sliding thepost on the attachment holder into the pocket on the trailer(Fig. 1).123Figure 11. Base trailer2. Pocket3. License plat …
Dingo TX 413 4
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Printedin U.S.A.© 2017 CNH Industrial America LLC. All Rights Reserved. Case is a trademark registered in the United States and manyother countries, owned or licensed to CNH Industrial N.V.,its subsidiaries or affiliates.Part number 481945421st edition EnglishNovember 2017SERVICE MANUAL580N EPTier 4B (final)Tractor Loader BackhoePIN NHC740227 and above …
580N EP 61
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Woody Equipment Inc., 205 rue Commercial, Saint-Odilon-de-Cranbourne, Quebec, Canada G0S3A0T. (418) 464-2748 F. (418) 464-2746 Email: [email protected] <mailto:[email protected]> Website: www.equipementswoody.com <http://www.equipementswoody.com/> Facebook: Equipements WoodyWoody Log LoaderOperator’s Manual Models: 130 HD — 150 HD — 170 HD …
130 HD 31
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6902732 (2-06) Printed in U.S.A. © Bobcat Company 2006ServiceManualS/N 525011001 & AboveS/N 525111001 & AboveS/N 525211001 & AboveS/N 525311001 & AboveINCLUDES HIGH FLOWEQUIPPED WITHBOBCAT INTERLOCKCONTROL SYSTEM (BICS™) …
S185 933
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© 2011 Alamo Group Inc.$0.002387Published 01/11 Part No. 50069202OPERATOR’S MANUAL BUSH HOG® 2501 Griffin Ave.Selma, AL 36703334-874-2700www.bushhog.comLOADERThis Operator’s Manual is an integral part of the safe operation of this machine and mustbe maintained with the unit at all times. READ, UNDERSTAND, and FOLLOW the Safetyand Operation Instruc …
2387 104
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1350 S/N’s 4170017 – Current ________________________________________________ MINI SKID LOADER MODEL 1350 PRO-SERIES ________________________________________________ OPERATOR’S MANUAL ________________________________________________ RAMROD Equipment (A Division of Leon’s Mfg. Company Inc.) Canada P.O. Box 5002 135 York Road East Y …
TASKMASTER 1350 PRO Series 37
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TANDBERG DATA StorageLoaderTMINSTALLATION AND USER MANUAL TANDBERG DATA ASA P.O. Box 134 Kjelsås N-0411 OSLO, NORWAY Phone + 47 22 18 90 90 Telefax + 47 22 18 95 50 © Tandberg Data ASA Part No. 433061-02June 2005 …
StorageLoader 83
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Table of Contents for jcb 540-170:
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Section 2-1 — Care and Safety Safety Notices Important Information 2-1-2 2-1-2 9803/3750-05 (2-01-01) Important Information T1-042 The Operator Manual !MWARNING You and others can be killed or seriously injured if you operate or maintain the machine without first studying the Operator Manual. You must understand and follow the instructions in the Operator Manual. If you do not understand anything, ask your employer or JCB dealer to explain
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Section 3-3 — Routine Maintenance Service Schedules — Machines with SE Engines Introduction 3-3-8 3-3-8 9803/3750-05 (3-21-00) Page left intentionally blank ProCarManuals.com
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Section 1-3 — General Information 1-3-1 1-3-1 9803/3750-05 (1-02-01) Machine Identification Introduction This topic contains information about a machine identification. On the machine and on the machine devices there are identification data plates. K Related Topics ( T 1-3-2) K Machine Identification Plate ( T 1-3-3) K Typical Product Identification Number (PIN) ( T 1-3-3) K Component Identification Plates ( T 1-3-5) K Typical Engine Identifi
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Section 2-2 — Care and Safety General Procedures Battery Charging System Precautions 2-2-15 2-2-15 9803/3750-05 (2-02-01) Battery Charging System Precautions Obey the procedures below to prevent damage to the alternator and battery. 1 Ensure that the battery negative terminal is connected to the earthing cable. 2 Never make or break connections to the battery or alternator, or any part of the charging circuit whilst the engine is
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Section 3-2 — Routine Maintenance Service Schedules — Machines with SD and SF Engines Pre-start Cold Checks, Service Points and Fluid Levels 3-2-5 3-2-5 9803/3750-05 (3-20-00) Lift/Displacement/Tilt/Steer Ram Pivot Pins — Grease Extension Ram Piston Rod Pivot Pin — Grease All Other Pivot Pins — Grease Fire Extinguisher (if fitted) — Check Wing Mirrors Condition and Security — Check ROPS/FOPS Structure — Check �
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Page No.Contents Section 1 — General Information 1-i 1-i Applications Introduction ………………………………………………………………………………… 1-1-1 Tables ……………………………………………………………………………………….. 1-1-2 Use Introduction ………………………………………………………………………………… 1-2-1 Scope ……………………………………………
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Section 3-2 — Routine Maintenance Service Schedules — Machines with SD and SF Engines Functional Test and Final Inspection 3-2-8 3-2-8 9803/3750-05 (3-20-00) Chassis Levelling (Sway) Cut-out (if fitted) (2) — Check BRAKES Foot Brake — Operation — Check Park Brake — Check/Adjust ELECTRICS Starter Motor (2) — Check Alternator — Output (
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Section 1-2 — General Information Use Hydraulic Schematic Codes 1-2-5 1-2-5 9803/3750-05 (1-01-00) Hydraulic Schematic Codes Colour Codes The following colour coding, used on illustrations to denote various conditions of oil pressure and flow, is standardised throughout JCB Service Publications. Red Full Pressure: Pressure generated from operation of a service. Depending on application this may be anything between neutral circuit pressure and LSRV operating pressure. Pink Pressure: Pressure that is above neutral circuit pr
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Section 3-2 — Routine Maintenance Service Schedules — Machines with SD and SF Engines Functional Test and Final Inspection 3-2-7 3-2-7 9803/3750-05 (3-20-00) Functional Test and Final Inspection Operation 10 50 100 (1) 500 1000 2000 6000 ENGINE Idle Speed (2) — Check and Adjust Torque Converter Stall Speed (2) — Check Max. No-Load Speed (2) — Check and Adjust Exhaust Smoke — Check Exhaust
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Section 1-5 — General Information Service Tools Slide Hammer Kit 1-5-26 1-5-26 9803/3750-05 (1-06-00) Page left intentionally blank ProCarManuals.com
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Section 1-5 — General Information Service Tools Tool Detail Reference 1-5-11 1-5-11 9803/3750-05 (1-06-00) Fig 25. 892/00349 Crimp Tool Fig 26. Splice 892/00351 Splice 0.5-1.5 mm (Red) 892/00352 Splice 1.5-2.5 mm (Blue) 892/00353 Splice 3.0-6.0 mm (Yellow) ProCarManuals.com
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Section 1-5 — General Information Service Tools Tool Detail Reference 1-5-15 1-5-15 9803/3750-05 (1-06-00) Fig 35. ‘T’ Adapters 892/00047 3/8 in. BSP (A) x 1/4 in. BSP (B) 892/00048 1/2 in. BSP (A) x 1/4 in. BSP (B) 892/00049 5/8 in. BSP (A) x 1/4 in. BSP (B) 816/50043 3/4 in. BSP (A) x 1/4 in. BSP (B) 892/00051 1 in. BSP (A) x 1/4 in. BSP (B) 816/50005 1/2 in. BSP (A) x 1/2 in. BSP (B) 816/60096 3/4 in. BSP (A) x 3/4 in. BSP (B) 816/00017 1 in. BSP
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Section 3-3 — Routine Maintenance Service Schedules — Machines with SE Engines Introduction 3-3-7 3-3-7 9803/3750-05 (3-21-00) BRAKES Foot Brake — Operation — Check Park Brake — Check/Adjust ELECTRICS Alternator — Output (2) — Check All Electrical Equipment Operation, (warning lights, beacon, alarms, horn, wipers etc.) — Check Load Moment Indicator (2) —
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LOADALL | CONSTRUCTION RANGE
GROSS POWER
55kW – 81kW
LIFT CAPACITY
3100kg – 4100kg
LIFT HEIGHT
7m – 20m
UNRIVALLED PRODUCTIVITY.
JCB Loadalls are designed to make the most efficient use of your time and money. That’s why you get unrivalled performance, versatility and visibility.
OPTIMUM PERFORMANCE
Class-leading JCB hydraulics ensure the most efficient lifting and loading for faster cycle times.
UNRIVALLED STRENGTH.
Our machines are built to be tough, using top quality components and innovative manufacturing processes. This ensures maximum service life.
OPTIMUM DURABILITY
Through rigorous testing and validation programs JCB construction Loadalls offer unrivalled strength for every job.
UNRIVALLED SAFETY & SECURITY.
JCB Loadalls have a comprehensive security package and a wealth of features designed to protect themselves, their operators and bystanders alike.
OPTIMUM VISIBILITY
A low boom profile and pivot point, plus side and rear-view mirrors provide all-round visibility.
UNRIVALLED COST OF OWNERSHIP.
We’ve designed these machines to give you maximum return on investment; with superb fuel efficiency, unrivalled resale value and low running costs.
OPTIMUM EFFICIENCY
Our latest 55kW (74hp) engine achieves Stage V emissions levels without the need for DEF injection.
UNRIVALLED MACHINE UPTIME.
JCB construction Loadalls have long service intervals with quick and easy maintenance when required, to keep you working.
OPTIMUM ACCESS
All daily checks, greasing and serviceable components can be easily accessed at ground level.
ADALL | CONSTRUCTION RANGE
SPECIFICATION.
| MODEL RANGE | 531-70/541-70/535-95/533-105/535-125 HIVIZ/540-140 HIVIZ/540-170/540-180 HIVIZ/540-200 |
| Lift height | 7m – 20m |
| Lift capacity | 3100kg – 4100kg |
| Engine power | 55kW (74hp) – 81kW (109hp) |
| Speed | 29kph – 33kph |
| Hydraulics | Gear pump |
| Fuel tank capacity | 146L |
STANDARD FEATURES.
- Patented Load Moment Indicator
- LiveLink with immobiliser control
- 3 Steer Modes
- New JCB DieselMAX Stage V compliant engine
- 4-speed powershift transmission
- Man platform option, EN280 compliant (540V140, 540V180)
- Full camera packages available
- Single lever joystick control option
UNRIVALLED PERFORMANCE
REQUEST A QUOTE
www.jcb.com
©2021 J C Bamford Excavators Ltd.
Documents / Resources
Publication No. 9803/3750-05. This manual contains topics that relate to some or all JCB Loadall machines in the 5A group. There are several machine model codes in the family.
Model Name:
- 540-170
- 550-140
- 540-140
- 550-170
- 535-125 Hi Viz
- 535-140 Hi Viz
Machine variants: There are different machine variants within the same model name. This happens because of market requirements, or when the machine specification changes after a period of time. Information relating specifically to different variants of the same model is given in the applications tables and in the Topics throughout the manual where applicable.
This publication is designed for the benefit of JCB Distributor Service Engineers who are receiving, or have
received, training by JCB Technical Training Department.
These personnel should have a sound knowledge of workshop practice, safety procedures, and general
techniques associated with the maintenance and repair of hydraulic earthmoving equipment. Finally, please remember above all else SAFETY MUST COME FIRST!
CONTENTS
- Section 1 – General Information
- Section 2 – Care and Safety
- Section 3 – Routine Maintenance
- Section B – Body and Framework
- Section C – Electrics
- Section E – Hydraulics
- Section F – Transmission
- Section G – Brakes
- Section H – Steering
- Section K – Engine
- Section M – Electronic Data Systems
Language: English
Format: PDF
Pages: 149
JCB 540, 550, 535 Side Engine Loadalls Service Manual
Table of Contents for jcb 540-170:
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Section 1-3 — General Information Machine Identification Component Identification Plates 1-3-6 1-3-6 9803/3750-05 (1-02-01) Transmission Identification Numbers The transmission components have a serial number stamped on a data plate A as shown. A710840-C1 Fig 3. Front Axle A710830-C1 Fig 4. Rear Axle 263370-C1 Fig 5. PS750 Powershift Transmission A401030-C2 Fig 6. PS760 Powershift Transmission ProCarManuals.com
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Section 1-5 — General Information Service Tools Tool Detail Reference 1-5-15 1-5-15 9803/3750-05 (1-06-00) Fig 35. ‘T’ Adapters 892/00047 3/8 in. BSP (A) x 1/4 in. BSP (B) 892/00048 1/2 in. BSP (A) x 1/4 in. BSP (B) 892/00049 5/8 in. BSP (A) x 1/4 in. BSP (B) 816/50043 3/4 in. BSP (A) x 1/4 in. BSP (B) 892/00051 1 in. BSP (A) x 1/4 in. BSP (B) 816/50005 1/2 in. BSP (A) x 1/2 in. BSP (B) 816/60096 3/4 in. BSP (A) x 3/4 in. BSP (B) 816/00017 1 in. BSP (A) x 1 in. BSP (B) Fig 36. Female Blanking Caps 892/00
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Page No.Contents Section 1 — General Information 1-i 1-i Applications Introduction ………………………………………………………………………………… 1-1-1 Tables ……………………………………………………………………………………….. 1-1-2 Use Introduction ………………………………………………………………………………… 1-2-1 Scope …………………………………………………………………………
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Section 3-1 — Routine Maintenance Introduction Health and Safety 3-1-4 3-1-4 9803/3750-05 (3-22-00) Warning Symbols The following warning symbols may be found on the battery. First Aid — Electrolyte Do the following if electrolyte: Gets into your eyes Immediately flush with water for 15 minutes, always get medical help. Is swallowed Do not induce vomiting. Drink large quantities of water or m
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Section 1-5 — General Information Service Tools Numerical List 1-5-2 1-5-2 9803/3750-05 (1-06-00) Numerical List Some tools are supplied as kits or sets. Cross references are given to tables showing the kit contents. Part Number: Description: Tool Detail Reference: — Bonded Washers — see tool detail reference for content K Fig 39. ( T 1-5-15) — Electrical Repair Kit — see tool detail
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Section 1-5 — General Information Service Tools Slide Hammer Kit 1-5-26 1-5-26 9803/3750-05 (1-06-00) Page left intentionally blank ProCarManuals.com
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Section 2-1 — Care and Safety Safety Notices Safety Check List 2-1-9 2-1-9 9803/3750-05 (2-01-01) !MWARNING Electrical Power Cables You could be electrocuted or badly burned if you get the machine or its attachments too close to electrical power cables. You are strongly advised to make sure that the safety arrangements on site comply with the local laws and regulations concerning work near electric power lines. Before you start using the mac
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Section 2-2 — Care and Safety General Procedures Quick Release Couplings 2-2-10 2-2-10 9803/3750-05 (2-02-01) Connecting Quick Release Couplings 1 Remove any residual hydraulic pressure trapped in the service line hose. 2 Wipe the two faces of the male and female couplings and make sure they are clean. 3 Make sure that ball 4-C in the female coupling is located in one of its slots. 4 Fit the male coupling into the female coupling; To ensure that the coupling is not accidentally released, rotate sleeve 4-E half a turn and mak
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Section 1-1 — General Information Applications Tables 1-1-12 1-1-12 9803/3750-05 (1-14-01) Section M — Electronic Data Systems Machine models Topic Ref Title Variant 540-170 5AF 550-140 5AG 540-140 5AL 550-170 5AM 535-125 HiViz 5AN 535-140 HiViz 5AP M1 CANbus SYSTEM zzzzzz M2 Loadall Monitoring SYSTEM zzzzzz M3 Fault Code SYSTEM zzzzzz M4 Servicemaster SYSTEM zzzzzz M5 Servicemaster Too
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Section 1-7 — General Information Fuel Acceptable and Unacceptable Fuels 1-7-5 1-7-5 9803/3750-05 (1-08-00) Fuel Types Note: The information that follows does not indicate types of fuel that are acceptable or unacceptable. K Acceptable and Unacceptable Fuels ( T 1-7-3). Any fuel purchased for operation of the JCB Dieselmax engine must be purchased from reputable oil producers/ outlets and stored in accordance with the manufacturers recommendations. K Effects of Fuel Contaminates ( T 1-7-8) 1 Diesel — mineral derived, hydrocarbon fuels to European s
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Section 0 — Service Manual 0-0 0-0 9803/3750-05 Notes: ProCarManuals.com
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Section 2-2 — Care and Safety General Procedures Venting Hydraulic Pressure 2-2-7 2-2-7 9803/3750-05 (2-02-01) Venting Hydraulic Pressure !MWARNING Hydraulic Pressure Hydraulic fluid at system pressure can injure you. Before disconnecting or connecting hydraulic hoses or couplings, vent the pressure trapped in the hoses in accordance with the instructions given in this publication. HYD-1-5 Important: This procedure is only to be used before disconnecting hydraulic hoses. Before removing other hydraulic components refer to the correct Removal procedure. 1 Par
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Section 3-2 — Routine Maintenance Service Schedules — Machines with SD and SF Engines Pre-start Cold Checks, Service Points and Fluid Levels 3-2-6 3-2-6 9803/3750-05 (3-20-00) (9) After a hub repair, the new oil should be run to operating temperature and changed again to remove any contamination which entered during the repair. Change the oil after a further 100 hours to remove any bedding-in wear. This is particularly important if new brake plates have been fitted. (10) The axles and driveshafts are factory greased with a h
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Section 1-1 — General Information Applications Tables 1-1-2 1-1-2 9803/3750-05 (1-14-01) Tables Section 1 — General Information Machine models Topic Ref Title Variant 540-170 5AF 550-140 5AG 540-140 5AL 550-170 5AM 535-125 HiViz 5AN 535-140 HiViz 5AP 1-2 Use All Machines 1-3 Machine Identification All Machines 1-4 Torque Settings All Machines 1-5 Service Tools All Machines 1-6 Service Consumables All Machines 1-7 Fuel All Machines
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НАГРУЗКА | КОНСТРУКЦИОННЫЙ АССОРТИМЕНТ
ВАЛОВАЯ МОЩНОСТЬ
55кВт — 81кВт
ПОДЪЕМНАЯ МОЩНОСТЬ
3100 кг — 4100 кг
ВЫСОТА ПОДЪЕМА
7m — 20m
НЕПРЕВЗОЙДЕННАЯ ПРОИЗВОДИТЕЛЬНОСТЬ.
Погрузчики JCB Loadall созданы для того, чтобы максимально эффективно использовать ваше время и деньги. Вот почему вы получаете непревзойденную производительность, универсальность и наглядность.
ОПТИМАЛЬНАЯ ПРОИЗВОДИТЕЛЬНОСТЬ
Лучшая в своем классе гидравлическая система JCB обеспечивает наиболее эффективный подъем и погрузку с сокращением продолжительности рабочих циклов.
НЕПРЕВЗОЙДЕННАЯ ПРОЧНОСТЬ.
Наши машины созданы, чтобы быть надежными, с использованием компонентов высшего качества и инновационных производственных процессов. Это обеспечивает максимальный срок службы.
ОПТИМАЛЬНАЯ ДОЛГОВЕЧНОСТЬ
Благодаря строгим программам тестирования и проверки конструкции JCB Loadall обеспечивают непревзойденную прочность для любой работы.
НЕПРЕВЗОЙДЕННАЯ БЕЗОПАСНОСТЬ.
JCB Loadalls имеет комплексный пакет безопасности и множество функций, предназначенных для защиты себя, своих операторов и окружающих.
ОПТИМАЛЬНАЯ ВИДИМОСТЬ
Профи с низкой стрелойfile и точка поворота, а также сбоку и сзади-view зеркала обеспечивают круговой обзор.
НЕПРЕВЗОЙДЕННАЯ СТОИМОСТЬ ВЛАДЕНИЯ.
Мы разработали эти машины, чтобы дать вам максимальную отдачу от инвестиций; с превосходной топливной экономичностью, непревзойденной стоимостью при перепродаже и низкими эксплуатационными расходами.
ОПТИМАЛЬНАЯ ЭФФЕКТИВНОСТЬ
Наш новейший двигатель мощностью 55 кВт (74 л.с.) достигает StagУровни выбросов e V без необходимости впрыска DEF.
НЕПРЕВЗОЙДЕННАЯ БЕЗОПАСНОСТЬ МАШИНЫ.
Конструкция JCB Loadalls имеет длительные интервалы обслуживания и быстрое и простое техническое обслуживание, когда это необходимо, чтобы вы продолжали работать.
ОПТИМАЛЬНЫЙ ДОСТУП
Все компоненты для ежедневных проверок, смазки и обслуживания легко доступны с уровня земли.
АДАЛЛ | КОНСТРУКЦИОННЫЙ АССОРТИМЕНТ
ТЕХНИЧЕСКИЕ ХАРАКТЕРИСТИКИ.
| МОДЕЛЬНЫЙ АССОРТИМЕНТ | 531-70/541-70/535-95/533-105/535-125 HIVIZ/540-140 HIVIZ/540-170/540-180 HIVIZ/540-200 |
| Высота подъема | 7m — 20m |
| Грузоподъемность | 3100 кг — 4100 кг |
| Мощность двигателя | 55 кВт (74 л.с.) – 81 кВт (109 л.с.) |
| Скорость | 29км/ч – 33км/ч |
| Гидравлика | Шестеренчатый насос |
| Емкость топливного бака | 146L |
СТАНДАРТНЫЕ ФУНКЦИИ.
- Запатентованный индикатор момента нагрузки
- LiveLink с управлением иммобилайзером
- 3 режима рулевого управления
- Новый JCB DieselMAX Stagдвигатель, совместимый с e V
- 4-ступенчатая коробка передач с переключением под нагрузкой
- Вариант платформы Man, соответствует стандарту EN280 (540V140, 540V180)
- Доступны полные пакеты камер
- Вариант управления однорычажным джойстиком
НЕПРЕВЗОЙДЕННАЯ ПРОИЗВОДИТЕЛЬНОСТЬ
ЗАПРОСИТЬ ЦЕНУ
www.jcb.com
© 2021 JC Bamford Excavators Ltd.
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