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- LWH0560ACG
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3828AR3735S —2—
S : Service Parts
O : Non Service Parts
LWH0560ACG
LOCATION NO.
No.
DESCRIPTION
PART No.
Q’TY
REMARKS
264110
268770
269310
266003
W48601
W0CZZ
235000
W1NFZ
W1NZZ
567502
554160
W1NHA
548100
550140
352100
552111
35211A
354210
W48602
359012
152380
130410
A – 1
POWER CORD ASSY
1
S
2
CLIP
1
S
3
LEAD WIRE ASSY
1
S
4
CONDUCTOR ASSY
1
S
5
THERMOSTAT ASSY
1
S
6
SWITCH, ROTARY
1
S
7
CLAMP, CAPACITOR
1
S
8
CAPACITOR
1
S
9
BOARD, CONTROL (INDOOR)
1
S
10
CONDUCTOR ASSY
1
S
B – 1
NUT, HEXAGON FLANGE
1
O
2
NUT
1
O
3
COVER, TERMINAL
1
O
4
OVERLOAD PROTECTOR SPRING
1
O
5
O.L.P
1
O
6
GASKET
1
O
7
COMPRESSOR
1
S
8
NUT HEXAGON (1)
3
O
9
BRACKET, WASHER
3
O
10
ISOLATOR, COMP
3
O
C – 1
TUBE EVAPORATOR
1
S
2
TUBE ASSY, CAPILLARY
1
S
3
TUBE ASSY, SUCTION INDOOR
1
S
4
TUBE, DISCHARGE
1
S
D – 1
EVAPORATOR ASSY
1
S
2
CLAMP, SPRING
2
S
3
FAN ASSY, BLOWER
1
S
4
AIR GUIDE
1
S
5
SCROLL
1
S
6
BASE ASSY, SINGLE
1
S
2H01580M
4H01254A
6877A20001A
6631AR3843K
2H01109H
2H00154H
4H00442N
6120AR2194H
4994AR2149A
2H01045E
4H00947A
4H01058A
3550U-L002D
4970U-L002A
6750U-L047A
4986U-L001B
5416A20001E
1NHA0801206
4810AR4155B
5040AR4195A
5210A30124A
5211AR3332N
5211AR6204E
5210A30001C
5421A20024A
3H02932B
5834AR1592A
5238AR1591A
3072AR1589A
3041AR6199J
—5—
2. DISASSEMBLY INSTRUCTIONS
2.1 MECHANICAL PARTS
2.1.1 FRONT GRILLE
1. Disconnect the unit from the power source.
2. Remove the two knobs by pulling them off.
Using a screwdriver, remove the screw that
secures the front grille to control board.
(See Figure 1)
3. Push the front grille up from the bottom.
Pull the top of the front grille away from the
cabinet as the top tabs lift out of their slots.
(See Figure 2)
4. Replace the grille by placing the tabs in the slots
and push the grille until it snaps into place.
2.1.2 CABINET
1. Disconnect the unit from the power source.
2. Remove the front grille. (Refer to Section 2.1.1)
3. Remove 6 screws that secure the cabinet to the
base pan. (See Figure 3)
4. Lift the cabinet from the unit.
5. Re-install by referring to the procedures above.
2.1.3 CONTROL BOARD
1. Disconnect the unit from the power source.
2. Remove the front grille. (Refer to Section 2.1.1)
3. Remove the cabinet. (Refer to Section 2.1.2)
4. Remove 2 screws that secure the control board to
base pan and orifice. (See Figure 4)
5. Pull the control board toward yourself.
6. Disconnect one housing terminal and 3 wires for
the fan motor and compressor. (See Figure 5)
7. Re-install components by referring to procedures
above. (Refer to wiring diagram on page 20 in this
manual or inside control board.)
Figure 1
Figure 2
Figure 3
Figure 4
Figure 5
NOTE : Controls, wires, and capacitor are now
accessible for servicing. Discharge the
capacitor before servicing.
Краткое содержание страницы № 1
WEBSITE http://biz.LGservice.com
E-MAIL http://www.LGEservice.com/techsup.html
Room Air Conditioner
SERVICE MANUAL
MODEL: LWJ0561ACG
LWJ0561ACP/AAG
CAUTION
— BEFORE SERVICING THE UNIT, READ THE «SAFETY
PRECAUTIONS» IN THIS MANUAL.
— ONLY FOR AUTHORIZED SERVICE PERSONNEL.
Краткое содержание страницы № 2
CONTENTS 1. PREFACE ……………………………………………………………………………………………………………………………….. 3 1.1 FEATURES ………………………………………………………………………………………………………………………………… 3 1.2 SPECIFICATIONS ………………………………………………………………………………………………………………………. 3 1.3 LOCATI
Краткое содержание страницы № 3
1. PREFACE This service manual provides various service information, including the mechanical and electrical parts, etc. This room air conditioner was manufactured and assembled under a strict quality control system. The refrigerant is charged at the factory. Be sure to read the safety precautions prior to servicing the unit. 1.1 FEATURES • DESIGNED FOR COOLING ONLY • POWERFUL AND INCREDIBLE COOLING • TOP-DOWN CHASSIS FOR THE SIMPLE INSTALLATION AND SERVICE • BUILT-IN ADJUSTABLE THERMOSTAT • WAS
Краткое содержание страницы № 4
L O O R C E L 1.3 LOCATIONS OF CONTROLS Off ( ) : Turns air conditioner off. 0 Operation Operation Off High Fan ( ) : High speed fan operation with- 0 High High out cooling. Fan Cool Low Fan ( ) : Low speed fan operation with- Low Low out cooling. Fan Cool High Cool ( ) : Cooling with high speed fan operation. Low Cool ( ) : Cooling with low speed fan operation. Thermostat Thermostat 5 This automatically controls the temperature of the 5 4 6 6 4 indoor air. Turn the knob so that the arrow points
Краткое содержание страницы № 5
2. DISASSEMBLY INSTRUCTIONS 2.1 MECHANICAL PARTS 2.1.1 FRONT GRILLE Figure 1 1. Disconnect the unit from the power source. 2. Remove the two knobs by pulling them off. Using a screwdriver, remove the screw that secures the front grille to control board. (See Figure 1) 3. Push the front grille up from the bottom. Pull the top of the front grille away from the cabinet as the top tabs lift out of their slots. (See Figure 2) Figure 2 4. Replace the grille by placing the tabs in the slots and push th
Краткое содержание страницы № 6
Figure 6 2.2 AIR HANDLING PARTS 2.2.1 AIR GUIDE UPPER 1. Disconnect the unit from the power source. 2. Remove the front grille. (Refer to Section 2.1.1) 3. Remove the cabinet. (Refer to Section 2.1.2) 4. Remove the control board. (Refer to Section 2.1.3) 5. Remove 2 screws that secure the brace to air guide upper and shroud. (See Figure 6) 6. Remove 2 screws that secure the air guide upper to air guide lower. (See Figure 6) 7. Lift air guide upper upward. 8. Re-install by referring to the proced
Краткое содержание страницы № 7
2.2.3 MOTOR Figure 10 1. Disconnect the unit from the power source. 2. Remove the front grille. (Refer to Section 2.1.1) 3. Remove the cabinet. (Refer to Section 2.1.2) 4. Remove the control board. (Refer to Section 2.1.3) 5. Remove the air guide upper. (Refer to Section 2.2.1) 6. Remove the compressor, turbo fan, fan and shroud. (Refer to Section 2.2.2) 7. Remove 2 screws that secure the motor to the motor. (See Figure 10) 8. Remove the motor. 9. Re-install by referring to the procedures above.
Краткое содержание страницы № 8
2.3.3 CAPACITOR 1. Remove the cabinet. (Refer to Section 2.1.2) Figure 15 2. Remove the control board. (Refer to Section 2.1.3) 3. Discharge the capacitor by placing a 20 KΩ resistor across the capacitor terminals. 4. Remove the screw which fastens the capacitor clamp. 5. Remove all the leads of capacitor terminals. 6. Re-install the components by referring to the removal procedure above. (See Figure 15) 2.3.4 THERMOSTAT 1. Remove the cabinet. (Refer to Section 2.1.2) 2. Remove the control board
Краткое содержание страницы № 9
wise. This will keep oil from foaming and being 2.4.2 EVAPORATOR drawn into the vacuum pump. 1. Remove the cabinet. (Refer to section 2.1.2) 2. Discharge the refrigerant by using a refrigerant 6-3. Operate the vacuum pump for 20 to 30 min- recovery system. utes, until 600 micron vacuum is obtained. 3. Remove the air guide upper. (Refer to Section Close valves A and B and observe vacuum 2.2.1) gauge for a few minutes. 4. After discharging the refrigerant completely, A rise in pressure would indic
Краткое содержание страницы № 10
Equipment needed: Vacuum pump, charging cylinder, manifold gauge, brazing equipment, pinch-off tool capable of making a vapor proof seal, leak detector, tubing cutter, hand tools to remove components and service valve. COMPOUND GAUGE MANIFOLD GAUGE B A CONDENSER SEE INSETS (HIGH PRESSURE SIDE) BELOW COMPRESSOR EVAPORATOR (LOW PRESSURE SIDE) CAPILLARY TUBE LO HI CHARGING CYLINDER A A B B EXTERNAL VACUUM PUMP C Figure 20A-Pulling Vacuum Figure 20B-Charging —10—
Краткое содержание страницы № 11
3. INSTALLATION This air conditioner is designed with a button- down chassis so that it can be installed simply in a window. 3-1. SELECT THE BEST LOCATION 1. To prevent vibration and noise, make sure the unit is installed securely and firmly. 2. Install the unit where the sunlight does not shine directly on the unit. 3. The outside of the cabinet must extend outward for FENCE AWNING at least 10″ and there should be no obstacles, such as a fence or wall, within 20″ from the back of COOLED AIR the
Краткое содержание страницы № 12
3.4 HOW TO INSTALL • WHEN USING GASKET A 1 2 2 RIGHT SIDE HORIZONTAL 3 G LINE C D E Figure 24 Figure 25 1. WINDOW (A — WIDTH,B-HEIGHT) 2. GASKET 3. WALL AB C D E F G 487mm 324mm 30mm 0~25mm OVER 240mm 5~10mm -5~5mm 3 3 1 15 3 3 3 3 (19 / ) (12 /)(1 / ) (0~1″) (9 /)( / ~ /)(- / ~ / ) 16″ 4″ 16″ 32″ 16″ 8″ 16″ 16″ 4. TROUBLE SHOOTING GUIDE 4.1 OUTSIDE DIMENSION (unit : mm) 370 472 —12— 312 F B
Краткое содержание страницы № 13
4.2 PIPING SYSTEM CONDENSER COILS FAN MOTOR CAPILLARY TUBE BLOWER EVAPORATOR COILS Following is a brief description of the important components and their function in what is called the refrigeration system. Reference should be made to Figure 26 to follow the refrigerating cycle and the flow of the refrigerant in the cooling cycle. ROOM AIR CONDITIONER CYCLE OF REFRIGERATION EVAPORATOR COILS CONDENSER COILS VAPOR INLET SUCTION LINE HOT COMPLETE LIQUID COOL LOW PRESSURE VAPOR DISCHARGED BOIL OFF
Краткое содержание страницы № 14
4.3 TROUBLESHOOTING GUIDE In general, possible trouble is classified in two kinds. The one is called Starting Failure which is caused from an electrical defect. The other is Ineffective Air Conditioning caused from a defect in the refrigeration circuit and improper application. Unit is running but cooling is ineffective. Ineffective Cooling Check cold air Check outdoor coil Check heat load circulation for smooth (heat exchanger) and increase. flow. fan operation. Clean condenser. Dirty indoor co
Краткое содержание страницы № 15
Fails to Start Check of circuit breaker Check of power source. and fuse. Check of control switch Gas leakage of feeler setting. bulb of thermostat. Check control switch. Compressor fails only to Fan only fails to start. start. Improper wiring. Improper thermostat Drop of power voltage. setting Defect of fan motor capacitor. Defect of compressor Loose terminal capacitor. connection Irregular motor resistance (Ω ) Capacitor check. Improper wiring Irregular motor insulation (Ω ) Replacement. Replac
Краткое содержание страницы № 16
ROOM AIR CONDITIONER VOLTAGE LIMITS NAME PLATE RATING MINIMUM MAXIMUM 220V~240V 198V 264V COMPLAINT CAUSE REMEDY Fan motor will not run. No power Check voltage at outlet. Correct if none. Power supply cord Check voltage to rotary switch. If none, check power supply cord. Replace cord if circuit is open. Rotary switch Check switch continuity. Refer to wiring diagram for terminal identification. Replace switch if defective. Wire disconnected or Connect wire. Refer to wiring diagram for connection
Краткое содержание страницы № 17
COMPLAINT CAUSE REMEDY Fan motor noise. Fan If cracked, out of balance, or partially missing, replace it. Blower If cracked, out of balance, or partially missing, replace it. Loose set screw Tighten it. Worn bearings If knocking sounds continue when running or loose, replace the motor. If the motor hums or noise appears to be internal while running, replace motor. Compressor will not run, Voltage Check voltage. See the limits on the preceding fan motor runs. page. If not within limits, call an e
Краткое содержание страницы № 18
COMPLAINT CAUSE REMEDY Compressor cycles on Fan motor If not running, determine the cause. Replace if overload required. Condenser air flow Remove the cabinet, inspect the interior surface restriction of the condenser. If restricted, clean carefully with a vacuum cleaner (do not damage fins) or brush. Clean the interior base before re-assembling. Condenser fins If the condenser fins are closed over a large (damaged) area on the coil surface, head pressures will increase, causing the compressor t
Краткое содержание страницы № 19
5. SCHEMATIC DIAGRAM 5-1. CIRCUIT DIAGRAM • MODEL : LWJ0561ACG POWER INPUT 1 BK(BR) WH(BL) (Plain) (Ribbed) ROTARY SWITCH GN(GN/YL) 1 2 BK BK H 3 L RD RD 4 4 OR(BR) 2 5 6 M MOTOR 7 YL 8 CAPACITOR YL F OR(BR) R 6 BK C 3 S RD BR H COMP. BR BL C OLP 7 THERMOSTAT 5 WIRING DIAGRAM REF. NO DESCRIPTION & NAME Q’TY 1 POWERCORDASSY 1 2 FAN MOTOR 1 3 COMPRESSOR 1 4 ROTARY SWITCH 1 5 THERMOSTAT 1 6 CAPACITOR 1 7 OVERLOAD PROTECTOR 1 —19—
Краткое содержание страницы № 20
• MODEL : LWJ0561ACP/AAG 1 4 2 6 3 7 5 REF. NO DESCRIPTION & NAME Q’TY 1 POWERCORDASSY 1 2 FAN MOTOR 1 3 COMPRESSOR 1 4 ROTARY SWITCH 1 5 THERMOSTAT 1 6 CAPACITOR 1 7 OVERLOAD PROTECTOR 1 —20—