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Carel MPXPRO Recording Equipment, Temperature Controller PDF Operation & User’s Manual (Updated: Tuesday 29th of November 2022 06:20:13 PM)

Rating: 4.5 (rated by 29 users)

Compatible devices: MasterAria, One Zone, ProCam SFI, IR33C7HB0E, ir33 smart, PVPRO, Clima, ir33 DIN.

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Text Version of Operation & User’s Manual

(Ocr-Read Summary of Contents of some pages of the Carel MPXPRO Document (Main Content), UPD: 29 November 2022)

• Carel MPXPRO User Manual

• Carel MPXPRO User Guide

• Carel MPXPRO PDF Manual

• Carel MPXPRO Owner’s Manuals

Recommended: P-660R, 5870API, ARV50M

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MPXPRO
Electronic controller
User manual
NO POWER
& SIGNAL
CABLES
TOGETHER
READ CAREFULLY IN THE TEXT!
Integrated Control Solutions & Energy Savings
ENG
IMPORTANT
WARNINGS
NO POWER
& SIGNAL
CABLES
TOGETHER
READ CAREFULLY IN THE TEXT!
CAREL bases the development of its products on decades of experience
in HVAC, on the continuous investments in technological innovations
to products, procedures and strict quality processes with in-circuit and
functional testing on 100% of its products, and on the most innovative
production technology available on the market. CAREL and its subsidiaries
nonetheless cannot guarantee that all the aspects of the product and the
software included with the product respond to the requirements of the final
application, despite the product being developed according to start-of-theart techniques. The customer (manufacturer, developer or installer of the final
equipment) accepts all liability and risk relating to the configuration of the
product in order to reach the expected results in relation to the specific final
installation and/or equipment. CAREL may, based on specific agreements, acts
as a consultant for the positive commissioning of the final unit/application,
however in no case does it accept liability for the correct operation of the final
equipment/system.
Separate as much as possible the probe and digital input cables from
the cables carrying inductive loads and power cables to avoid possible
electromagnetic disturbance.
Never run power cables (including the electrical panel cables) and signal
cables in the same conduits.
DISPOSAL
The CAREL product is a state-of-the-art product, whose operation is specified
in the technical documentation supplied with the product or can be
downloaded, even prior to purchase, from the website www.carel.com.
Each CAREL product, in relation to its advanced level of technology, requires
setup/configuration/programming/commissioning to be able to operate in
the best possible way for the specific application. The failure to complete such
operations, which are required/indicated in the user manual, may cause the
final product to malfunction; CAREL accepts no liability in such cases.
Only qualified personnel may install or carry out technical service on the
product.
The customer must only use the product in the manner described in the
documentation relating to the product.
INFORMATION FOR USERS ON THE CORRECT HANDLING OF WASTE
ELECTRICAL AND ELECTRONIC EQUIPMENT (WEEE)
In reference to European Union directive 2002/96/EC issued on 27 January
2003 and the related national legislation, please note that:
• WEEE cannot be disposed of as municipal waste and such waste must be
collected and disposed of separately;
• the public or private waste collection systems defined by local legislation
must be used. In addition, the equipment can be returned to the distributor
at the end of its working life when buying new equipment;
• the equipment may contain hazardous substances: the improper use or
incorrect disposal of such may have negative effects on human health and
on the environment;
• the symbol (crossed-out wheeled bin) shown on the product or on the
packaging and on the instruction sheet indicates that the equipment has
been introduced onto the market after 13 August 2005 and that it must be
disposed of separately;
• in the event of illegal disposal of electrical and electronic waste, the
penalties are specified by local waste disposal legislation.
In addition to observing any further warnings described in this manual, the
following warnings must be heeded for all CAREL products:
• prevent the electronic circuits from getting wet. Rain, humidity and all
types of liquids or condensate contain corrosive minerals that may damage
the electronic circuits. In any case, the product should be used or stored
in environments that comply with the temperature and humidity limits
specified in the manual.
• do not install the device in particularly hot environments. Too high
temperatures may reduce the life of electronic devices, damage them and
deform or melt the plastic parts. In any case, the product should be used
or stored in environments that comply with the temperature and humidity
limits specified in the manual.
• do not attempt to open the device in any way other than described in the
manual.
• do not drop, hit or shake the device, as the internal circuits and mechanisms
may be irreparably damaged.
• do not use corrosive chemicals, solvents or aggressive detergents to clean
the device.
• do not use the product for applications other than those specified in the
technical manual.
Warranty on materials: 2 years (from the date of production, excluding the
consumable parts.
Certification: the quality and safety of CAREL S.p.A. products are guaranteed
by the ISO 9001 certified design and production system.
All of the above suggestions likewise apply to the controllers, serial boards,
programming keys or any other accessory in the CAREL product portfolio.
CAREL adopts a policy of continual development. Consequently, CAREL
reserves the right to make changes and improvements to any product
described in this document without prior warning.
The technical specifications shown in the manual may be changed without
prior warning.
The liability of CAREL in relation to its products is specified in the CAREL general
contract conditions, available on the website www.carel.com and/or by
specific agreements with customers; specifically, to the extent where allowed
by applicable legislation, in no case will CAREL, its employees or subsidiaries
be liable for any lost earnings or sales, losses of data and information, costs of
replacement goods or services, damage to things or people, downtime or any
direct, indirect, incidental, actual, punitive, exemplary, special or consequential
damage of any kind whatsoever, whether contractual, extra-contractual or
due to negligence, or any other liabilities deriving from the installation, use or
impossibility to use the product, even if CAREL or its subsidiaries are warned
of the possibility of such damage.
3
MPXPRO - + 0300055EN rel. 1.3 07/03/13
ENG
Content
1. INTRODUCTION
7. OPTIONAL CONFIGURATIONS
7
7.1
1.1 Models ............................................................................................................... 7
1.2 Functions and main characteristics ............................................................. 7
2. INSTALLATION
11
2.1 MPXPRO: DIN rail assembly and dimensions ........................................ 11
2.2 Main board: description of the terminals ................................................ 12
2.3 E2V driver expansion board (MX3OPSTP**):
terminals and connections.......................................................................... 13
2.4 PWM driver expansion board (MX3OPPWM**):
terminals and connections ........................................................................ 13
2.5 Expansion board 0 to 10 Vdc output (MX3OPA1002):
terminals and connections.......................................................................... 13
2.6 Functional diagrams ..................................................................................... 14
2.7 Connecting the MCHRTF**** module .................................................... 14
2.8 General connection diagram .................................................................... 15
2.9 Installation ...................................................................................................... 16
2.10 Programming key (copy set-up)................................................................ 16
2.11 Commissioning tool (VPM- Visual Parameter Manager) ......................17
2.12 Setting the default parameters/loading the parameter sets............... 18
3. USER INTERFACE
55
Other configuration parameters ................................................................55
8. TABLE OF PARAMETERS
57
9. ALARMS AND SIGNALS
63
9.1
9.2
9.3
9.4
9.5
9.6
Signals..............................................................................................................63
Alarms..............................................................................................................63
Display alarm log ..........................................................................................63
HACCP alarms and display .........................................................................63
Alarm parameters .........................................................................................65
HACCP alarm parameters and activating monitoring ...........................66
10. TECHNICAL SPECIFICATIONS
67
10.1 Cleaning the terminal...................................................................................68
10.2 Purchase codes..............................................................................................68
19
3.1
3.2
3.3
3.4
3.5
User terminal and remote display............................................................. 19
Keypad ...........................................................................................................20
Programming ................................................................................................. 21
Example: setting current date/time and day/night time bands ..........22
Display Slave controller status from the Master user terminal
(virtual console) ............................................................................................22
3.6 Copy parameters from Master to Slave (Upload) .................................22
3.7 Maximum and minimum temperature monitoring
(parameters r5,rt,rH,rL) ...............................................................................23
3.8 Using the remote control (accessory) ......................................................23
4. COMMISSIONING
4.1
4.2
4.3
4.4
Configuration .................................................................................................26
Recommended initial configuration .........................................................26
Guided commissioning procedure (user terminal/remote display) .27
Checks after commissioning.......................................................................29
5. BASIC FUNCTIONS
5.1
5.2
5.3
5.4
5.5
5.6
5.7
30
Probes (analogue inputs)............................................................................30
Digital inputs .................................................................................................32
Analogue outputs..........................................................................................33
Digital outputs ...............................................................................................33
Control.............................................................................................................34
Defrost .............................................................................................................36
Electronic valve ..............................................................................................40
6. ADVANCED FUNCTIONS
6.1
6.2
6.3
6.4
6.5
6.6
6.7
6.8
6.9
6.10
26
41
Probes (analogue inputs)............................................................................ 41
Digital inputs ..................................................................................................42
Analogue outputs..........................................................................................42
Digital outputs ...............................................................................................43
Control.............................................................................................................44
Compressor ....................................................................................................46
Defrost ............................................................................................................. 47
Evaporator fans..............................................................................................49
Electronic valve .............................................................................................49
Protectors .......................................................................................................52
5
MPXPRO - + 0300055EN rel. 1.3 07/03/13
ENG
1. INTRODUCTION
• Display and master/slave network cable length extended to max100 m
• advanced superheat control with protection for low superheat
MPXPRO is an electronic controller for the for the complete and
advanced management of stand-alone or multiplexed showcases or
cold rooms, with or without built-in electronic expansion valve driver.
It is designed for DIN rail assembly and comes with plug-in screw
terminals. The controller can manage a local Master-Slave network with
a at maximum of 6 units (1 Master and 5 Slaves). Each controller can have
its own display (read only) and/or user terminal (display plus keypad
for programming), or alternatively the user terminal can be connected
to the Master controller which then displays the parameters for all
controllers connected in the network. The platform includes a wide
range of models, differing in terms of type of controller (Master or Slave),
the number of relay outputs available (3 or 5 on the Slave controller), the
type of probes that can be connected (NTC only and 0 to 5 V ratiometric
or NTC/PTC/PT1000/NTC L243, 0 to 5 V ratiometric and active 4 to 20
mA, 0 to 10 V), the type of built-in driver (for CAREL stepper or PWM
electronic expansion valve), whether or not there are two PWM outputs
on the main board, and whether or not there is a 0 to 10 Vdc output on
the driver board. See the table below.
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Main features:
• compact structure, with built-in driver for CAREL stepper or PWM
valve;
• Ultracap technology for emergency closing in the event of mains
power failure (no solenoid valve is required if the EEV valve is
installed in direct way and the size is smaller than E3V45)
• Built-in switching power supply for stepper valve option (external
transformer no longer required)
• Valve cable length extended to max 50m
• Smooth Lines function (from version 3.2): to modulate evaporator
capacity based on actual cooling demand
(LowSH), low evaporation temperature (LOP), high evaporation
temperature (MOP), low suction temperature (LSA);
defrost activated from the keypad, digital input, network control from
Master, supervisor;
management of various types of defrost, on one or two evaporators:
heater, natural (stop compressor), hot gas;
smart defrost functions;
coordinated network defrosts;
light and showcase curtain management;
anti-sweat heater modulation;
evaporator fan speed modulation;
remote control (accessory) for commissioning and programming;
VPM program (Visual Parameter Manager), installed on a personal
computer, for managing parameters and testing the controller;
possibility to display and set the Slave parameters from the Master;
propagation of digital input from Master to Slave;
display Slave alarms on the Master;
sharing of one or more network probes (e.g. network pressure probe);
management of network or local solenoid valve;
remote management of Master light and AUX outputs on Slave;
upload parameters from Master to Slaves;
Master as gateway to supervisor for all Slaves;
management of HACCP alarms.
Installation in direct way:
refrigerant inlet
The LIGHT version is supplied without the plastic side cover, it is not
possible to install the driver board for expansion valves and it is available
only in multiple packages without connector kit.
The following table shows the models and the main features, also see
paragraph 10.2:
refrigerant outlet
1.1 Models
Light Version
Model
Code
Master/ rel.
Slave
LIGHT
MX10M00EI11 Master
MX10S00EI11 Slave
MX10S10EI11 Slave
5
5
3
Type of relay
8A-2HP-16A-8A-8A
8A-2HP-16A-8A-8A
8A-0-16A-0-8A
Features
RS485
Probe usable
2 PWM E2V driver PWM driver
PTC,
Ratiometric Active probe output & 0…10 & 0…10 Vdc
& RTC NTC
Pt1000,
probe
0…10 Vdc
Board
Vdc output
output
NTC L243 0…5 Vdc
4…20 mA
Y(*)
YES
NO
YES
NO
NO
NO
NO
I
YES
NO
YES
NO
NO
NO
NO
I
YES
NO
YES
NO
NO
NO
NO
0…10 Vdc
output
NO
NO
NO
Tab. 1.a
Standard Version
Model
Code
Master/ rel.
Slave
FULL
FULL + E2V
FULL + PWM
MX30M21HO0 Master
MX30S21HO0 Slave
MX30S31HO0 Slave
MX30M25HO0 Master
MX30S25HO0 Slave
MX30M24HO0 Master
MX30S24HO0 Slave
5
5
3
5
5
5
5
Type of relay
8A-2HP-16A-8A-8A
8A-2HP-16A-8A-8A
8A-0-16A-0-8A
8A-2HP-16A-8A-8A
8A-2HP-16A-8A-8A
8A-2HP-16A-8A-8A
8A-2HP-16A-8A-8A
Features
RS485
Probe usable
2 PWM E2V driver PWM driver
PTC,
Ratiometric Active probe output & 0…10 & 0…10 Vdc
& RTC NTC
Pt1000,
probe
0…10 Vdc
Board
Vdc output
output
NTC L243 0…5 Vdc
4…20 mA
Y(*)
YES
YES
YES
YES
Y
I
I
I
YES
YES
YES
YES
Y
I
I
I
YES
YES
YES
YES
Y
I
I
Y(*)
YES
YES
YES
YES
Y
Y
I
I
YES
YES
YES
YES
Y
Y
I
Y(*)
YES
YES
YES
YES
Y
I
Y
I
YES
YES
YES
YES
Y
I
Y
0…10 Vdc
output
I
I
I
NO
NO
NO
NO
Tab. 1.b
(Y: fitted, I: can be fitted)
(*) The Master controllers have the clock (RTC) and the RS485 interface already fitted, the Slave controllers can become Masters by fitting the MX3OP48500 card (accessory)
and setting a parameter (In). A Master controller can become a Slave controller by
PTC, PT1000, NTC L243 probes, 0 to 5 Vdc ratiometric probes, 0 to 10
simply setting the parameter (In).
Vdc or 4 to 20 mA active probes
– 4= full optional board with 2 PWM outputs, 12 Vdc (max 20 mA),
The code identifies the type of controller and outputs:
• the fifth letter, M or S, represents a Master or Slave controller
respectively;
• the seventh letter:
– 0= main board, driver board not pre-installed, NTC and 0 to 5 Vdc
ratiometric probe only;
– 1= full optional board with 2 PWM outputs, 12 Vdc (max 20 mA),
driver board not pre-installed, possibility to connect, as desired, NTC,
PWM driver board pre-installed and including the 0 to 10 Vdc
output, all types of probes can be connected;
– 5= full optional board with 2 PWM outputs, 12 Vdc (max 20 mA), E2V
driver board pre-installed and including the 0 to 10 Vdc output, all
types of probes can be connected.
1.2 Functions and main characteristics
7
MPXPRO - + 0300055EN rel. 1.3 07/03/13
ENG
MPXPRO has been designed to offer maximum installation flexibility
and significant energy saving when fitted with the CAREL E2V or PWM
electronic expansion valve driver. It features 7 analogue inputs for
probes and 5 digital inputs, configurable by parameter. The following
probes can be used: saturated evaporation pressure and superheated
gas temperature probe, required for superheat control, outlet, intake
and defrost probe for showcase temperature control, defrost probe
for the second evaporator, two auxiliary monitoring probes, ambient
temperature probe, glass temperature sensor and humidity probe to
prevent the showcase windows from misting. In the later case the PWM
outputs can be used either to control the glass heaters or the evaporator
fans for air circulation. If the stepper expansion valve is not used, a
second defrost probe can be installed to manage the defrost on a second
evaporator. The 5 digital outputs (relays) can control the compressor/
solenoid valve, evaporator fans, defrost, light and alarm. The digital inputs
can be used for switching between day and night, including from light
sensor, for the defrost calls, for the door or curtain switch or to activate
alarms. By creating a Master/Slave network, a series of functions can be
coordinated, such as defrosts, network solenoid valve management,
sharing of the pressure probe, and sharing of control status.
refrigeration unit, synchronise events over a LAN and connect to a CAREL
or Modbus® supervisory network. Plastic spacers are provided for fitting
the for electronic valve driver (EEV) expansion board or the 0 to 10 Vdc
output expansion board.
Fig. 1.c
Slave board (MX30S*****)
Without clock (RTC) and RS485 card, these can manage a refrigeration
unit without the supervisor and clock functions. Slave boards can be
converted into Master boards by fitting in place (see photo) the RTC and
RS485 interface card (MX3OP48500) and setting a parameter (In). Plastic
spacers are provided for fitting the EEV driver expansion board or the 0 to
10 Vdc output board.
Example of application on vertical showcase:
Sm
E
EEV
SV (opzionale)
Sd
Sr
Fig. 1.d
Fig. 1.a
Master/Slave boards (MX30*25HO0)
Sm
With 2 PWM outputs and E2V driver board with 0 to 10 Vdc output
incorporated.
Sd
Fig. 1.e
Sr
Fig. 1.b
Key:
Sm
Sd
SV
Outlet probe
Defrost probe
Solenoid valve
Sr
Intake probe
E
evaporator
EEV electronic expansion valve
Below is a description of the series of components and accessories in the
MPXPRO range:
Master board (MX30M*****)
Fitted with clock (RTC) and RS485 card, this can independently manage a
MPXPRO - + 0300055EN rel. 1.3 07/03/13
8
ENG
Master/Slave boards (MX30*24HO0)
0 to 10 Vdc expansion board (MX3OPA1002)
With 2 PWM outputs and PWM driver board with 0 to 10 Vdc output
incorporated.
Optional board used to manage the evaporator fans and anti-sweat
heaters with a 0 to 10 Vdc control signal.
Fig. 1.f
Fig. 1.i
Stepper EEV expansion board (MX3OPST***).
RTC and RS485 interface card (MX3OP48500)
Optional board for controlling a CAREL E2V electronic expansion valve
driven by stepper motor. Model MX3OPSTP0* also has a 0 to 10 V
modulating output for controlling the evaporator fans and anti-sweat
heaters.
Available in version with ultracap technology to ensure the electronic
valve closing in the event of power failure to avoid the installation of
liquid solenoid valve.
Optional card that adds the clock (RTC) and RS485 interface (CAREL and
Modbus® protocol) functions to the MPXPRO Slave controllers, making
them MPXPRO Master controllers.
Fig. 1.j
User terminal (IR00UG*300) and remote display
(IR00XG*300)
The user terminal includes the display and the keypad, featuring 4
buttons that, pressed alone or in combination, are used to program the
controller. The remote display is used to show system variables. Both
devices are available in two versions, with or without infrared receiver
and commissioning port.
Fig. 1.g
user terminal
remote display
Fig. 1.k
Fig. 1.l
PWM (Pulse-Width Modulation) EEV expansion board
(MX3OPPWM**)
Optional board for controlling an AC or DC PWM electronic expansion
valve. Model MX3OPPWM0* also has a 0 to 10 V modulating output for
controlling the evaporator fans and anti-sweat heaters.
USB/RS485 converter (CVSTDUMOR0)
The USB/RS485 converter is an electronic device that is used to interface
an RS485 network to a personal computer using the USB port.
Fig. 1.h
Fig. 1.m
9
MPXPRO - + 0300055EN rel. 1.3 07/03/13
ENG
USB/tLAN converter (IROPZTLN00)
VPM programming tool (Visual Parameter Manager)
Converter used to connect a personal computer to an MPXPRO controller
using the special connection available on the user terminals or remote
display and, with the VPM program (Visual Parameter Manager), to
complete the configuration and commissioning operations.
The program can be downloaded from http://ksa.carel.com. Once
running on the computer the tool can be used to commission the
controller, edit the parameters and update the firmware. The USB/tLAN
converter is required.
Fig. 1.n
USB/I2C converter (IROPZPRG00)
Converter used to connect a personal computer to an MXOPZKEYA0
programming key, so as, using the VPM program (Visual Parameter
Manager), to read, edit and write the parameters. In turn the programming
key can be used to program other controllers or read the parameters, for
example to copy the parameter settings entered on the keypad of other
controllers.
Fig. 1.q
Remote control (IRTRMPX000)
The remote control is used for programming and commissioning the
MPXPRO. See the chapter on User interface.
Fig. 1.o
Programming key (MXOPZKEYA0/IROPZKEYA0)
Fitted with interchangeable connectors, the MXOPZKEYA0 programming
key for MPXPRO is used to copy the complete set of parameters, storing
up to six different control parameter configurations. Below is the table of
compatibility with MPXPRO firmware versions.
Fig. 1.r
Fig. 1.p
Programming key
MXOPZKEYA0
IROPZKEYA0
MPXPRO firmware
version
≥ 2.1
≤ 1.2
Sets of parameters
available
6
2
Tab. 1.c
MPXPRO - + 0300055EN rel. 1.3 07/03/13
10
ENG
2. INSTALLATION
MPXPRO optional connections
2.1 MPXPRO: DIN rail assembly and
dimensions
111
137
PUSH
MPXPRO
High
voltage
1
81
Fig. 2.d
109
1. Press the cover to remove it;
Fig. 2.a
Accessing the terminal block
2
Fig. 2.e
2. Plug the MXOPZKEYA0/IROPZKEYA0 key into the connector provided.
Fig. 2.b
Note: for models with firmware version ≤ 1.2 only use the
IROPZKEYA0 key.
To remove the cover:
1. press the sides;
2. remove the cover.
Fig. 2.c
To remove the covers:
1. press the sides of the cover at the points of coupling;
2. remove the cover.
11
MPXPRO - + 0300055EN rel. 1.3 07/03/13
ENG
2.2 Main board: description of the terminals
Note: before performing any operations on the control board,
disconnect the main power supply by turning the main switch in
the electrical panel OFF.
Below is the wiring diagram for the MPXPRO main board in the version
with 5 relays. The connectors are screen printed to simplify the electrical
connections.
Power Supply
AC 115-230 V
200 mA max
L N
3
N
NO NC
4
5
C
R1
6
7
NO C
R2 (*)
MX30**H**
AC 115-230 V
200 mA max
R1
8
9
NO NC
C
NO
R3
14 15 16
C
NO NC
(*) = R2 and R4 only for 5 relays models
C
R5
R4 (*)
Expansion board:
- 0 to10 Vdc Analog output MX3OPA10**
- PWM driver MX3OPPWM**
- E 2V driver MX3OPSTP**
R2
6 (4) A N.O.
EN60730-1 6 (4) A N.C.
10 11 12 13
R3
10 (10) A N.O.
R4
10 (2) A N.O.
Mounted on
MX30S*****
R5
6 (4) A N.O.
6 (4) A N.O.
6 (4) A N.C.
MX30P485**
-10T 50
PROG. KEY
S2
S3
S4/
GND DI1
37 36 35 34 33
T.U.I. M.S.N.
VL Tx/Rx
Tx/Rx
S5/ S6/
S7/
DI2 DI3 GND DI4 5Vdc
DI5 GND
32 31 30 29 28
27 26 25 24
MX3OP48500
(only for slave models MX30S*****)
CLOCK and
SERIAL INT.
Maximum currents with removable vertical connectors cod. MX30***(C,I,O)**.
For more details, please refer to the technical leaflets.
S1
19 18 17
2
L
PWM2 PWM1 12 V
1
23
MXOPZKEYA0 (with rel. 2.x)
IROPZKEYA0 (with rel. 1.x)
GND Tx/Rx+ Tx/Rx-
22
21
To be used only with
control switch off
(no Power Supply)
20
Fig. 2.f
Terminal
1
L
2
N
3
4
5
6
7
8
9
10
11
12
NO
NC
C
NO
C
NO
NC
C
Not used
NO
13
C
14
15
16
17
18
19
20
21
22
23
26
24
25
26
26
27
28
29
30
NO
NC
C
+12V
PWM1
PWM2
Tx/RxTx/Rx+
GND
M.S.N Tx/Rx
GND
Tx/Rx
VL
GND
GND
DI5
DC 5 V
S7/DI4
GND
28
30
31
DC 5 V
GND
S6/DI3
Description
Power supply:
230 Vac, 50mA max. (mod. MX30***E**)
115 Vac, 100mA max. (mod. MX30***A**)
Relay 1: EN60730-1: 6(4)A N.O.,6(4)A N.C. 2(2)A C.O.
UL: 6A res 240Vac N.O. / N.C.
1/2Hp 240Vac N.O. 1/6 Hp 120Vac N.O.
Relay 2: EN60730-1: 10(10)A N.O.
only models
UL: 10A res 1Hp 240/120 Vac N.O. with 5 relays
Terminal
30
32
33
34
35
36
37
GND
S5/DI2
S4/DI1
GND
S3
S2
S1
Description
Multifunction analogue/digital input
• NTC, PTC, PT1000, NTCL243 probe
• Multifunction digital input
NTC/PTC/PT1000/NTCL243 probes
Relay 3: EN60730-1: 10(2)A N.O.
UL: 10A res 240Vac
Note:
Relay 4: EN60730-1: 6(4)A N.O.
only models
UL: 6A res 240Vac; 1/2Hp 240Vac
with 5 relays
1/6Hp 120Vac
Relay 5: EN60730-1: 6(4)A N.O., 6(4)A N.C.
UL: 6A res 240Vac N.O. / N.C.
1/2Hp 240Vac N.O; 1/6Hp 120Vac N.O.
Power supply
Open collector output PWM1: 12Vdc, 20mA MAX
Open collector output PWM2: 12Vdc, 20mA MAX
Connection to RS485 network supervisory - CAREL
and Modbus® protocol - for Master controller only
(use shielded cable)
Connection to Master/Slave tLAN (Master Slave
Network). Use shielded cable.
• Depending on the model, the main board may have two open
collector/PWM analogue outputs for connecting:
1. PWM1: phase-cutting controllers (e.g. MCHRTF****) for inductive loads
(e.g. evaporator fans with inductive motors for optically-isolated
control);
2. PWM2: SSR relay for the anti-sweat heaters on the display cases;
• The devices with 4 to 20 mA or 0 to 10 Vdc output connected to input
S7 cannot be powered directly from the MPXPRO. They therefore
require an appropriate external power supply.
tLAN connection for user terminals and remote
display
Important:
Multifunction digital input
• The type of input connected to each probe in the same group can be
Multifunction analogue/digital input
• NTC, PTC, PT1000, NTCL243 probe
• 0 to 5 Vdc ratiometric probe
• 0 to 10 Vdc analogue input
• 4 to 20 mA analogue input
• Multifunction digital input
Multifunction analogue/digital input
• NTC, PTC, PT1000, NTCL243 probe
• 0 to 5 Vdc ratiometric probe
• Multifunction digital input
configured by just one parameter. For each group 1(S1,S2,S3)-2(S4,S5)3(S6)-4(S7), there is just one parameter that defines the type of input,
and consequently this must be the same for all the probes in the same
group. For group 2, S4 and S5 can be configured as probes yet operate
as digital inputs.
• All the contacts should be galvanically insulated by adding further relays
for each contact. The digital inputs must not be connected in parallel,
otherwise the board may be damaged.
MPXPRO - + 0300055EN rel. 1.3 07/03/13
12
ENG
2.3 E2Vdriverexpansionboard(MX3OPSTP**):
terminals and connections
GND
The input of the load 0 to 10 Vdc must
feature reinforced insulation with
reference to its internal power supply
E2V Driver
2.4 PWM driver expansion board
(MX3OPPWM**): terminals and
connections
0 to10 Vdc
PWM Driver
73 74 Analogic
10
Vdc GND output only for
MX3OPST(H,U)0*
Tight screw and nut after
installing connector/cable and E2V.
CAREL E2VCABS*
do not connect to
any “GND” Terminal
MX3OPST(H,U)*
connection cable
CAREL E2V
GR BR
YE WH
1
2 4 5
3
PWM
ac
POWER SUPPLY N
115-230 Vac L
25 VA max
N L
PWM
dc
–
+
60 61 62 63 64 65
L
PWM AC PWM DC
+
N
L
N
75
Shield
84
83
82
81
80
Earth
Analogic
10
output only for GND Vdc
MX2OPPWM0* 68 67 66
0 to 10 Vdc
GND
The output 0 to 10 Vdc must feature
reinforced insulation with reference
to its internal power supply
Cable Lenght
Valve cable lenght without solenoid
L < 10m
AWG22
L < 30m
AWG20
L < 50m
AWG18
Fig. 2.h
Terminal
60
L
61
N
62
N
63
L
64
+
65
66
Not used
67
0 to 10 Vdc output
68
GND
For further information, please refere to the “EEV system guide”
(code +030220810) available in the web site www.carel.com, in the
literature section.
Fig. 2.g
Terminal
0 to 10 Vdc output,
73
4.5 mA MAX
74
GND
75
Functional earth
80
Shield
81
White
82
Yellow/black
83
Brown/red
84
Green
Use
PWMac or PWMdc
valves alternatively
Fuse 0.25 AT
Valve cable lenght without solenoid
Unique correct
connection view
(no other possible
connections).
E2VCON* not suitable
for refrigeration
application.
PWM valve
115 Vdc RMS-230 Vdc RMS
20 W max 5 W min
MX2OPPWM*
84 83 82 81 80
Green
Brown/Red
Yellow/Black
White
Shield
DC/AC output
PWM valve
115-230 Vac
20 VA max 5 VA min
Description
Control signal for modulating actuators:
Maximum error 2% f.s., maximum load 2.2 KΩ
Description
Power supply:
115 to 230 Vac, 50/60 Hz, 25 VA MAX
Power supply PWM valve Vac:
115 to 230 Vac, 50/60 Hz, 5 VA MIN, 20 VA MAX
Power supply PWM valve Vdc:
105 to 230 Vdc RMS, 5 W MIN, 20 W MAX
Control signal for modulating actuators:
Maximum error 2% f.s., maximum load 2.2 KΩ.
Tab. 2.e
Note:
• use either AC or DC PWM valves;
• the input of the 0 to 10 Vdc modulating actuator load must have
Connection to CAREL E2V valve with shielded cable
E2VCABS600
reinforced insulation, based on its internal power supply.
Important: do not use PWM valves with rectified 230 Vac power
supply.
Tab. 2.d
Important:
• To connect the valve, use a CAREL shielded cable code E2VCABS*00
2.5 Expansion board 0 to 10 Vdc output
(MX3OPA1002): terminals and
connections
(AWG22) or an alternative suitably sized 4-wire shielded cable:
- reverse valve or valve size > = E3V45 -> solenoid required with
AWG22 shielded cable
- direct valve and valve size < E3V45 -> if the solenoid is installed
AWG22 shielded cable, if the solenoid is not installed, for the size of
the cables see the table to the side.
• the input of the 0 to 10 Vdc modulating actuator load must have
reinforced insulation, based on its internal power supply.
Analog 0 to 10 Vdc
MX2OPA1002
Analog
output
10
GND Vdc
42 41 40
0 to 10 Vdc
GND
The output 0 to 10 Vdc must feature
reinforced insulation with reference
to its internal power supply.
Fig. 2.i
Terminal
40
Not used
41
0 to 10 Vdc output
42
GND
Description
Control signal for modulating actuators: Maximum
error 2% f.s., maximum load 2.2 KΩ.
Tab. 2.f
Note: the input of the 0 to 10 Vdc modulating actuator load must
have reinforced insulation, based on its internal power supply.
13
MPXPRO - + 0300055EN rel. 1.3 07/03/13
ENG
3. Master/Slave network with shared user terminal and
local remote display.
2.6 Functional diagrams
The MPXPRO controllers are systems that manage refrigeration units (for
example, one or a series of multiplexed showcases). These systems are
made up of control boards connected together in Master-Slave mode;
each Master board can manage up to 5 Slaves. The functional diagrams
below show some examples of typical applications:
RS485
3
PlantVisorPRO/
PlantWatchPRO
per supervisione/
for supervision
MPXPRO
High
voltage
master
tLAN
2
AUX
tLAN
3
1. Stand alone configuration and optional cards
available
MPXPRO
MPXPRO
High
voltage
High
voltage
slave 1
tLAN
RS485 3
MPXPRO
High
voltage
slave 2
3
tLAN
AUX
MPXPRO
3
High
voltage
slave 3
tLAN
AUX
MPXPRO
High
voltage
slave 4
3
tLAN
AUX
slave 5
3
tLAN
AUX
3
AUX
Fig. 2.l
For the electrical connections see the general connection diagram in par.
2.8
MPXPRO
MX2OPSTP**
MX2OPPWM**
High
voltage
master
4. RS485 supervisor network
tLAN 3
MX2OP48500
(only for MX20S*****)
AUX
The maximum number of Master controllers that can be connected in
the network also depends on the number of Slaves connected to each
Master; the maximum total is 199 controllers (CAREL and Modbus®
protocol).
AUX
MX2OPA1002
IR00XG*300
IR00UG*300
Fig. 2.j
RS485
For the electrical connections see the general connection diagram in par.
2.8.
3
PlantVisorPRO/
PlantWatchPRO
per supervisione/
for supervision
MPXPRO
The Master controller can be supplied without the driver board
(MX30M00E00), with the driver board for E2V valve (MX30*25E00) or with
PWM driver board (MX30*24E00).
MPXPRO
High
voltage
High
voltage
master 1
MPXPRO
High
voltage
master 2
master n
Fig. 2.m
Available options:
• 0 to 10 Vdc expansion board (MX3OPA1002). If installed, the drivers
cannot be fitted: in this case the driver board with the 0 to 10 Vdc
output incorporated;
• on MPXPRO Slave boards (MX30S*****) the RTC and RS485 serial
interface accessory (MX3OP48500) can be added)
For the electrical connections see the general connection diagram in par.
2.8.
2.7 Connecting the MCHRTF**** module
The connection of the MCHRTF**** single-phase speed controller for
evaporator fans requires a resistor in series, as shown in the following
figure:
2. Master/ Slave network with user terminals and remote
display
The Master controller, connected to the supervisor network, acts as
the gateway and coordinates the functions of the 5 Slave controllers
connected in the tLAN. Each controller has its own user terminal and
remote display.
RS485
230 Vac
50 Hz
M
L
N LOAD
3
PlantVisorPRO/
PlantWatchPRO
per supervisione/
for supervision
MPXPRO
AUX
High
voltage
master
2
MPXPRO
MPXPRO
High
voltage
3
3
MPXPRO
High
voltage
slave 2
tLAN
4A
3
MPXPRO
High
voltage
slave 1
tLAN
AUX
tLAN
High
voltage
slave 3
tLAN
3
MPXPRO
tLAN
3
PWM
control
signal
High
voltage
slave 4
slave 5
tLAN
3
12 V
AUX
AUX
AUX
AUX
AUX
PWM1
PWM2
AUX
AUX
AUX
AUX
AUX
19 18 17
tLAN
R=470Ω
Fig. 2.k
Fig. 2.n
For the electrical connections see the general connection diagram in par.
2.8.
MPXPRO - + 0300055EN rel. 1.3 07/03/13
14
MCHRF module
ENG
2.8 General connection diagram
Power Supply
AC 115-230 V
200 mA max
AUX3
(
1
2
3
L
N
NO NC
4
(
5
C
6
8
9
NO NC
R2
R3
R1
MX30**H**
7
NO C
R1
AUX2
( (
( (
10 11 12 13
C
NO
NO NC
R3
R4
10 (2) A N.O.
6 (4) A N.O.
6 (4) A N.C.
S2
S3
S4/
GND DI1
20 mA max totally
MCHRTF
LOAD
LOAD 12
PWM modulating fans
SSR1
Trim heater
MX3OP48500
(only for slave models MX30S*****)
CLOCK
and
SERIAL INT.
MX30P485**
-10T50
S1
R=
470 Ω
Mounted on
MX30S*****
R5
6 (4) A N.O.
Maximum currents with removable vertical connectors cod. MX30***(C,I,O)**.
For more details, please refer to the technical leaflets.
37 36 35 34 33
Default connection:
The contemporary operation of both
outputs is not granted with any
actuator. Please refer to the technical
features.
C
R5
R4
R2
10 (10) A N.O.
Warning: Before making any operation on
the control board, turn off the supply mains
turning off the main switch of the
electrical panel.
14 15 16
C
Expansion board:
- 0 to10 Vdc Analog output MX3OPA10**
- PWM driver MX3OPPWM**
- E 2V driver MX3OPSTP**
AC 115-230 V
200 mA max
6 (4) A N.O.
EN60730-1 6 (4) A N.C.
AUX1
19 18 17
N AUX4
PWM2 PWM1 12 V
L
N
L
MXOPZKEYA0 (with rel. 2.x)
IROPZKEYA0 (with rel. 1.x)
PROG. KEY
T.U.I. M.S.N.
VL Tx/Rx
Tx/Rx
S5/ S6/
S7/
DI2 DI3 GND DI4 5Vdc
DI5 GND
32 31 30 29 28
27 26 25 24
23
To be used only with
control switch off
(no Power Supply) and
disconnected from the RS485
supervisory serial line
GND Tx/Rx+ Tx/Rx-
22
21
20
Only “Master units”
to be connected
on RS485
Supervisor
RS485
Shield
Master/Slave network: max. cable lenght 100 m with a section not less then AWG20
tLAN
NTC
NTC
DEFROST TEMPERATURE
PROBE (Sd)
AIR ON TEMPERATURE
PROBE (Sr)
SUPERHEATED GAS
PROBE (tGS)
Slave 2
Slave 3
Slave 4
Slave 5
Shield
RATIOMETRIC
SATURATED EVAPORATION
PRESSURE/TEMPERATURE
PROBE (PEu/tEu)
NTC
AIR OFF TEMPERATURE
PROBE (Sm)
Slave 1
NTC
Terminal/user interface: max. cable lenght 100 m with a section not less then AWG20
IR*U*
tLAN
IR*X*
AUX
AUX
S4/
GND DI1
S7/
S5/ S6/
DI2 DI3 GND DI4 5Vdc
37 36 35 34 33
32 31 30 29 28
S1
S2
S3
Power
Supply
Rx/Tx
Gnd
Possible connection:
Power Supply
GND
Rx/Tx
GND
1 2 3
NTC /PTC/Pt1000
Pressure probe connection:
Connect with CAREL cable
SPKC003310 or SPKC005310
Analogic input Ratiometric
0 to 10 Vdc
(external power pressure
probe 0 to 5 Vdc
supply)
VL (25) GND (26)
T.U.I.
Tx/Rx (24)
(see the technical
leaflets +050000135)
Use only one pressure probe
connection with
0 to 10 Vdc
terminal
S7/
GND DI4
30
29
28
29
30
31
4 to 20 mA
+G
AC 230 V
50 Hz
AC 24 V
color
5Vdc
S7/D14
GND
S6/D13
Black
White
Green
White
S6/
S7/
DI3 GND DI4 5Vdc
31 30
29
28
Green
White
CAREL electronic pressure probe
CAREL code
NTC
out
NTC
out
M
-G0
out
H
Humidity probe Analogic input
DPWC111000
4 to 20 mA
(external power
supply)
Connection:
remote infrared
IRTRMPX000
0T50
S7/
GND DI4
30
29
S7/
GND DI4
30
29
Black
White
Range
Range
(barg)
(psig) Probe ref.
min max min max
SPKT0053R0
SPKT0013R0
SPKT0043R0
-1.0
-1.0
0.0
4.2
9.3
17.3
-15
-15
0
60
135
250
SPKT0033R0
SPKT00B6R0
SPKT0011S0 (*)
SPKT0041S0 (*)
SPKT0031S0 (*)
SPKT00B1S0 (*)
SPKT00G1S0 (*)
0.0
0.0
-1
0
0
0
0
34.5
45.0
9.3
17.3
34.5
45.0
60.0
0
0
-15
0
0
0
0
500
650
135
250
500
650
870
2CP5-52
2CP5-46
52CP36-01
2CP5-66
2CP5-47
2CP50-1
-
OR
probe ref.
probe ref.
(*) =installation without capillary tubing possible
Fig. 2.o
15
MPXPRO - + 0300055EN rel. 1.3 07/03/13
ENG
2.9 Installation
2.10 Programming key (copy set-up)
For installation proceed as follows, with reference to the wiring diagrams:
1. before performing any operations on the control board, disconnect the
main power supply by turning the main switch in the electrical panel
OFF. Then remove the plastic side cover and/or the covers to make
the electrical connections;
2. avoid touching the control board, as electrostatic discharges may
damage the electronic components;
3. the index of protection required for the application must be ensured by
the manufacturer of the display case or by suitable assembly of the
controller;
4. connect any digital inputs, Lmax=10m;
5. connect the power cable to the valve motor: to find the section or cable
lenght, see “terminals and connections” section.
6. connect the actuators: the actuators should only be connected after
having programmed the controller. Carefully evaluate the maximum
ratings of the relay outputs as indicated in “Technical specifications”;
7. program the controller: see the chapter “User interface”.
8. for the tLAN connection of the Master/Slave network and user interfaces,
use shielded cable and make sure:
• the maximum distance between a controller and its user terminal/
remote display is 100 m (with section of cable not less than AWG22);
• the maximum distance between the controllers and the maximum
length of the cable between one controller and another is 100 m
(with section of cable not less than AWG22).
Important: the key must be used with the controller off and with
the RS485 serial line disconnected from the MPXPRO. The
MXOPZKEYA0/IROPZKEYA0 programming key is used to copy the
complete set of MPXPRO parameters. The key must be plugged into the
connector (4 pin AMP) on the controllers (with the controller powered
down).
Note: MXOPZKEYA0 can only be used on MPXPRO with firmware
versions >= 2.1 (with max. 6 sets of parameters); IROPZKEYA0 can
only be used on MPXPRO with firmware versions <=1.2 (with max. 2 sets
of parameters).
The firmware version of the MPXPRO can be identified as follows:
1. on the label applied to the rear of the instrument. The second part of
the revision number represents the firmware version (e.g. Rev. 1.326
means firmware revision 2.6). This info is valid only if the MPXPRO has
never been updated by the user;
2. on the terminal display. When powering up the MPXPRO, the terminal
displays the firmware revision (e.g. r 2.6) for a couple of seconds;
3. using the VPM or from the supervisor (Integer variable 11: Firmware
release). Official versions available are 1.0, 1.1, 1.2 - 2.1, 2.2, 2.6, 2.8.
By setting the two dipswitches (accessible when removing the cover),
the programming key can run the following functions:
• UPLOAD. Load the parameters from a controller to the key (see Fig. 2.p):
the key acquires all the parameters available on the controller;
• DOWNLOAD. Copy from the key to a controller (see Fig.2.q): the key
only transfers the operating parameters to the connected controller;
• EXTENDED DOWNLOAD. Extended copy from the key to a controller
(see Fig.2.r): the key transfers all the parameters (operating and unit) to
the connected controller.
Important: avoid installing the controllers in environments with
the following characteristics:
•
•
•
•
relative humidity greater than the 90% or condensing;
strong vibrations or knocks;
exposure to continuous water sprays;
exposure to aggressive and polluting atmospheres (e.g.: sulphur
and ammonia fumes, saline mist, smoke) to avoid corrosion and/or
oxidation;
• strong magnetic and/or radio frequency interference (avoid installing
the controllers near transmitting antennae);
• exposure of the controllers to direct sunlight and to the elements in
general.
Important: the copy and extended copy of parameters can only
be performed between compatible instruments, that is, with the
same or higher firmware revision (e.g. copy from 2.2 to 2.4, not
vice-versa).
The UPLOAD, DOWNLOAD and EXTENDED DOWNLOAD functions are
performed as follows:
a. open the rear cover of the key and set the two dipswitches based on the
desired operation;
b. close the cover, power up the key and plug the key into the connector
on the controller;
c. press and hold the button until the red LED flashed briefly, after around
5-10 s (the button can still be held). When the button is released, the
LED stays on red until the end of the operation, which may last up to
a maximum of 45 sec. The operation is completed successfully when
the green LED comes on. With the button released, the green LED
goes off after around 2 seconds. Other signals or flashing of the LEDs
indicate that problems have occurred: see the corresponding table;
d. remove the key from the controller.
Important: when connecting the controllers, the following
warnings must be observed:
• incorrect connection to the power supply may seriously damage the
controller;
• use cable ends suitable for the corresponding terminals. Loosen each
screw and insert the cable ends, then tighten the screws and lightly
tug the cables to check correct tightness;
• separate as much as possible the probe and digital input cables from
the power cables to the loads so as to avoid possible electromagnetic
disturbance. Never lay power cables and probe cables in the same
conduits (including those in the electrical panels);
• avoid installing the probe cables in the immediate vicinity of power
devices (contactors, circuit breakers, etc.). Reduce the path of the
probe cables as much as possible and avoid enclosing power devices.
upload
download
extended download
Fig. 2.p
Fig. 2.q
Fig. 2.r
Note: when connecting the RS485 serial network:
• connect the shield to the GND terminals on all controllers;
• do not connect the shield to the earth on the electrical panel;
• use a twisted pair shielded cable (e.g. Belden 8762 – AWG 20 or BELDEN
8761-AWG 22);
• connect a 120 Ω terminal resistor between the Tx/Rx+ and Tx/Rxterminals on the last MPXPRO controller.
MPXPRO - + 0300055EN rel. 1.3 07/03/13
16
ENG
LED signal
Cause
Orange flashing
Controller not
compatible
Red flashing
Incorrect use of
the key
Orange steady
Data copy error
Off
Key not powered
or fault
Meaning
The parameters
cannot be copied
due to incompatibility of the
firmware versions
Commissioning via terminal/display (with IROPZTLN00
converter).
Solution
Check compatibility of the firmware
versions (see notes
above)
This is used to connect a supervisor PC, running the special software, to
an MPXPRO controller via a user terminal (IR00UGC300) or remote display
(IR00XGC300) fitted with commissioning port. Identify the connection
port located under the keypad.
Repeat the procedure following
the instructions in
point c.
The data on the
Repeat the opecontroller or the
ration or contact
key may be corrupt service
Check that the
-key is powered or
contact service
The button on
the key has been
released too early
A
B
C
Terminal
IR00UGC300
IR00XGC300
Tab. 2.g
The key can be programmed not only from the MPXPRO controller,
but also directly from a PC, using the special USB/I2C converter
(IRPOPZPRGO0) and the VPM program. Using this connection, the PC can
completely program the key. Specifically, the following operations are
possible: set the values of the parameters (both unit and operating), set
the visibility and upload attribute, write and read the parameters to/from
a file, and check the parameters.
IROPZTLN00
USB/tLAN
converter
PC
Fig. 2.s
Connect the USB ports on the converter and the PC using a USB cable.
If the PC is connected to a Master controller, the software can access
the unit and operating parameters and status variables relating to the
Master controller, as well as the Slave controllers in the subnetwork. If the
connection is made to the terminal on a slave, only the parameters (unit
and operating) and status variables of that Slave can be accessed.
2.11 Commissioningtool(VPM-VisualParameter
Manager)
MPXPRO can communicate directly with a PC using the “commissioning”
port. This connection can be used to program and check the operation
of an MPXPRO controller from the PC when installing and first starting the
system. The commissioning connection can be used to:
• set value, visibility and download attributes of all the parameters from
Master to Slave, including unit parameters;
• completely program a key;
• at start-up, monitor and manually control all the inputs/outputs;
• update the firmware.
Commissioning via the RS485 supervisor port (with
CVSTDUMOR0 converter)
As well as the connection via the terminal, MPXPRO can also be
connected to a PC via the RS485 supervisory network. In this case, the PC
will only be connected to the Master controller. Access to the parameters
(unit and operating) and status variables relating to the Slaves connected
to the Master will be available via the Master controller.
A PC can access the commissioning connection via the special port
available on some user terminals code IR00UGC300 and remote display
code IR00XGC300 or in supervisory RS485 network.
The commissioning software can also be used to program the key.
Further information on the operation of the commissioning software is
available in the online manual for the VPM program, downloadable from
http://ksa.carel.com.
To use this commissioning connection:
• connect a Master controller (board terminals 20, 21, 22) to the RS485
output on the CVSTDUMOR0 converter, using an RS485 connection
cable;
• connect the USB ports on the converter and the PC using a USB cable.
Note: To manage the Slave controllers in the subnetwork from the
PC, make sure that these are correctly connected to the Master via
the tLAN.
MASTER
SLAVE
tLAN
RS485
PC
USB
CVSTDUMOR0
Fig. 2.t
17
MPXPRO - + 0300055EN rel. 1.3 07/03/13
ENG
2.12 Settingthedefaultparameters/loadingthe
parameter sets
Introduction
Seven different sets of parameters are saved in the MPXPRO memory.
Set 0, called the working set, contains the set of parameters used by
MPXPRO during normal operation. This set is loaded whenever MPXPRO
is started, and the parameters can be modified at any time from the
terminal, supervisor, remote control, VPM and programming key.
The other six sets of parameters, numbered 1 to 6, contain other lists of
parameters, preloaded by CAREL during production, which can be copied
as desired to the working set (Set 0). These sets of parameters, unlike Set
0, can only be modified using the programming key and the VPM. The
sets of parameters, once differentiated by the manufacturer of the unit,
can be loaded so as to rapidly set a list of parameters, with corresponding
values, to control the refrigeration system.
Parameter sets from 1 to 6 can be modified as follows:
1. copy the parameters from MPXPRO to the programming key
MXOPZKEYA0 (UPLOAD);
2. read the parameters saved on the programming key using VPM;
3. select the set and modify the parameters usingVPM. For each parameter,
the value, visibility, enabling to copy from Master to Slave, and
configurability at first start-up can all be set;
4. write the parameters to the programming key using VPM;
5. copy the parameters from the programming key to MPXPRO
(DOWNLOAD). See paragraph 2.10.
Note:
• when copying the parameters from the key to MPXPRO and vice-versa,
MPXPRO must not be powered;
• to read/write the parameters on the key using VPM, the converter code
IROPZPRG00 is required.
Important: modifying the set of parameters saved in the MPXPRO
memory using the key permanently overwrites the parameters
set by CAREL. The set of default parameters is never overwritten,
being stored in a non-modifiable area of memory.
Procedure for setting the default parameters / loading
the parameter sets
Procedure:
1. power down the controller;
2. press the Prg/mute button;
3. power up the controller again while holding Prg/mute: at the end, the
number 0 is displayed, which represents set 0;
4. to load the default parameters, press the SET button to confirm set 0,
otherwise see step 5;
5. press UP/DOWN to choose the set of parameters (from 1 to 6) to be
loaded as the working set, and confirm by pressing SET;
6. at the end of the procedure, the display will show the message “Std”,,
indicating that the procedure has ended;
7. if required, run the guided commissioning procedure (see par. 4.3)
Note: the procedure loads a set of parameters as desired, from 1 to
6. The maximum number of parameter sets that can be loaded is limited
by the value of parameter Hdn, not visible on the keypad and only
modifiable using VPM or the programming key. For example, if Hdn=3,
during the procedure only parameter sets from 1 to 3 can be loaded on
the controller.
Par. Description
Hdn Number of default parameter sets
available
Def.
Min
Max
0
0
6
U.O:M.
-
Tab. 2.h
MPXPRO - + 0300055EN rel. 1.3 07/03/13
18
ENG
3. USER INTERFACE
The front panel of the user terminal (IR00UG****) includes the display and
the keypad, featuring 4 buttons that, pressed alone or in combination, are
used to program the controller. The remote display (IR00XG****) is only
used to show the values of system variables.
3.1 User terminal and remote display
The display shows measurements in the range –50 and +150 °C, according
to the type of probe used. The measurement is displayed with resolution
to one tenth between –19.9 and + 19.9 °C. For 0 to 5 V ratiometric and
active 0 to 10 V or 4 to 20 mA probes the unit of measure is defined by
the type of probe used. The decimal point can be disabled by setting a
parameter (/6).
Remote display
AUX
MPXPRO
MPXPRO
User terminal
Fig. 3.a
Icon
Icon / function statuse
OFF
FLASH
Function
Compressor/
Solenoid
Evaporator fans
Defrost
Auxiliary output
Alarm
Clock
Light (local or
network)
Fig. 3.b
Note
Active
Not active
Request
Active
Not active
Request
Flashes when activation is prevented due to external disabling or procedures in progress.
Active
Active
Pre-activation
of the delayed
external digital
alarm
Night-time
operation
Not active
Not active
Request
-
Flashes when activation is prevented due to external disabling or procedures in progress.
Comes on with activation of the auxiliary output selected as local or network auxiliary.
-
Alarm in
progress
Flashes in the event of alarms during normal operation (e.g. high/low temperature) or alarms
from external digital input, immediate or delayed, on both Master and Slave controllers.
-
Clock alarm
Active
Not active
-
On the Master
indicates Upload
Service
parameters to
Slaves
HACCP function
HACCP
enabled
Continuous
Continuous cycle cycle function
activated
-
-
Flashes when activation is delayed or stopped by protection times.
On power-up the icon indicates the Real Time Clock (RTC) is fitted.
System error in During commissioning, indicates that the parameter has not been set; during the connection to
progress
the remote control indicates override in progress.
HACCP alarm
During the HACCP alarm HA and/or HF is shown on the display.
saved
Request
Flashes when activation is prevented due to external disabling or procedures in progress (e.g.
minimum compressor OFF time)
Tab. 3.a
Note:
• with the alarm, clock, service and HACCP icons active, flashing has
priority over ON. For example, in night-time operation (clock icon on),
the icon will flash if there is a clock alarm;
• the value to be displayed on the user terminal can be configured by
setting parameter /t1, and on the remote display by setting parameter
/t2.
19
MPXPRO - + 0300055EN rel. 1.3 07/03/13
ENG
3.2 Keypad
Setting
Function
Front keypad controls
Display when setting / notes
Duration
Value on display flashing
Set point
Temperature set point
Set value
/
Save set point and return to standard display
Type F parameters (frequent)
5s
Access the parameters (programming level)
Type C (configuration) or A
(advanced) parameters
The first type F parameter is displayed
5s
&
Enter password (22 for configuration level and 33 for advanced level)
/
Confirm the password, the first type C or A parameter is displayed
Output from the livello programming
Local defrost
Defrost
Multiplexed defrost (Master
only)
&
Continuous cycle
&
Auxiliary functions
5s
The changes are saved
5s
dFb : activate defrost dFE : deactivate defrost
5s
dFb : activate defrost dFE : deactivate defrost
5s
ccb : activate continuous cycle (see paragraph 6.6)
ccE : deactivate continuous cycle
Activate/deactivate auxiliary output
AUX output
5s
&
Network functions (only for
Master)
Copy parameters from
Master to Slave
See paragraph 3.6 : “Copy parameters from Master to Slave”
Display network unit status
from Master
Set the default parameters
(restore parameters)
Enter password (default 66)
/
Set default parameters (*)
&
Select Slave: see paragraph 3.5 : “Display Slave controller status from
Master terminal”
&
5s
&
Display alarm log
If 0 is displayed press set to continue
on power-up
Enter password (default 44)
/
Alarms
See paragraph 9.3: “Display alarm log”
Manual alarm reset
5s
&
“rES” indicates the alarm has been reset
Mute buzzer and disable
alarm relay
HACCP
HACCP menu
See par. 9.4 “HACCP alarms and display”
&
Tab. 3.b
(*) The default parameters, or any of the sets of parameters loaded inside MPXPRO,
only have effect on the parameters visible from the user terminal, based on the
list of parameters. The parameters that are not visible on the user terminal are not
affected by this procedure.
MPXPRO - + 0300055EN rel. 1.3 07/03/13
20
ENG
3.3 Programming
Accessing the type F parameters
The parameters can be modified using the front keypad. Access differs
according to the type: Frequent (F), configuration (C) and advanced (A)
parameters. The type of parameter is indicated in the table parameters.
Access to the configuration and advanced parameters is protected by
a password that prevents unwanted modifications by unauthorised
people. The password for the advanced parameters also allows access
to all the control parameters; this operation must only be performed by
qualified personnel.
The type F parameters (frequent) include the probe calibrations, set point
and differential, end defrost temperature, maximum defrost duration,
alarm thresholds, evaporator fans activation threshold and differential,
and superheat set point. See the table of parameters.
Procedure :
1. press Prg/mute for more than 5 seconds (if there are active alarms the
buzzer is muted): the display shows the code of the first type F
parameter available, /c1;
2. see the paragraph “Setting the parameters”, point 1.
Select network unit (Master)
uM
Master
u1
Slave 1
u2
Slave 2
u3
Slave 3
u4
Slave 4
MPXPRO
If using a user terminal connected directly to the Master controller, this
function can be used to choose the desired unit. After having identified
the required setting (e.g. edit parameters, access the alarm log,...), then:
• scroll the list of Slave units available pressing UP or DOWN;
• press Set to select the desired unit:
Fig. 3.f
u5
Slave 5
Important: if no button is pressed, after 10 s the display starts
flashing, and after 1 minute the standard display will automatically
be restored.
Tab. 3.aTab. 3.c
(uxo indicates that controller x is OFFLINE);
• to return to the normal display press Prg/mute.
Accessing the type C parameters
The controller will in any case return to the normal display after a timeout
of around 1 minute.
MPXPRO
The type C parameters (configuration) include the choice of variable
displayed on the user terminal, assignment of the of the outlet, intake
and defrost functions to the probes, configuration of the digital inputs,
behaviour of the evaporator fans during defrost, configuration of
the Master/Slave network, and defrost time bands. See the table of
parameters.
Procedure:
1. press Prg/mute and Set together for more than 5 seconds (if there are
active alarms the buzzer is muted): the display shows the number
0 flashing;
2. press UP or DOWN and enter the PASSWORD: 22. Confirm by selecting
Set;
3. the first modifiable type C parameter is displayed, /4;
4. see the paragraph “Setting the parameters”, point 1.
MPXPRO
Fig. 3.c
Fig. 3.d
Accessing the type A parameters
Note: this specific procedure can be managed from the Master
controller only, if the user terminal is connected to a Slave
controller the procedure is limited to that Slave only.
The type A parameters (advanced) include the choice of the type of
probe (NTC, PTC, PT1000, NTC L243) for each of the four groups of probes,
assignment of the superheat control, ambient temperature and humidity
and glass temperature probes, compressor protection parameters, the
parameters that define the defrost algorithm used (Sequential stops,
Running time, Power defrost, Skip defrost, etc.), maximum and minimum
evaporator fan speed, the integration times and delays for the superheat
protection functions, and the parameters for displaying the normal and
HACCP alarm queue.
Changing the set point (St)
To modify the set point (default =50°C):
Procedure :
• press Set until the display shows the current value of St, flashing;
• press UP or DOWN to reach the desired value;
• press Set briefly to confirm the new value of St;
• the standard display will be restored.
MPXPRO
Procedure:
1. press Prg/mute and Set together for more than 5 seconds (if there are
active alarms the buzzer is muted): the display shows the number
0 flashing;
2. press UP or DOWN and enter the PASSWORD: 33. Confirm by selecting
Set;
3. the first modifiable type A parameter is displayed, /2;
4. see the paragraph “Setting the parameters”, point 1.
Important:
Fig. 3.e
• with this procedure, available starting from firmware version 2.x, all the
controller parameters can be accessed;
• the type of parameters (F= frequent, C= configuration, A= advanced,)
and the related password can be modified using the VPM program.
21
MPXPRO - + 0300055EN rel. 1.3 07/03/13
ENG
Setting the parameters
Category
Probes
Icon
Category
Electronic valve
Control
Configuration
Compressor
Alarm log
Defrost
HACCP
Alarm
RTC
MPXPRO
Once having accessed the desired level of parameters (F, C or A):
1. pressUPorDOWNuntilreachingthedesiredparameter:whenscrolling,an
icon appears on the display representing the category the parameter
belongs to (see the table below and the table of parameters);
2. or: press Prg/mute to display the menu of parameter categories. See
the table of parameters at the end of manual for further details on
the categories. Press UP/DOWN until reaching the desired category
of parameters and press Set: the list of parameters in the selected
category is displayed;
Fig. 3.g
Par. Description
tc
y__
M__
d__
u__
h__
n__
Icon
Def.
Min
Max
U.O.M.
0
1
1
6
0
0
0
1
1
1
0
0
99
12
31
7
23
59
year
month
day
day
hour
min
Date/time (Press Set)
Date/time: year
Date/time: month
Date/time: day of the month
Date/time: day of the week
Date/time: hours
Date/time: minutes
Setting the day/night time bands
Procedure:
1. access the type C parameters as described in the corresponding
paragraph and select the RTC category;
2. press UP/DOWN and select the parent parameter tS1=time for switching
from night to day;
3. press Set: the parameter d followed is displayed by one or two digits that
indicate the day for switching from night to day mode, as follows:
• 0 = switching disabled;
• 1 to 7 = Monday to Sunday;
• 8 = Monday to Friday;
• 9 = Monday to Saturday;
• 10 = Saturday & Sunday;
• 11 = every day.
4. press Set to confirm and go to the next parameters: h = hour, m= minutes
5. press Set to confirm and Prg/mute to go to parameter tE1 = time for
switching from day to night.
Evaporator fans
Tab. 3.b
3.
4.
5.
6.
press UP or DOWN until reaching the desired parameter;
press Set to display the associated value;
increase or decrease the value of the parameter using UP or DOWN;
press Set to temporarily save the new value and return to display the
parameter code;
7. iftheparameterhassub-parameters,afterhavingselectedtheparameter,
press Set again to enter the sub-menu, use the UP or DOWN button
to scroll between the sub-parameters, which can be modified like a
normal parameter. Press Set again to temporarily save the values and
Prg/mute return to the higher level menu;
8. repeat steps from 3) to 7) to modify other parameters;
9. to permanently save the new values assigned to the parameters Prg/
mute for 5 seconds. This exits the parameter setting procedure.
Note:
day
• all the changes made to the parameters, temporarily stored in the RAM,
night
can be cancelled, returning to the standard display by not pressing any
button for 60 seconds. The values of the clock parameters, however,
are saved when entered.
• if the controller is powered down before pressing Prg/mute, all the
changes made to the parameters will be lost
• in the two parameter setting procedures (C and A), the new values are
only saved after having pressed Prg/mute for 5 seconds. When setting
the set point, the new value is saved after confirming with Set.
night
t
tS
tE
Fig. 3.h
Note: 8 time bands can be set for each day, setting parameters tS1
to tS8 and tE1 to tE8.
3.5 Display Slave controller status from the
Master user terminal (virtual console)
3.4 Example:settingcurrentdate/timeandday/
night time bands
Procedure valid for Master/Slave networks. If a user terminal is connected
directly to the Master controller, the status of any Slave controller can be
displayed (as if the terminal were connected to the Slave controller).
Setting the current date/time
Procedure:
1. press Prg/mute, Set and DOWN together.
2. select the Slave controller to display (u1= Slave 1,…u5= Slave 5);
3. press Set to confirm;
4. the user terminal now behaves exactly as if it were connected to the
chosen Slave, in terms of icons and texts on the display;
5. press Prg/mute to return to the standard display on the Master. The
normal display is restored in any case after 1 minute, if no any button
is pressed.
Procedure:
1. press Prg/mute for 5 seconds: this accesses the list of type F parameters;
2. press Prg/mute: the first category of parameters, “Pro”, is shown;
3. press the UP/DOWN buttons until reaching category“rtc”, highlighted by
the “clock” icon at the top right;
4. press Set: parameter “tc”is displayed. Press Set: parameter y is displayed
followed by two digits that indicate the current year;
5. press Set and set the value of the current year (e.g.: 8=2008), press Set
again to confirm;
6. press the UP button to select the next parameter, M=month, and repeat
steps 3, 4 and 5 for parameters: M=month, d=day of the month,
u=day of the week, h=hour, m=minutes;
7. to return to the list of main parameters press Prg/mute.
MPXPRO
The example shows Slave controller 2 selected.
Fig. 3.i
3.6 Copy parameters from Master to Slave
MPXPRO - + 0300055EN rel. 1.3 07/03/13
22
ENG
(Upload)
3.8 Using the remote control (accessory)
All the parameters with upload attribute can be uploaded from a
Master controller to the Slave controllers in the subnetwork. The upload
attribute can only be set for the parameters using the VPM program
(Visual Parameter Manager). This procedure can be used instead of the
programming key, with the advantage of being able to update all the
Slave boards in the subnetwork at the same time, without powering down
the controllers and without overwriting the parameters that should not
be modified, such as the serial address, the clock parameters, etc. rather
than having to repeat the procedure individually for each board with the
programming key.
The MPXPRO remote control is an instrument developed to simplify
the programming and setup of an MPXPRO controller. As well as the
traditional remote keypad, it features a series of functions used to
override the status of the outputs and inputs, so as to completely test the
connections and the operation of the application.
remote control
Esc
Restore
ALL
Set
Synch
Procedure:
1. press Prg/mute and Set together for more than 5 seconds (if there are
active alarms the buzzer is muted): the display shows the number
0 flashing;
2. press UP or DOWN and enter the PASSWORD: 66. Confirm by selecting
Set;
3. press UP or DOWN to select the Slave controller to be programmed.
Confirm by selecting Set. Selecting ALL programs all the Slave
controllers in the network;
4. during the programming procedure, the terminal display shows the
normal display alternating with the message uPL, and the spanner
icon comes on;
5. once the programming procedure is complete, the message uPL
disappears and the spanner icon goes off. In the event of errors, the
message uPX is displayed (X= number of the Slave controller where
the error occurred).
Res. E2V
Solenoid
1
2
3
D.O.
I/0
Digital Out
Open/Close
Pro
Temp. Probes
Defrost
4
5
6
A.O.
+
Analog Out
+10stp/+5%
Eud
E2V Probes
Lights
7
8
9
ACC
0
D.I.
ACC Probes
Fans
Digital In
-10stp/-5%
Status
Outputs
Commands
E2V
product part number IRTRMPX000
Fig. 3.k
Description
MPXPRO
The MPXPRO remote control features a series of buttons, divided into
groups based on their function. In addition to the traditional remote
keypad, it has a special section for displaying the overall status of the
controller (probes, internal variables), manually overriding the inputs and
outputs, and manually positioning the electronic expansion valve (EEV).
The MPXPRO remote control interacts with all terminals/displays fitted
with infrared receiver (IR00UGC300, IR00XGC300).
The parameter relating to the enabling code is H3:
Fig. 3.j
Par. Description
H3 Remote control enabling code
00 = programming from remote control
without code
Def
0
Min
0
Max
255
UoM
-
Tab. 3.c
3.7 Maximum and minimum temperature
monitoring (parameters r5,rt,rH,rL)
Remote control during start-up
The minimum and maximum temperatures measured by the probe set
for parameter r5 can be monitored over a period of up to 999 hours (more
than 41 days).
When started for the first time, MPXPRO displays the start-up procedure.
In this phase, the remote control is always active on all controllers, without
distinction between codes, and consequently the parameters can be set
without having to activate the remote control or enter specific codes. As
a result, operate near the display is question, in order to avoid interfering
with other controllers.
To enable this function, proceed as follows:
• enter advanced programming mode (type A parameters), as explained
in paragraph 3.3;
• set parameter r5 to select the probe used for monitoring (see the table
of parameters);
• display parameter rt and press Set to display the number of hours
minimum and maximum temperature monitoring has been active (if
just enabled, rt=0) or to restart temperature monitoring, press DOWN
for more than 5 seconds while displaying the hours (the message ‘rES’
indicates the hours have been reset). The controller resets the hour
counter and restarts monitoring;
• to display the maximum temperature measured by the probe, read the
value associated with parameter rH;
• to display the minimum temperature measured by the probe, read the
value associated with parameter rL.
Activating the remote control
Esc
Synch
23
Synch: enable the use of the remote control;Esc: disable the
use of the remote control.
After pressing Synch, each device displays its value of
parameter “H3: remote control enable code”, if not null. The
numeric keypad can be used to specify the code of the
instrument in question, so as to avoid interference with the
other devices..
MPXPRO - + 0300055EN rel. 1.3 07/03/13
ENG
Important:
“Outputs” area: directly override the digital outputs
• parameter H3 is equal to 0 by default on all MPXPRO controllers, to
avoid interference within the operating range of the remote control;
the values of parameter H3 should be unique for each device.
• after 5 minutes without pressing any button, the remote control
connection is automatically interrupted, together with any active
overrides. To keep the connection and any overrides active, press
any button before the 5 minutes elapse. Before interrupting the
connection, the display flashes for 10 seconds to signal the imminent
disconnection.
• the remote control can be disabled completely by setting parameter
H2=3.
Solenoid
2
Defrost
5
Lights
8
Used to manually override the status of the various digital
outputs. Manually overriding an output disables the normal
operation of the instrument, that is, the MPXPRO controller
does not act on the overridden outputs. The MPXPRO
display signals that at least one output has been manually
overridden by switching on the spanner icon. The override
using the 4 buttons in this section is cyclical, that is, the
function changes status cyclically each time the specific
button is pressed. The override starts when the button
is first pressed. The status of the most common logical
functions can be overridden:
Fans
Outputs
Remote keypad and navigation
button Pressed briefly (1 s)
Return to the previous menu
Mute buzzer
Edit parameter
Set
Confirm changes
Set
Pressed and held (5 s)
Return to the initial display
and save changes
Access ALL the parameters
Restore
ALL
Display set point
Scroll
Light /Aux
Scroll
Defrost ON/OFF
Solenoid/compressor
Defrost
Light
Fans
MPXPRO displays the outputs that are active by switching
on the corresponding icon. Pressing the “Restore ALL”
button briefly (1 sec) deactivates the overrides on the digital
outputs in this section. Pressing and holding the “Restore
ALL” button disables all the overrides activated from the
remote control. Once the overrides have been disabled, the
controller automatically resumes normal operation.
Important: overriding the status of the solenoid output may
cause the activation of the fan outputs, depending on the
configuration of the fan parameters (see configuration parameters
F0 and F2).
ON/OFF
“Commands” area: override digital-analogue outputs
and digital inputs.
Used to switch the instrument to the OFF logical status; in
this status all the control functions are deactivated, except
for communication with the supervisor, the Master/Slave
network and management of probe alarms.
This section can be used to override all the outputs on the MPXPRO,
both digital and analogue, as well as the digital inputs. The structure is
similar to the display of the probe readings, there are 3 submenus directly
accessible by pressing the 3 buttons:
Status area: display instrument status
1
Pro
Temp. Probes
4
Eud
E2V Probes
7
ACC
ACC Probes
Status
D.O.
Used for direct and immediate access to the values read by
the probes on the MPXPRO and the main internal variables
used for the various control functions. The three buttons
access three different menus. The menus are navigated in
the same way as on a traditional user terminal:
to enter/exit the menu for the displaying the
Pro
temperature probes;
to enter/exit the menu for the displaying the
Eud
probes/status relating the electronic expansion
valve;
to enter/exit the menu for the displaying the
ACC
probes/status relating to the anti-sweat function.
CMP Solenoid/compressor
dEF Defrost
FAn Evaporator fans
SM
Sd1
Sr
Su
Outlet probe temp.
Defrost probe temp.
Intake probe temp.
Virtual probe temp.
SrG Control probe temp.
St
Set point
StU Working set point
Aux. defrost probe
Sd2
temp.
Auxiliary probe 1
SA1
temp.
Auxiliary probe 2
SA2
temp.
ACC
Eud
SH
P3
PPU
PF
Superheat
Superheat set point
Position (%) EEV
Position (steps) EEV
Saturated evaporatEu
tion temperature
Superheated gas
tGS
temperature
PEu Evaporation pressure
MPXPRO - + 0300055EN rel. 1.3 07/03/13
Light
AU
ALM
dF2
SSu
ESu
AUX
Alarm
Defrost aux
Suction valve
Equalizing valve
PF Position (steps) EEV
PPU Position (%) EEV
FSC Modulating fans
Anti-sweat heater
rA
output %
D.I.
di1 Dig. input 1
di2 Dig. input 2
di3 Dig. input 3
di4 Dig. input 4
di5 Dig. input 5
Navigation inside the menus is the same as on any user terminal. Pressing
any of the 3 buttons enters one of the menus, “Up” or “Down” scrolls
the variables, pressing “Set” displays the value of the selected variable,
and changing the value using “Up” or “Down” overrides the value. When
scrolling the menus, the display shows which variable is currently
virtualised by switching on the spanner icon. The override of any variable
can be disabled individually by briefly pressing (1 sec) the “Restore ALL”
button corresponding to the specific variable. From the main menu,
pressing and holding (5 sec) the “Restore ALL” button disables all the
active overrides.
Below is a list of all the variables (with corresponding code) displayed in
the various menus:
Pro
LiG
A.O.
dPt
SA
SU
SUt
Dewpoint
Ambient temp.
Ambient humidity
Glass probe temp.
Anti-sweat heater
rAP
PWM output
Anti-sweat heater
rA
output %
24
ENG
“E2V” area: override position of the electronic expansion
valve
In this section, the position of the electronic expansion valve can be
controlled manually. As in the other cases, the override function is
activated by pressing the button once. When pressing one of the buttons,
the display shows the position reached for 3 seconds, then resumes the
display of the previous variable, to allow the position of the valve to
be changed and then immediately observe the result. Specifically, the
various buttons have the following functions:
• cyclically open/close the expansion valve
I/0
completely, each command is signalled on the
display by the message “OPn”, if the valve is opening,
Res. E V
or “CLo” if the valve is closing, for 3 seconds;
• increase the position of the valve. The effect
I/0
+
depends on the type of valve configured. For E2V
Open/Close
stepper valves, each time the button is pressed the
position of the valve increases by 10 steps, while for
+
PWM valves it increases by 5%;
• decrease the position of the valve. As above, for E2V
+10stp/+5%
0
stepper valves the position decreases by 10 steps,
while for PWM it decreases by 5%;
• Res E2V: pressed for 5 seconds, restores the normal
-10stp/-5%
operation of the electronic valve. This button is
EV
used to disable the override on the electronic
expansion valve only.
2
2
Disabling the overrides
The MPXPRO remote control can disable the overrides in four different
ways:
with the “Restore ALL” button
• Pressed briefly (1 sec) from the main menu: disables the overrides of
the digital outputs in the “Outputs” section
• Pressed briefly (1 sec) from the “Commands” menu: disables the
override on each individual variable
• Pressed and held (5 sec) from the main menu: completely disables all
the overrides
with the “Res. E2V” button”
• Pressed and held (5 s): disables the override on the electronic valve
only (E2V or PWM)
25
MPXPRO - + 0300055EN rel. 1.3 07/03/13
ENG
4. COMMISSIONING
4.1 Configuration
4.2 Recommended initial configuration
Once the electrical connections have been completed (see the chapter
on Installation) and the power supply has been connected, the operations
required for commissioning the controller depend on the type of
interface used, however essentially involve setting the so-called initial
configuration parameters. See the guided commissioning procedure.
MPXPRO features highly configurable inputs and outputs. CAREL in any
case recommends the basic configuration following the default settings
of the parameters. By following this suggestion, the controller can
independently manage the main functions in most applications, without
having to significantly modify the settings of the parameters.
1. MXOPZKEYYA0 / IROPZKEYA0 (firmware 1.x) programming key.
MPXPRO can be configured using programming keys that have
themselves been programmed. In this case, simply plug the key into
the connector. The operation must be performed with the controller
off. After loading the parameters the controller can be started.
2. Commissioning tool software, VPM. This procedure is used to
program and test the operation of the MPXPRO from a PC during
commissioning when starting the system. In particular, this method
is used to:
• set the values, visibility and attributes of all the parameters
(including unit parameter);
• completely program a key;
• during start-up, monitor and manually override all the inputs/
outputs;
• update the firmware.
Inputs
The default configuration involves:
Group 1: NTC temperature probes on the showcase:
• S1: NTC outlet probe Sm;
• S2: NTC defrost probe Sd;
• S3: NTC intake probe Sr.
Group 2: superheat control:
• S4/DI1: NTC superheated gas temperature probe on evaporator outlet
(configured only on models with valve driver included, see parameter
/Fd)
• S5/DI2: input not active;
Group 3: superheat control:
• S6/DI3: ratiometric evaporator pressure probe (configured only on
models with valve driver included, see advanced parameters /P3, /U6,
/L6, /FE).
The commissioning tool can be connected from the PC via:
a: a dedicated port available on some user terminals/remote
displays
Group 4:
• S7: input not active.
MPXPRO
tLAN
AUX
Group 5:
• digital input DI5 not active (see parameter A12)
USB
IROPZTNL00
USB/tLAN converter
Terminal
IR00UGC300
IR00XGC300
commissioning
cable
Default connections:
PC
S1
S2
S3
S4/
GND DI1
37 36 35 34 33
S5/ S6/
S7/
DI2 DI3 GND DI4 5Vdc
32 31 30 29 28
Fig. 4.l
b: the RS485 supervisor network
MASTER
SLAVE
NTC
NTC
NTC
NTC
RATIOMETRIC
air off temperature
probe (Sm)
tLAN
saturated evaporation
pressure/temperature
proibe (PEu/tEu)
defrost temperature
probe (Sd)
air on temperaure
probe (Sr)
RS485
PC
Fig. 4.n
USB
Outputs
CVSTDUMOR0
USB/RS485 converter
The default configuration involves:
Relay 1: solenoid valve/compressor (see parameter H13);
Relay 2: light (see parameter H7);
Relay 3: defrost (not modifiable);
Relay 4: evaporator fans (see parameter H1);
Relay 5: alarm (see parameter H5);
PWM 1: anti-sweat heater control, see paragraph 6.3.
PWM 2: evaporator fan speed control, see FAN category parameters.
Fig. 4.m
3. User terminal.When first started, MPXPRO activates a special procedure
to set the critical parameters for:
• correct communication of the controller with a supervisor and Master/
Slave network;
• management of the electronic valve.
This procedure can be disabled from the key or commissioning tool
(VPM). During this procedure, the device remains in standby and the
functions are disabled (including control and communication via
RS485 or tLAN). The special configuration menu is only displayed on
the user terminal, consequently one needs to be connected if the
function is not disabled (avoiding conflicts in the network/LAN or
return of liquid refrigerant to the compressor).
Only after having set all the required parameters can normal
configuration be performed.
4. Remote control. When first started, this can be used to directly
configure the critical parameters without needing to activate the
synchronization function (synch button).
MPXPRO - + 0300055EN rel. 1.3 07/03/13
superheated
gas probe (tGS)
Note: VPM (Visual Parameter Manager) can be used to modify the
relay mapping.
26
ENG
Power supply
115- 230 V~
200 mA~ max
L N AUX4
AUX3
(
1
2
3
4
L
N
NO NC
R1
/P2: Type of probe, group 2 (S4,S5)
N
L
5
C
(
6
7
8
9
NO C
NO NC
R2
R3
AUX1
AUX2
( (
( (
10 11 12 13
C
NO
Used to select the type of temperature probe to be used for inputs S4, S5.
Par.
/P2
14 15 16
C
NO NC
R4
C
R5
Description
Type of probe, group 2 (S4, S5)
0 = NTC Standard Range –50T90 °C
1 = PTC Standard Range –50T150 °C
2 = PT1000 Standard Range –50T150 °C
3 = NTC L243 Standard Range –50T90 °C
Def
0
Min
0
Max
3
Tab. 4.d
Fig. 4.o
Note: NTC L243/PTC/PT1000 probes can only be set in the full
optional models or models with EEV driver. To assign the functions
to the other probes, see parameters /FA, /Fb, /Fc, /Fd, /FE,
/FF, /FG, /FH, /FI, /FL, /FM. For probe calibration, see parameters /c4,/c5.
4.3 Guided commissioning procedure (user
terminal/remote display)
/P3: Type of probe, group 3 (S6)
Used to select the type of temperature or ratiometric pressure probe to
be used for input S6.
When first powered up, MPXPRO runs a procedure that guides the user in
setting the main parameters for the configuration of the electronic valve
and the serial network.
Par.
/P3
Start-up parameters
Par.
/P2
/P3
/Fd
/FE
/U6
/L6
P1
PH
In
Sn
H0
UoM
-
Description
Type of probe, group 2 (S4, S5)
Type of probe, group 3 (S6)
Assign tGS (superheated gas temperature probe)
Assign PEu/tEu (saturated evaporation pressure/temperature probe)
Maximum value of probe 6
Minimum value of probe 6
Electronic valve
Type of refrigerant
Type of unit
Number of slaves in the local network
Serial or Master Slave network address
Description
Type of probe, group 3 (S6)
0 = NTC Standard Range –50T90 °C
1 = PTC Standard Range –50T150 °C
2 = PT1000 Standard Range –50T150 °C
3 = NTC L243 Standard Range –50T90 °C
4 = 0 to 5V ratiometric probe
Def
0
Min
0
Max
4
UoM
-
Tab. 4.e
Note: NTC L243/PTC/PT1000 can only be set in the full optional
models or models with EEV driver.
/Fd: Assign tGS (superheated gas temperature probe)
Used to assign the measurement of the superheated gas temperature at
the evaporator outlet to the selected probe.
Tab. 4.c
Par. Description
/Fd Assign tGS (superheated gas temperature)
The parameters can be configured from the user terminal or the remote
control. If using the remote control, a terminal with display and infrared
receiver (IR) is required.
0 = Funct. disab.
1 = Probe S1
2 = Probe S2
3 = Probe S3
4 = Probe S4
5 = Probe S5
After having powered up the controller:
1. the first parameter is displayed: /P2 = type of probe, group 2 (S4, S5);
2. press Set to display the value of the parameter;
3. press UP/DOWN to change the value;
4. press Set to confirm, the “spanner” icon disappears, indicating that the
setting has been made;
5. press UP and repeat steps 2, 3, 4 for the following parameters, /P3, /Fd, /
FE, /U6, /L6, P1, PH, In, Sn, H0;
6. press Prg/mute for 5 seconds to exit the guided commissioning
procedure.
Def
0
Min
0
Max
11
UoM
-
6 = Probe S6
7 = Probe S7
8 = Serial probe S8
9 = Serial probe S9
10 = Serial probe S10
11 = Serial probe S11
Tab. 4.f
/FE: Assign PEu/tEu (saturated evaporation pressure/temperature
probe)
Used to assign the measurement of the saturated evaporation pressure/
temperature to the selected probe, which by default is the probe
connected to input S6. The 0 to 5 Vdc ratiometric probe is recommended.
Description
Assign PEu/tEu (saturated evaporation
pressure/temperature probe)
See /Fd
Def
0
Min
0
Max
11
MPXPRO
Par.
/FE
UoM
-
Tab. 4.g
/U6, /L6: Maximum / minimum value of probe S6
Fig. 4.p
Parameters /L6 and /U6 are used to adjust the maximum and minimum
limits corresponding to the range of measurement for the probe
connected to input S6.
Par.
/U6
/L6
Description
Maximum value of probe 6
Minimum value of probe 6
Def
9.3
-1.0
Min
/L6
-100
Max
100
/U6
UoM
barg, RH%
barg, RH%
Tab. 4.h
P1: Type of expansion valve
MPXPRO can control the CAREL E2V electronic valve or PWM valves,
depending on the model code.
Par.
P1
Description
Electronic valve
0 = not used
1 = PWM valve
2 = CAREL E2V valve
Def
0
Min
0
Max
2
UoM
-
Tab. 4.i
27
MPXPRO - + 0300055EN rel. 1.3 07/03/13
ENG
Example: to configure the addresses in a supervisor network made
up of three Master controllers that manage 5, 3 and 1 Slave controllers
respectively.
Solution: assign, for example, the first Master controller serial address
H0=31, which also represents the controller address in the supervisor
network, the serial address of the second Master controller will be 37 and
the third 41.
See the following figure.
PH: Type of refrigerant
IThe type of refrigerant is essential for calculating the superheat.
In addition, it is used to calculate the evaporation and condensing
temperature based on the pressure probe reading. Below is the table of
refrigerants allowed and their compatibility with the CAREL E2V valve.
Par.
PH
Description
Type of refrigerant
1 = R22
2 = R134a
3 = R404A
4 = R407C
5 = R410A
6 = R507A
7 = R290
8 = R600
9 = R600a
10 = R717
11 = R744
12 = R728
13 = R1270
14 = R417A
15= R422D
16= R413A
17= R422A
18= R423A
19= R407A
20= R427A
21= R245Fa
22= R407F
Def
3
Min
1
Max
22
Note: only the Master controller must be connected to the RS485
serial line, all Slave controllers communicate with the supervisor
via the Master controller over the tLAN.
Note: MPXPRO works with CAREL and Modbus® supervisory
network. The controller automatically identifies the protocol type.
Tab. 4.j
In: Type of unit
Parameter In assigns the controller the function of Master or Slave.
To convert a Master controller to a Slave:
1. set parameter In=0.
To convert a Slave controller to Master:
1. install the RTC and RS485 interface card (MX3OP48500);
2. set parameter In=1.
Par.
In
Description
Type of unit
0 = Slave; 1 = Master
Def
0
Min
0
Max
1
UoM
-
Tab. 4.k
Sn: Number of Slaves in the local network
This parameter tells the Master controller how many Slave controllers it
has to manage in the local network. If Sn = 0, it is a stand alone display
case. The maximum number of Slave controllers in a subnetwork is 5. On
Slave controllers the parameter must be left at 0.
Par.
Sn
Description
Number of Slaves in the local network
0 = no Slave
Def
0
Min
0
Max
5
UoM
-
Tab. 4.l
H0: Serial or Master Slave network address
On a Master controller this represents the address of the controller in
the CAREL or Modbus® supervisory network. On a Slave controller, it
represents the address of the controller in the local network (1 to 5). In
this case, the address in the CAREL or Modbus® supervisory network will
be the address of the Master added to the address of the Slave.
Par.
H0
Description
Serial or Master Slave network address
Def
199
Min
0
Max
199
UoM
-
Tab. 4.m
Important: if more than one Master, with their own local networks,
are connected to a supervisor network, the address set for each
Master must consider the number of Slaves in the previous network.
MPXPRO - + 0300055EN rel. 1.3 07/03/13
28
ENG
Ind Seriale indica l’indirizzo seriale
con cui lo strumento è visibile a
supervisione
T.U.I. M.S.N. GND Tx/Rx+ Tx/RxVL Tx/Rx
Tx/Rx
25 24 23
22
21
20
Only “Master units”
to be connected on RS485
Supervisor
RS485
Shield
RS485
M
Ind seriale: 31
In: 1
Sn: 5
H0: 31
S1
Ind seriale: 32
In: 0
Sn: 0
H0: 1
S2
Ind seriale: 33
In: 0
Sn: 0
H0: 2
S3
Ind seriale: 34
In: 0
Sn: 0
H0: 3
S4
Ind seriale: 35
In: 0
Sn: 0
H0: 4
M
Ind seriale: 37
In: 1
Sn: 3
H0: 37
S1
Ind seriale: 38
In: 0
Sn: 0
H0: 1
S2
Ind seriale: 39
In: 0
Sn: 0
H0: 2
S3
Ind seriale: 40
In: 0
Sn: 0
H0: 3
M
Ind seriale: 41
In: 1
Sn: 1
H0: 41
S1
Ind seriale: 42
In: 0
Sn: 0
H0: 1
Nota:
se il controllo è slave (In=0), allora
H0 ha lo stesso significato del parametro
SA di IR-MPX
T.U.I. M.S.N. GND Tx/Rx+ Tx/RxDI5 GND VL Tx/Rx
Tx/Rx
S5
Ind seriale: 36
In: 0
Sn: 0
H0: 5
27 26 25 24 23
22
21
20
Master/Slave network (max. 10 meters between controllers)
tLAN
Slave 1
Slave 2
Slave 3
Slave 4
Slave 5
Shield
Fig. 4.q
4.4 Checks after commissioning
Once having completed the installation, configuration and programming
operations, after commissioning the controller check that:
• the programming logic is suitable to control the unit and the
installation in question;
• the day/night time bands have been set correctly;
• the standard display has been set on the user terminal and remote
display;
• the unit of measure has been set for the temperature probes (°C or °F);
• the label on the cover of each controller shows:
– serial address;
– Master or Slave
– the number of Slaves;
– any remarks.
Important: all the alarms with manual reset can be reset by
pressing Prg/mute and UP together for more than 5 seconds. See
the chapter on Alarms.
29
MPXPRO - + 0300055EN rel. 1.3 07/03/13
ENG
5. BASIC FUNCTIONS
Probe positioning and purchase codes
5.1 Probes (analogue inputs)
The following probes are recommended by CAREL:
• evaporator outlet temperature probe: NTC***HF01;
• evaporation pressure probe:
– SPKT0013R0: ratiometric -1 to 9.3 bars;
– SPKT0053R0: ratiometric -1 to 4.2 bars;
– SPKT0033R0: ratiometric -1 to 34.5 bars.
– SPKT0053R0: raziometrica -1.0…4.2 bar;
– SPKT0013R0: raziometrica -1.0…9.3 bar;
– SPKT0043R0: raziometrica 0.0…17.3 bar;
– SPKT0033R0: raziometrica 0.0…34.5 bar;
– SPKT00B6R0: raziometrica 0.0…45.0 bar;
– SPKT0011S0: raziometrica -1… 9.3 bar;
– SPKT0041S0: raziometrica 0…17.3 bar;
– SPKT0031S0: raziometrica 0…34.5 bar;
– SPKT00B1S0: raziometrica 0…45.0 bar;
– SPKT00G1S0: raziometrica 0…60.0 bar.
• case ambient temperature probe: NTC***HP00;
• ambient temperature and humidity probe:
– DPWC111000: 4 to 20 mA;
– DPWC115000: 0 to 10 Vdc;
– DPWC114000: RS485 serial probe.
Introduction
MPXPRO features a maximum of 7 analogue inputs and 1 digital input
(DI5). Analogue inputs S4, S5, S6, S7 can also be configured as digital
inputs, called DI1, DI2, DI3, DI4, by setting parameters A4, A5, A10, A11.
Input DI5 can only be used as a digital input, and is configured by
parameter A12. See the description of the terminals in paragraph 2.2. The
probes (temperature NTC, PTC, PT1000, NTCL243, 0 to 5 Vdc ratiometric
and active probes) can be connected to the analogue inputs, and have
been divided into 5 groups, with the same type of probe for each group.
See the table of parameters.
Types of probes that can be connected to each group
Composition
Parameter for type of
probe
0 = NTC Standard
Range –50T90 °C
1 = PTC Standard
Range –50T150 °C
2 = PT1000 Standard
Range –50T150 °C
3 = NTC L243 Standard
Range –50T90 °C
4 = 0 to 5V ratiometric
probe
5 = 0 to 10 V input
6 = 4 to 20 mA input
Serial probes
Group 1
Group 2
Group 3
Group 4
S1, S2, S3
S4, S5
S6
S7
Group 5
S8,S9,
S10,S11
/P1
/P2
/P3
/P4
/P5




-




-




-




-
-
-


-
-
-
-


-

The temperature and humidity probes must not be positioned too far
from the showcases they are measuring. At times it is better to install
more than one if the supermarket is divided into sections with greatly
differing temperature and humidity values (frozen section, meat section,
fruit and vegetable section, etc.)
• glass temperature probe: NTC060WG00. The glass temperature probe
is connected at the coldest point of the glass on the showcase, so as
to optimise operation of the anti-sweat device (heaters or fans). See
instruction sheet +050002005.
• light sensor: PSOPZLHT00. This must be installed where it can “see” the
lights in the supermarket, and not the showcase, so as to automate
day/night changeover. In the showcase it will be located in the darkest
part of the case, at the top or the bottom, based on the position of
the lights. Calibration of the night/day threshold (parameter H12),
based on the luminance in the place of installation, is the installer’s
responsibility.
• For further information see the instruction sheets that can be
downloaded, even prior to purchase, from www.carel.com.
Tab. 5.a
Inputs S6, S7 can be connected to 0 to 5 V ratiometric pressure probes,
remembering however that MPXPRO can only supply one ratiometric
probe. Input S7 can nonetheless also be connected to active probes
with a 4 to 20 mA or 0 to 10 V output, which cannot be powered directly
by MPXPRO. All these probes require the range of measurement to be
defined, set by parameters /L6, /U6, /L7, /U7. See the table of parameters.
Probe 6
Minimum value
Maximum value
/L6
/U6
Probe 7
Minimum value
Maximum value
/L7
/U7
Tab. 5.b
MPXPRO can adjust the values read by the probes. In particular, /c1 to c7
are used to increase or decrease the physical values read by the probes,
if configured as temperature probes. Parameter /cE, on the other hand,
corrects the value of the saturated evaporation temperature calculated
directly based on the evaporation pressure. The serial probes cannot be
calibrated, while the probes shared with the Master (such as the pressure
probe) are calibrated by the Master. To assign the functions to each
physical or serial probe, set parameters /FA,/Fb,…/Fn. See the table of
parameters.
Probe
Outlet
Defrost
Intake
Superheated gas
temperature tGS
Saturated evaporation
temperature tEu
Defrost probe 2
Parameter
/FA
/Fb
/Fc
Probe
Auxiliary temperature 1
Auxiliary temperature 2
Ambient temperature
Assign probe functions (parameters /FA, /Fb, /Fc)
Par.
/FA
Parameter
/FG
/FH
/FI
/Fd
Ambient humidity
/FL
/FE
Glass temperature
/FM
/FF
Dewpoint
/Fn
/Fb
/Fc
Description
Assign outlet temperature probe (Sm)
0 = Funct. disab. 6 = Probe S6
1 = Probe S1
7 = Probe S7
2 = Probe S2
8 = Serial probe S8
3 = Probe S3
9 = Serial probe S9
4 = Probe S4
10 = Serial probe S10
5 = Probe S5
11 = Serial probe S11
Assign defrost temperature probe (Sd) See
/FA
Assign intake temperature probe (Sr) See /
FA
Min
0
Max
11
UoM
-
2
0
11
-
3
0
11
-
Tab. 5.d
Sm (/FA)
Tab. 5.c
Sd (/Fb)
One single pressure probe can be shared across the Master – Slave
network. This must be connected to the Master. On the Master, simply
correctly configure the using the parameters /FE, /U6, /L6, while on the
Slaves, set /FE=0 (function disabled). In this way, the Slaves automatically
search for the pressure value shared by the Master and used for
calculating the local superheat. This is used to save on the installation
costs of a pressure probe for each evaporator, assuming that the pressure
drop in that section of the line is negligible.
MPXPRO - + 0300055EN rel. 1.3 07/03/13
Def
1
Sr (/Fc)
Regulation probes parameters
Fig. 5.a
30
ENG
MPXPRO, inside the showcase or cold room, can use temperature probes
to measure:
• the air outlet temperature (evaporator outlet);
• the defrost temperature (in contact with the evaporator);
• the air intake temperature (evaporator inlet).
Note: activation of the continuous cycle on the Master means all
the dependent Slave observe the compressor management times
of the Master controller (only parameter cc on the Master has an effect,
while the values set on the Slaves are ignored). This operating mode is
only highlighted on the Master user terminal, as the Slave controllers
ignore the Master control mode. This means that a Slave controller
serving the Master, even in the continuous cycle, manages the user
interface as if it were in normal control (compressor icon on during
cooling request and off when no request). Attempts to activate
continuous cycle on a Slave serving the Master are ignored, both local
and sent from the Master.
The default configuration for the assignment of the control probes is as
follows:
• S1 = Outlet probe (Sm);
• S2 = Defrost probe (Sd);
• S3 = Intake probe (Sr).
The default configuration also involves these three probes being standard
CAREL NTC. However, other types of probes can be connected by setting
parameter /P1, if the product code allows that.
On MPXPRO the default settings can be changed to choose the function
associated with any of the probes connected.
Note: if the Master controller enters duty setting mode, the related
Slave controllers follow as regards the compressor management
times and the user interface does not show the icon flashing when the
compressor is off, due to the fact that they ignore the Master control
mode. On the other hand, if the Slaves enter duty setting mode due to
lack of communication with the Master; in this case they manage the user
interface correctly.
There are also cases where the characteristics of the applications require
different settings.
Examples:
Control inside a cold room is normally performed using just two
temperature probes, in particular the intake temperature is not read. In
this case, the possible configuration may be:
• /FA=1: outlet temperature on probe S1 (Sm=S1);
• /Fb=2: defrost temperature on probe S2 (Sd=S2);
• /Fc=0: no intake temperature;
Calibration (parameters /c1, /c2, /c3)
MPXPRO can adjust the values read by the probes and some of the
internal variables. In particular, /c1 to /c3 are used to increase or decrease
the values read by the physical probes connected to the inputs S1, S2, S3,
if configured as temperature probes. Parameter /cE, on the other hand,
corrects the value of the saturated evaporation temperature calculated
directly based on the evaporation pressure. The serial probes cannot be
calibrated, while the probes shared with the Master are calibrated by the
Master.
Alternatively:
• /FA=1: outlet temperature on probe S1 (Sm=S1);
• /Fb=3: defrost temperature on probe S3 (Sd=S3);
• /Fc=0: no intake temperature.
T2
Share control status
This function is used to satisfy the needs of cold rooms or showcases with
multiple evaporators, where the Slaves are essentially used as expansions
for the management of different electronic valves. This function shares
the Master control status across the tLAN network. In this way, the Master
determines the control status, and each Slave operates as a consequence,
without consider the parameters set locally. This means Slave controllers
can be used without outlet and intake probes. If the Slave controller is
not accessible from the Master, “duty setting” operating mode must be
activated, setting the corresponding parameter c4 >0.
Activation: to activate sharing of the control status, set /FA = 0 and /Fc =
0 on the controllers MPXPRO Slave.
A
T1
min
max
Fig. 5.b
Key
T1
T2
A
min, max
Note:
Temperature read by the probe
Value calibrated by T1
Offset
Range of measurement
• the configuration /FA = 0 and /Fc = 0 on a Master controller causes
the alarm ‘rE’;
• if the Slave controller is not accessible from the Master, alarm ‘MA’ is
Par.
/c1
/c2
/c3
displayed.
The function manages the control status (activation and deactivation
of the cooling request) on the Slave controllers from the Master via the
tLAN network. This means that only the Master parameters (set point,
differential, night-time set point variation, control offset in the event
of probe error) affect the control algorithm. The value of the Slave
parameters has absolutely no influence. If the Slave controller is not
accessible from the Master (the user interface shows alarm ‘MA’), “duty
setting” mode is activated based on the local setting of parameter c4, and
the corresponding management (duty setting starts in the status found
prior to the instant it is activated, i.e. it starts with compressor on if this
was on, and with compressor off if it was off ).
Description
Probe 1 calibration
Probe 2 calibration
Probe 3 calibration
Def
0
0
0
Min
-20
-20
-20
Max
-20
-20
-20
U.0.M.
(°C/°F)
(°C/°F)
(°C/°F)
Tab. 5.e
31
MPXPRO - + 0300055EN rel. 1.3 07/03/13
ENG
2 = Delayed external alarm
5.2 Digital inputs
The operation of this alarm depends on the setting of parameter A7
(delay time for delayed external alarm):
• A7=0: signal only alarm on the display, normal operation of the
controller is not affected (default);
• A7≠0: alarm similar to the immediate external alarm, activation is
delayed by the time set for A7.
Introduction
MPXPRO manages up to 5 physical digital inputs and one virtual digital
input. Of these, as already mentioned, DI1, DI2, DI3, DI4 are analogue/
digital inputs, configured as digital inputs by their respective parameters
A4, A5, A10, A11, while DI5 is only a digital input and can be configured
using parameter A12.
See the general connection diagram in paragraph 2.8.
3 = Enable defrost
The virtual digital input is a function whereby the status of a digital input
is propagated via tLAN from Master to Slave. This is useful, for example,
for a curtain switch, allowing switching from day to night status and viceversa without having to connect additional wiring from the Master to
the Slaves. The virtual digital input can be configured from the supervisor
or the Master, based on the setting of parameter A9 (only settable on
the Master). A physical input on the Master can be associated with the
virtual digital input on the Master, to be propagated to the Slaves. This
is some using a parameter, either A4, A5, A10, A11 or A12 (based on the
setting of A9) set on the Master, and parameter A8 set on the Slave. See
the advanced parameters explained in paragraph 6.2.
Used to disable any defrost calls. When the contact is open, all defrost
calls are ignored. Parameter d5 can be used to delay activation.
Note:
• if the contact is open while a defrost is in progress, this is immediately
stopped, the defrost icon flashes on the display indicating the defrost
call is active (this starts again when the contact closes);
• this function may be useful to prevent defrosts on controllers exposed
to the public during store opening hours, and to be able to perform
special hot gas defrosts.
Note: if needed, parameter A8 can have different settings on the
Slaves, so as to activate different functions.
4 = Defrost call
The closing of the digital contact starts the defrost, if enabled. In the
event of Master Slave network connection, if the controller is the Master,
the defrost will be a network defrost, while if it is a Slave, it will only be a
local defrost. The defrost digital input can be used effectively to perform
real time defrosts. Simply connect a timer to the multifunction digital
input on the Master and use d5 to delay the defrosts on the various Slaves
and thus avoid current overloads.
The table below lists the various functions that can be activated by digital
input, when closing or opening the corresponding contact.
Digital inputs
Parameter
S4/DI1
A4
S5/DI2
A5
S6/DI3
A10
S7/DI4
A11
DI5
A12
Note: if the defrost is inhibited by another digital input configured
as “enable defrost”, the defrost calls are ignored.
Functions of the digital inputs (Parameters A4, A5, A10, A11, A12)
Contact
Selection
0 = input not active
1 = immediate external alarm
2 = delayed external alarm
3 = enable defrost
4 = defrost call
5 = door switch
6 = remote ON/OFF
7 = curtain switch/light
8 = start/stop continuous cycle
9 = light sensor
open
active
active
not enabled
not active
door open
OFF
day status
not active
-
closed
not active
not active
enabled
active
door closed
ON
night status
active
-
5 = Door switch
Door open:
• stop control (shutdown compressor/solenoid and evaporator fans);
• switch light on (if configured, see parameters H1, H5, H7);
• alarm icon (triangle) flashing on the display;
• disable temperature alarm.
Door closed:
• resume control;
• switch light off (if configured, see parameters H1, H5, H7);
• triangle icon stops flashing on the display;
• enable temperature alarm after bypass time defined by parameter d8.
Tab. 5.f
1 = Immediate external alarm
Activation of the alarm causes:
• message ‘IA’ shown on the display and alarm icon (triangle) flashing;
• activation of the buzzer (to configure this function, see parameter H4);
• activation of the alarm relay (if configured, see parameters H1, H5, H7);
• deactivation of the compressor/solenoid output (to configure this
function, see parameter A6).
Note: activation of the external alarm shuts down the evaporator
fans only if these follow the status of the compressor output, as set
for parameter F2. When the compressor is shut down due to an external
alarm the compressor ON time is ignored (parameter c3).
MPXPRO
Fig. 5.c
MPXPRO - + 0300055EN rel. 1.3 07/03/13
32
ENG
features the following analogue outputs: 2 PWM outputs, used as a
control signal to manage loads such as modulating evaporator fans
or anti-sweat heaters. The first output (PWM1) is connected to phasecutting speed controller (CAREL code MCHRTF****), the second (PWM2)
to the solid state relay (SSR) output.
Note:
• when resuming control, the compressor protection times are observed
(see the advanced functions, compressor parameters);
• if the door remains open for a time greater than the value set for
parameter d8, control is resumed in any case. The light remains on, the
value shown on the display flashes, the buzzer and the alarm relay are
activated, and the temperature alarms are enabled, with the delay Ad.
Par.
d8
Description
Bypass high temperature alarm time after
defrost and door open
Def
30
Min
1
Max
240
MPXPRO can also be fitted with a driver for stepper electronic expansion
valves or a driver for PWM electronic expansion valves. In this case, the
driver cards, as well as the valve control outputs, also have an additional 0
to 10 Vdc output, which can be used to control variable speed evaporator
fans (brushless or other types with 0 to 10 V input).
UoM
min
Tab. 5.g
6 = Remote ON/OFF
When the controller is OFF:
• the display shows the value measured by the probes set (parameter
/t1) alternating with the message OFF;
• the auxiliary relays set as AUX and light remain active, while the other
auxiliary outputs are deactivated;
• the buzzer and alarm relay are deactivated;
• the following are not performed: control, defrosts, continuous cycle,
temperature alarm signals;
• the compressor protection times are observed;
• switching ON from the keypad, supervisor or remote control is ignored.
5.4 Digital outputs
The most complete version of MPXPRO (see paragraph 1.1, Models)
features 5 digital outputs, called R1, R2, R3, R4, R5. Of these, only R3 is
used for defrost management, the other 4 output, called auxiliary outputs
(AUX), can be configured by parameter.s See the table below.
Output
AUX1
AUX2
AUX3
AUX4
When the controller is ON again, all the functions are reactivated, except
for the defrost on start-up and compressor and evaporator fan delay on
power-up (parameter c0).
Relay
R4
R5
R2
R1
Parameter
H1
H5
H7
H13
Default function
Evaporator fan output
Normally energized alarm output
Light output
Solenoid output
Tab. 5.i
Note:
• if more than one input is configured as the remote ON/OFF, the off
Functions of the digital outputs (Parameters H1, H5, H7)
status of one any of these determines the off status of the device;
• the FF control from digital input has priority over the keypad and the
supervisor;
• if the controller remains OFF for longer than the value set for basic
parameter dI, when the controller is switched back on a defrost is
performed.
0
1
2
3
4
5
6
7 = Curtain switch/light
No function
Normally de-energized alarm
Normally energized alarm
Auxiliary
Auxiliary serving the Master on the
Slaves
Light
Light serving the Master on the
Slaves
7
8
9
10
Auxiliary evaporator defrost
Evaporator fans
Anti-sweat heaters
Suction valve
11 Equalizing valve
12 Liquid solenoid valve (*)
(*) only for R1-AUX4
During night status:
• the night-time set point Stn is used for control, calculated based on
the set point St plus the offset defined by parameter r4 (Stn = St + r4).
In addition, if necessary the control probe is changed based on the
configuration of parameter r6 (0 = virtual probe, 1= intake probe);
• the AUX or light output is deactivated based on the setting of
parameter H8.
Normally de-energized/normally energized alarm
With reference to the general connection diagram in paragraph 2.8,
outputs AUX1, AUX2 or AUX3, configured as alarm output, can work as:
• normally de-energized: the relay is energized when an alarm occurs;
• normally energized: the relay is de-energized when an alarm occurs;
During day status:
• normal operation resumes: set point = St, virtual probe used as control
probe;
• activation of the AUX or light output based on the setting of parameter
H8.
Note: operation with the relay de-energized when an alarm occurs
ensures maximum safety when the alarm is due to a power failure
or disconnection of the power cables.
Par.
H8
Auxiliary / light (H1, H5, H7 = 3/5)
Description
Output switched with time bands
0 = Light; 1 = Aux.
Def
0
Min
0
Max
1
UoM
-
The actuator can be activated/deactivated using the UP/aux button,
controlled from the supervisor and based on the changeover in day/
night status (linked to the curtain switch or the setting of the time bands);
activation/deactivation of the actuator is signalled by the “Light” icon if
the auxiliary output is configured as the light output (H1, H5, H7=5) and
H9=0, or the AUX icon if the AUX output is configured as the auxiliary
output (H1, H5, H7= 3) and H9=1. The light or AUX output to be activated
or deactivated based on the night/day time band can be selected (see
parameters tS1…8 and tE1…8).
Tab. 5.h
8 = Continuous cycle
When the contact closes the continuous cycle is activated, parameters cc
and c6 (see the Advanced functions). The continuous cycle ends when
the contact opens again.
Par.
H9
9 = Light sensor
The light sensor converts the light signal into a value, which is processed
and compared against the threshold set for parameter H12, to determine
changeover from night to day and vice-versa. See paragraph 6.2.
Description
Select function associated with the “aux”
button on the user terminal
0 = Light
1 = AUX.
Def
0
Min
0
Max
1
UoM
-
Tab. 5.j
Auxiliary / light serving the Master on the Slaves (H1, H5, H7 = 4/6)
5.3 Analogue outputs
From the Master, the action of the auxiliary output is propagated via tLAN
to the Slaves whose digital output is configured as H1=4, for the auxiliary
output, and H1=6 for the light output.
The most complete version of MPXPRO (see paragraph 1.1, Models)
33
MPXPRO - + 0300055EN rel. 1.3 07/03/13
ENG
Auxiliary evaporator defrost (not compatible with electronic
expansion valve management)
Suction and equalizing valve
This configuration involves using the auxiliary output as a suction or
balancing valve for hot gas defrosts. See paragraph 5.6.
A heater can be activated to perform a heater defrost on the main and
auxiliary evaporator.
Liquid solenoid valve
Available only for R1 AUX4 (modifiable only with H13), used to activate
the liquid solenoid valve when ultracap technology is not available or in
applications with thermostatic valves.
NB: the solenoid function in the instrument is always active, even if the
corresponding output is not configured. The icons and variables on the
supervisor will thus reflect normal operation of the instrument
MASTER
CAREL
MPXPRO
!
MPXPRO
E
T
V
M
SV
5.5 Control
Introduction
V
T
There are various modes for controlling air temperature for the
conservation of foodstuffs in cold rooms and showcases. The following
figure shows the position of the intake probe Sr and the outlet probe
Sm. The virtual probe Sv is a weighted average of these two, based on
parameter /4, according to the following formula:
E
Sv =
Fig. 5.d
Sm to
Sr t
Key
E
V
Evaporator with electric defrost
Thermostatic expansion valve
SV
Par.
/4
Solenoid valve
MPXPRO can manage defrosts with one or two outputs and one or two
end defrost probes. The table below summarises the possible cases:
Defrost
outputs
1
2
1
2
Description
Virtual probe composition
0 = outlet probe Sm
100 = intake probe Sr
Def
0
Min
0
Max
100
UoM
%
Tab. 5.m
For example if /4=50, Sv=(Sm+Sr)/2 represents the estimated value of the
air temperature around the food being cooled.
Evaporator
Control
probes
1
normal
defrost managed on two outputs with reference to
1
the same evaporator probe
defrost managed on the same output with
2
reference to two evaporator probes (minimum
evaporation temperature)
defrost managed independently on the two
2
evaporator circuits
Example: vertical showcase
Tab. 5.k
Par.
Sd1
Sd2
Description
Defrost probe
Secondary evaporator defrost probe
Def
-
Min
-
Max
-
UoM
°C/°F
°C/°F
Sv=(Sm
Tab. 5.l
Evaporator fans
This configuration involves using the auxiliary output for the evaporator
fans; the activation/deactivation of the evaporator fans is signalled by the
evaporator fan icon on the display. See paragraphs 5.7 and 6.8.
Anti-sweat heaters
This configuration involves using the auxiliary output to demist the
display cases (control with fixed activation, see paragraph 6.3).
Sr
Fig. 5.e
Key
Sm
Sr
MPXPRO - + 0300055EN rel. 1.3 07/03/13
34
Outlet probe
Intake probe
Sv
Virtual probe
ENG
During the day most of the load of the showcase is due to the warm
air that enters from the outside and mixes with the cool air inside.
Control based on the intake probe, due to high temperature outside
the showcase and the mixing of the air, may not manage to reach the
set point. Displaying the intake temperature would show a temperature
that is too high. Setting a set point that is too low for the intake probe Sr
may cause the food to freeze. On the other hand, displaying the outlet
temperature would show a temperature that is too low. Consequently,
the display of the control probe, set point or virtual probe can be
configured using parameters /t1 and /t2.
Daytime control
Control probe (Sreg)
Set point
Tab. 5.p
day
night
tS1
ON/OFF control on the outlet probe is defined by:
• set point;
• differential.
Description
Set point
Set point differential St
Def
50
2
tE1 tS2
tE2
tS8
tE8 t
Fig. 5.g
During the daytime:
• Setpoint= St
• light on
• control on virtual probe Sv
During the nighttime:
• Setpoint= St++r4
• light off
• control on Sr (if r6= 1) or on Sv (if r6= 0)
These values determine the control request and consequently, allowing
for the protection times, disabling functions or activation/deactivation
delays, the activation and deactivation of the compressor.
Par.
St
rd
Night-time control
r6= 0
r6=1
Virtual probe (Sv) Virtual probe (Sv) Intake probe (Sr)
St
St+r4
Variable
Min
r1
0.1
Max
r2
20
UoM
°C/°F
°C/°F
Tab. 5.n
R
“Weighted control” and “double thermostat” can be used for automatic
changeover to night-time operation without an external signal.
ON
OFF
Weighted control
Sreg
rd
St
Fig. 5.f
This function compensates for the disadvantages of control based solely
on the outlet probe or the intake probe. The control probe becomes the
virtual probe:
Sv =
Key
St
rd
set point
differential
Sreg
R
control probe
control request
Sm to
Sr t
The weighted average of the outlet and intake probes is used to
compensate for the mixing of air from outside the display case. Normally
the weight of /4 is set to 50% and the value of the virtual probe can be
chosen for both display and temperature recording. The value of the
virtual probe thus becomes the mean value of the outlet and intake
probes and the measurement that best corresponds to the temperature
of the produce. Another advantage is automatic adaptation to night-time
operation with the curtain closed, without needing an external signal.
When the curtain is open there is immediately an increase in load on the
evaporator, consequently the outlet temperature is lowered so as to keep
the average temperature constant.
ON/OFF control depends on the capacity of the produce to absorb and
release heat, as well as on the evaporator cooling time. The temperature
therefore fluctuates above and below the set point, and this may cause
a decline in the quality of food conservation. Decreasing the differential
to make control more precise increases the frequency at which the
compressor starts and stops and therefore additional wear.
Precision of the measurement is in any case limited by the tolerance of
both the controller and the probe.
night
T
day
Night-time operation
Sr
During night-time operation the curtain on the display case is closed
and consequently less cold inside air is mixed with warm outside air.
The thermal load decreases. The temperature of the air that cools
the produce is near the outlet temperature, and therefore to avoid
excessively low temperatures and reduce energy consumption, the set
point needs to be increased at night, by setting parameter r4. Parameter
r6 can then be used to possible the virtual probe Sv or intake probe Sr as
the control probe. Naturally, the change to night-time operation must
be signalled externally. This is usually done using the curtain switch, set
with the parameters relating to the digital inputs (A4, A5, A10, A11, A12),
signalling that the curtain has been lowered, or by setting the time bands
(parameters tS1 to tS8 and tE1 to tE8), from the supervisor, or from the
Master controller via the Master/Slave network. Fot time bands setting,
see par. 3.4.
Par.
r4
r6
Description
Automatic night-time set point variation
Probe for night-time control
0 = virtual probe Sv;
1 = intake probe Sr
tS1 to 8 Start time band 1 to 8 day
tE1 to 8 End time band 1 to 8 day
Def
0
0
Min
-50
0
Max
50
1
UoM
°C/°F
-
-
-
-
-
Sv
Sm
t
Fig. 5.aFig. 5.h
Key
T
t
Sr
temperature
time
intake probe
Sv
Sm
virtual probe
outlet probe
Double thermostat and control with electronic valve
See paragraph 6.5.
Tab. 5.o
35
MPXPRO - + 0300055EN rel. 1.3 07/03/13
ENG
with the fans off. See the chapter on Advanced functions.
The type of display on user terminal and the remote display during the
defrost can be selected by setting parameter d6.
Shared network solenoid
If using solenoid valves, on Master controllers only the solenoid output
(relay 1 - AUX4) can be configured as a network solenoid output. The
function is useful for multiplexed showcases: the network solenoid valve
is only connected to the Master controller, which opens when at least
one of the Slaves is in cooling request.
Par.
r7
Description
Master solenoid valve configuration
0 = local valve;
1 = network valve (connected to Master)
Def
0
Min
0
Max
1
Par.
dt1
dP1
d0
UoM
-
Tab. 5.q
If configured as the network solenoid, the valve is::
• open: if at least one of the controllers requires cooling;
• closed: if there is no control request or if at least one of the controllers
has a serious valve alarm (low superheat, low suction temperature,
high evaporation pressure), when suitably configured. See parameters
P10 and PM5 (paragraph 6.10).
d6
Def
8
45
0
Min
-50.0
1
0
Max
50.0
240
6
UoM
°C/°F
min
-
1
0
2
-
Tab. 5.s
Below is the trend of the defrost output based on the setting of parameter
d0.
MASTER
CAREL
Description
End defrost temperature (read by Sd)
Maximum defrost duration
Type of defrost
0 = heater by temperature
1 = hot gas by temperature
2 = heater by time
3 = hot gas by time
4 = heater by time with temp. control
5 = multiplexed hot gas by temperature
6 = multiplexed hot gas by time
Display on terminals during defrost
0 = temperature alternating with ‘dEF’
1 = freeze display
2 = ‘dEF’
MPXPRO
!
MPXPRO
dt1
T
E
SV
Sd
P
EEV
t
M
SLAVE
CAREL
ON
OFF
d0=0
ON
OFF
d0=2
ON
DEF
OFF
d0=4
DEF
MPXPRO
t
!
MPXPRO
DEF
t
EEV
T
E
t
Fig. 5.h
dP1
Key
E
Fan-forced evaporator
SV Solenoid valve
EEV Electronic expansion valve
Fig. 5.i
P Evaporation pressure (PEu)
T Superheated gas temperature (tGS)
C Condenser
Key
t
Time
dt1 End defrost temperature
dP1 Maximum defrost duration
Introduction
Parameters td1 to td8 can be used to set up to 8 defrost events based on
the controller clock (RTC) and to activate the Power Defrost (see par. 6.7)
Description
Defrost 1 to 8 (press Set)
Defrost 1 to 8 - day
Defrost 1 to 8 - hour
Defrost 1 to 8 - minute
Defrost 1 to 8 - power defrost activation
Def
0
0
0
0
Min
0
0
0
0
Max
11
23
59
1
UoM
day
hour
min
-
Tab. 5.r
MPXPRO can manage the following types of defrost, depending on the
setting of parameter d0:
1. heater, located near the evaporator;
2. hot gas;
3. multiplexed hot gas.
The defrost can end by temperature, in which case the defrost probe
Sd must be installed, or by time. In the first case the defrost ends when
the defrost probe Sd exceeds the end defrost value dt1 or the time
dP1 has elapsed, in the second case when the defrost phase exceeds
the maximum time dP1. At the end of the defrost the dripping phase
may begin (if dd>0), during which the compressor and the fans are off,
followed by the post-dripping phase (if Fd>0), during control resumes
MPXPRO - + 0300055EN rel. 1.3 07/03/13
Defrost probe
Defrost
The heater defrost by time with temperature control (d0=4) activates
the defrost output only if the evaporator temperature (Sd) is less than
the value of parameter dt1, and ends after the time defined by dP1. This
function is useful for energy saving.
5.6 Defrost
Par.
td1 to 8
d_
h_
n_
P_
Sd
DEF
36
ENG
1. Heater defrost (d0 = 0, 2, 4): duty cycle
3. Multiplexed hot gas defrost (d0 = 5, 6) : duty cycle
The duty cycle refers to the default values of parameters F2 and F3. The
valve can be opened to the initial value set for cP1 for a period equal to
Pdd.
The duty cycle refers to the default values of parameters F2 and F3.
The valve can be opened to the initial value set for cP1 for a period equal
to Pdd.
refrig pump
down
res
drip post drip refrig
(dd)
(Fd)
refrig pump hot gas drip post drip refrig
down
(dd)
(Fd)
ON
SV/CMP
ON
OFF
SV
ON
OFF
EEV
ON
cP1
EEV
OFF
ON
OFF
FAN
F2
OFF
ON
F3
SSV
ON
OFF
DEF
ON
HGSV
OFF
t
OFF
Pdd
ON
ESV
Fig. 5.j
dHG
dHG
dHG
ON
Key
t
Time
FAN Fan
DEF
dHG
OFF
Defrost
drip dripping
FAN
SV/CMP Solenoid / compressor
EEV
Electronic expansion valve
Valve position maintenance time after
Pdd
defrost
post drip post dripping
F2
OFF
t
Pdd
Fig. 5.l
2. Hot gas defrost (d0 = 1, 3): duty cycle
Key
The duty cycle refers to the default values of parameters F2 and F3.
The valve can be opened to the initial value set for cP1 for a period equal
to Pdd.
t
Time
FAN Fan
SSV Suction valve
refrig pump hot gas drip post drip refrig
down
(dd)
(Fd)
SV
EEV
HGSV
ESV Equalizing valve
Pdd
drip dripping
post drip
Solenoid
Electronic expansion valve
Hot gas valve
Valve position maintenance time
after defrost
post dripping
ON
SV/CMP
OFF
ON
EEV
OFF
cP1
ON
FAN
F2
OFF
F3
ON
DEF
OFF
Pdd
Fig. 5.k
Key
t
Time
FAN Fan
SV/CP
EEV
DEF Defrost
Pdd
drip dripping
post drip
Solenoid / Compressor
Electronic expansion valve
Valve position maintenance time after
defrost
post dripping
The pump down phase is the period in which the evaporator is emptied
of liquid refrigerant, and can be disabled by setting dH1=0. See the
chapter on Advanced functions. The operation of the fan during the
Pump down and Hot gas phases depends on parameters F2 and F3.
During the dripping and post-dripping phases, it is always off.
37
MPXPRO - + 0300055EN rel. 1.3 07/03/13
ENG
The installer is responsible for evaluating the effects on the multiplexed
system if one of the following events occurs:
• a unit in a multiplexed group performs a local hot gas defrost while the
other multiplexed units continue normal control;
• a multiplexed group starts a hot gas defrost while one of the units is
offline, and then continues control, or is OFF, if the safety procedure is
activated (parameter A13).
In particular, it is recommended to check the settings of the parameters
that may cause or allow unsynchronized defrosts between a Master and
its Slaves:
• d2: end defrost synchronized by the Master; in general, this parameter
should be set to 1 on the Master and the Slaves in the multiplexed
group (synchronized end defrost);
• dI: maximum interval between consecutive defrosts; this parameter
must be set to 0 on all units connected in Master Slave configuration,
to prevent unsynchronized defrosts from being performed if the tLAN
is offline;
• d5: defrost delay on start-up; this delay must be set in the same way
on all the units;
• H6: terminal keypad lock configuration; this should be set to 2 on the
Master and the Slaves to avoid starting local defrosts from the keypad.
In addition to setting parameter A13 to 1 (Enable hot gas safety procedure
for Slave offline), the safety procedure is also activated, switching a Slave
offline if it no longer communicates with its Master.
MASTER
LIQUID line
HOT GAS line
Example. The following figure shows an installation with an MPXPRO
Master controller and an MPXPRO Slave controller, highlighting the hot
gas, intake and equalizing valves that are activated in the cycle.
CAREL
MPXPRO
!
MPXPRO
SV
M
SSu
M
EEV
M
SV
P
E
M
ESu
T
M
HGSV2
SLAVE
HGSV1
CAREL
MPXPRO
!
SV
MPXPRO
M
SSu
M
EEV
M
SV
P
E
M
T
ESu
M
HGSV4
HGSV3
Fig. 5.m
Key
SSu
EEV
CMP
Suction valve
Electronic expansion valve
Compressor
E
Fan-forced evaporator
SV
•
•
•
•
•
•
•
•
Solenoid valve
ESu
Equalizing valve
P
Evaporation pressure (PEu)
HSGV1 to 4 Hot gas valves
Superheated gas temperature
T
(tGS)
SV
Solenoid valve
Maximum interval between consecutive defrosts
(parameter dI)
Par. Description
dI
Maximum interval between consecutive
defrosts
Note:
For hot gas defrosts, in every Master/Slave network:
depending on parameter dHG the equalizing valve may be closed or
open;
local defrosts are not possible;
the hot gas valve is always and only local (one for each controller);
the liquid solenoid valve may be local or network;
the suction and equalizing valve may be local or network;
the end of a hot gas defrost must be synchronized;
the change from one phase to the next is always synchronized
between all controllers;
the durations of the various phases are controlled by the parameters
set on the Master, the corresponding parameters on the Slaves are not
considered.
Min
0
Max
240
UoM
hour
Tab. 5.t
Parameter dI is a safety parameter used to perform cyclical defrosts
every “dI” hours, even without the Real Time Clock (RTC). It is also useful
if the LAN or RS485 serial network is disconnected. At the start of each
defrost, irrespective of the duration, an interval starts being counted. If
this interval exceeds dI without a defrost being performed, one is started
automatically. The count is always active even if the controller is OFF. If
set on Master controller, the parameter has effect on all the sub-LANs
connected, if set on a Slave controller, it only has an effect locally.
Example: if there is an RTC fault, the defrost programmed by td3 is not
performed, and after the safety time dI a new defrost starts.
The defrost starts:
• by setting the event and the start mode, with a maximum of 8 defrosts
each day (parameters td1 to td8). The real time clock (RTC) must
be available, meaning this is always possible on the Master, which
then sends the synchronized requests to the Slaves. If independent
programming is required on the Slaves these must also be installed
with RTC cards;
• from the supervisor, which sends the defrost call to the Master
controller, and this sends it in turn to the Slaves;
• via digital input: for Master Slave networks, a network defrost is
activated.
dl
DEF
ON
OFF
td1
t
td2
td3
Fig. 5.n
Key
Maximum interval between consecutive
t
defrosts
td1 to td3 Programmed defrosts
DEF
dI
The defrost ends:
• when the defrost probe measures a temperature greater than the end
defrost temperature dt1;
• when no defrost probe is used, the defrost ends after a maximum time,
set by parameter dP1.
Warnings
If the multiplexed hot gas defrost is set, check any possible
consequences of local defrosts performed by individual units that
are not synchronized with the remaining units in the multiplexed group.
MPXPRO - + 0300055EN rel. 1.3 07/03/13
Def
8
38
time
Defrost
ENG
Staggered defrosts
Sd-Sv
Par
d1S
d2S
Description
Number of daily defrosts (td1)
0 = Disabled
Def
0
1 = 24 hours 0 mins 8 = 3 hours 0 mins
2 = 12 hours 0 mins 9 = 2 hours 40 mins
3 = 8 hours 0 mins 10 = 2 hours 24 mins
4 = 6 hours 0 mins 11 = 2 hours 11 mins
5 = 4 hours 48 mins 12 = 2 hours 0 mins
6 = 4 hours 0 mins 13 = 1 hour 0 mins
7 = 3 hours 26 mins 14 = 30 mins
Number of daily defrosts (td2)
see d1S
Min
0
Max
14
t
ON
FAN
UoM
-
OFF
t
Sd
F0 = 2
F1
F1-Frd
t
0
0
14
-
ON
FAN
Tab. 5.u
OFF
Remember that sub-parameter “d_” of td1(td2) defines the defrost day,
as follows:
d_ = Defrost– day
0 = event disabled
1 to 7 = Monday to Sunday
8 = Monday to Friday
F0 = 1
F1
F1-Frd
The function is used to perform a series of daily defrosts by setting just
the first using parameter td1 and then indicating the number of defrosts
per day using parameter d1S. The controller automatically schedules
all the defrosts to be performed at regular intervals over the 24 hours
following the event defined by td1. The same applies to td2 and dS2.
t
Fig. 5.o
Key
9 = Monday to Saturday
10 = Saturday to Sunday
11 = every day
Sd
Sv
F1
Note:
Evaporator probe
Virtual probe
Fan activation threshold
Frd
t
FAN
Differential
Time
Evaporator fans
The fan can be turned off in the following situations:
• when the compressor is off (parameter F2);
• during the defrost (parameter F3).
• if event td1 includes a series of days, the programming always ends
at 24.00 on the last day. If event td1 includes one day only, the
programming ends at 24.00 on the same day;
• if both td1 and td2 are set, when the defrost events overlap, only the
sequence of defrost that start first are performed.
During the dripping period (parameter dd > 0) and the post-dripping
period (parameter Fd > 0) the evaporator fans are always off.
This is useful to allow the evaporator to return to temperature after
defrosting, thus avoiding blowing warm hot and moist air into the
refrigerated environment.
The evaporator fans can be forced on during control (parameter F2) and
during defrost (parameter F3).
5.1 5.7 Evaporator fans
The evaporator fans can be managed, if required, according to
the temperature measured by the defrost and control probes. The
deactivation threshold is equal to the value of parameter F1, and the
hysteresis is equal to the value of Frd.
Par.
F2
F3
Note: during the dripping waiting time (in the event of network
defrosts), and during the dripping time and post-dripping time, if
set, the evaporator fans are always off.
dd
Fd
Description
Evaporator fans with compressor off
0 = see F0; 1 = always off
Evaporator fans during defrost
0 = on; 1= off
Dripping time after defrost (fans off )
0 = no dripping
Post dripping time after defrost (fans
off with control active)
Def
1
Min
0
Max
1
UoM
-
1
0
1
-
2
0
15
min
1
0
15
min
Fixed speed fans
Tab. 5.w
Below are the parameters involved in managing fixed speed fans, related
by default to relay 4, and a example of the trend based on the difference
between the evaporator temperature and the value of the virtual probe
(F0=1). If the double thermostat function is enabled, activation is based
on the difference between the evaporator temperature and the outlet
probe temperature.
If F0=2, activation depends solely on the evaporator probe temperature.
Par.
F0
F1
Frd
Description
Evaporator fan management
0 = always on
1 = activation based on Sd – Sv
(or Sd - Sm in double thermostat)
2 = activation based on Sd
Evaporator fan activation threshold
(only if F0 =1 or 2)
Fan activation differential (including
variable speed)
Def
0
Min
0
Max
2
Variable speed fans
The installation of variable speed fans may be useful in optimising energy
consumption. In this case, the fans are powered by the mains, while the
control signal may come from:
• output PWM2 on the main board;
• a 0 to 10 Vdc output on the driver board.
UoM
-
The maximum and minimum fan speed can be set using advanced
parameters F6 and F7.
-5.0
-50.0
50.0
°C/°F
2
0.15
20
°C/°F
If using the fan speed controller, F5 represents the temperature below
which the fans are activated. There is a fixed hysteresis of 1°C for
deactivation.
Tab. 5.v
Par.
F5
Description
Evaporator fan cut-off temperature (hysteresis 1°C)
Def
50
Min
F1
Max
50
UoM
°C/°F
Tab. 5.x
39
MPXPRO - + 0300055EN rel. 1.3 07/03/13
ENG
Sd-Sv
measurement point of the sensors. The expansion valve must therefore
be controlled with extreme precision and a reaction capacity around
the superheat set point, which will almost always vary from 3 to 14 K.
Set point values outside of this range are quite infrequent and relate to
special applications. Parameters SH, tGS, tEu and PPU are display only
variables, used to monitor the refrigeration cycle.
F0 = 1
F5+1
F5
F1
F1-Frd
t
F6
FAN
F7
0%
t
CAREL
MPXPRO
!
Sd
F0 = 2
F5+1
F5
F1
F1-Frd
MPXPRO
t
F6
FAN
F7
0%
t
EEV
Evaporator probe
Virtual probe
Fan cut-off temperature
F1 Evaporator activation threshold
Frd Fan activation differential
t
Time
Key
T
E
Def
10.0
-
Min
0.0
-
Max
25.0
-
UoM
K
K
°C/°F
°C/°F
%
Tab. 5.y
Par.
P7
The parameter that the control of the electronic valve is based on is
the superheat, which effectively tells whether or not there is liquid at
the end of the evaporator. The superheat temperature is calculated as
the difference between: superheated gas temperature (measured by
a temperature sensor located at the end of the evaporator) and the
saturated evaporation temperature (calculated based on the reading of
a pressure transducer located at the end of the evaporator and using the
Tsat(P) conversion curve for each refrigerant)
Description
LowSH: low superheat threshold
Def
7.0
Min
-10.0
Max
P3
UoM
K
Tab. 5.z
Superheat = Superheated gas temperature – Saturated evaporation
temperature
If the superheat temperature is high it means that the evaporation
process is completed well before the end of the evaporator, and therefore
flow-rate of refrigerant through the valve is insufficient. This causes a
reduction in cooling efficiency due to the failure to exploit part of the
evaporator. The valve must therefore be opened further. Vice-versa, if
the superheat temperature is low it means that the evaporation process
has not concluded at the end of the evaporator and a certain quantity
of liquid will still be present at the inlet to the compressor. The valve
must therefore be closed further. The operating range of the superheat
temperature is limited at the lower end: if the flow-rate through the valve
is excessive the superheat measured will be near 0 K. This indicates the
presence of liquid, even if the percentage of this relative to the gas cannot
be quantified. There is therefore an undetermined risk to the compressor
that must be avoided. Moreover, a high superheat temperature as
mentioned corresponds to an insufficient flow-rate of refrigerant. The
superheat temperature must therefore always be greater than 0 K and
have a minimum stable value allowed by the valve-unit system. A low
superheat temperature in fact corresponds to a situation of probable
instability due to the turbulent evaporation process approaching the
MPXPRO - + 0300055EN rel. 1.3 07/03/13
EEV Electronic expansion valve
P
Evaporation pressure
The protector is activated so as to prevent the return of liquid to the
compressor due to excessively low superheat values. When the superheat
value falls below the threshold, the system enters low superheat status,
and the intensity with which the valve is closed is increased: the more
the superheat falls below the threshold, the more intensely the valve will
close. The LowSH threshold must be less than or equal to the superheat
set point. The low superheat integration time indicates the intensity
of the action: the lower the value, the more intense the action. See
paragraph 6.10.
Superheat set point (parameter P3)
Description
Superheat set point
Superheat
Superheated gas temperature
Saturated evaporation temperature
Valve opening percentage
Superheated gas temperature
Fan-forced evaporator
LowSH: low superheat threshold (param. P7)
5.7 Electronic valve
Par.
P3
SH
tGS
tEu
PPU
T
Fig. 5.q
Key
Sd
Sv
F5
P
E
Fig. 5.p
40
ENG
6. ADVANCED FUNCTIONS
This chapter examines the categories of parameters already described
in the chapter on basic functions, so as to explain the use of the
corresponding advanced parameters and control algorithms. In addition,
the parameters relating to the compressor are explained, all of which are
advanced level parameters.
Minimum and maximum value probe S6 and S7
(parameters /L6,/U6,/L7,/U7)
MPXPRO, as well as the common NTC, PTC and PT1000 probes, can
connect one of the following to inputs S6 and S7:
• one 0 to 5Vdc ratiometric probe (powered directly by the controller),
connected to the input S6 or to the input S7;
• one 4 to 20 mA active probe (not powered by the controller),
connected to input S7;
• one 0 to 10 Vdc active probe (not powered by the controller),
connected to input S7.
6.1 Probes (analogue inputs)
For an introduction to the probe parameters, see paragraph 5.1. Below is
a description of the advanced parameters relating to the probes.
These types of probes require definition of their range of measurement,
that is, the maximum value and minimum value of measurement are set,
using parameters /L6, /L7, /U6 and /U7.
Type of probe, group 1 (parameter /P1)
Set the probes type S1, S2, S3. See the paragraph 5.1.
Par.
/P1
Description
Type of probe, group 1 (S1…S3)
Def
0
Min
0
Max
3
UoM
-
Tab. 6.a
Par.
/U6
Description
Maximum value of probe 6
Def
9.3
/L6
Minimum value of probe 6
-1
/L6
Min
160 if /5=0
800 if /5=1
Max
UoM
barg, RH%
-20 if /5=0
-90 if /5=1
/U6
barg, RH%
barg, RH%
barg, RH%
/U7
Maximum value of probe 7
9.3
/L7
160 if /5=0
800 if /5=1
/L7
Minimum value of probe 7
-1.0
-20 if /5=0
-90 if /5=1
/U7
Tab. 6.e
Type of probe, group 2 (parameter /P2)
Set the probes type S4 e S5. See the paragraph 4.3.
Assign probe functions (parameters /Fd, /FE, /FF,
/FG, /FH, /FI, /FL, /FM, /Fn)
Type of probe, group 3 (parameter /P3)
For parameters /Fd and /FE see paragraph 4.3.
Set the probe type S6. See the paragraph 4.3.
As well as the outlet Sm, intake Sr and defrost probes Sd, MPXPRO also
features:
• defrost probe Sd2, used on the primary or secondary evaporator;
• auxiliary temperature probe 1;
• auxiliary temperature probe 2;
• ambient temperature probe;
• ambient humidity probe;
• glass temperature probe;
• dewpoint serial probe.
Type of probe, group 4 (parameter /P4)
Set the probe type S7. See the paragraph 5.1.
Par.
/P4
Description
Type of probe, group 4 (S7)
Def
0
Min
0
Max
6
UoM
-
Tab. 6.b
The ambient temperature is used by the algorithm to calculate the
dewpoint, together with the ambient humidity and glass temperature.
The value of the dewpoint can also be sent by the serial probe, for
example from the supervisor. See paragraph 6.3.
Type of probe, group 5 (parameter /P5)
Par.
/P5
Description
Type of probe, group 5 : serial probes (S8
to S11)
Def
0
Min
0
Max
15
UoM
-
Tab. 6.c
MPXPRO can also manage up to 4 serial probes, which are set directly
from the supervisor. These can be defined as temperature probes or
generic probes, according to the setting of parameter /P5.
/P5
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Probe 8
T
G
T
G
T
G
T
G
T
G
T
G
T
G
T
G
Probe 9
T
T
G
G
T
T
G
G
T
T
G
G
T
T
G
G
Probe 10
T
T
T
T
G
G
G
G
T
T
T
T
G
G
G
G
Par.
/Fd
/FE
/FF
Probe 11
T
T
T
T
T
T
T
T
G
G
G
G
G
G
G
G
/FG
/FH
/FI
/FL
/FM
/Fn
Description
Assign superheated gas temperature probe
(tGS)
Assign saturated evaporation pressure/
temperature (PEu/tEu)
Assign defrost temperature probe 2 (Sd2)
See /FA
Assign auxiliary temperature probe 1
(Saux1) See /FA
Assign auxiliary temperature probe 2
(Saux2) See /FA
Assign ambient temperature probe (SA)
See /FA
Assign ambient humidity probe (SU) See
/FA
Assign glass temperature probe (Svt) See
/FA
Assign dewpoint value to serial probe (Sdp)
0 = Func. disabled
1 = Serial probe S8
2 = Serial probe S9
Def
0
Min
0
Max
11
0
0
11
0
0
11
0
0
11
0
0
11
0
0
11
0
0
11
0
0
11
0
0
4
UoM
3 = Serial probe S10
4 = Serial probe S11
Tab. 6.f
Tab. 6.d
Note: in models with built-in driver, the default values are /Fd=4
and /FE=6.
Key: T = temperature probe, G = generic probe
41
MPXPRO - + 0300055EN rel. 1.3 07/03/13
ENG
Calibration (parameters /c4,/c5,/c6,/c7,/cE)
Set:
Parameters /c4 to /c7 are used to correct the reading made by probes
S4 to S7 respectively. Serial probes S8 to S11 do not require calibration.
/cE calibrates the saturated evaporation temperature. Calibration is
performed before checking if the value is out-of-range, that is, MPXPRO
first determines the values read by the probes, correcting them based
on the calibration parameters, then checks if these are outside of the
range specified and where necessary generates a probe error. Example:
To decrease the temperature measured by probe S4 by 3°C, set /c4 = -3.
Par.
/c4
/c5
/c6
/c7
/cE
Description
Probe 4 calibration
Probe 5 calibration
Probe 6 calibration
Probe 7 calibration
Saturated evaporation temperature calibration
Def
0
0
0
0
0.0
Min
-20
-20
-20
-20
-20.0
Max
20
20
20
20
20.0
Set:
Master
A9=1
A8=0
A4=7
Slave 1, 2, 3, 4, 5
A8=7
Master
A9=0
A8=8
Slave 1, 2, 3, 4, 5
A8=8
Light sensor threshold (parameter H12)
Digital inputs DI1, DI2, DI3, DI4 (not DI5) can be connected to the light
sensor (code PSOPZLHT00), setting one of the parameters A4, A5, A10,
A11 = 9. H12 represents the threshold for night/day switching. There is a
fixed hysteresis ∆ of around 10 lux for day/night switching.
UoM
(°C/°F)
(°C/°F)
(°C/°F/barg/ RH%)
(°C/°F/barg/ RH%)
°C/°F
Par.
H12
Description
Light sensor threshold
Tab. 6.g
Def
25
Min
10
Max
100
UoM
lux
day
Important: the value read by the probe and already corrected
can only be displayed locally, and not using the virtual console
(display Slave controller status from Master terminal).
night
light (lux)
Δ~10
H12
Fig. 6.a
6.2 Digital inputs
6.3 Analogue outputs
Configure function of virtual digital input (par. A8)
As mentioned, the most complete version of MPXPRO features 2 PWM
outputs, used as the control signal to manage loads such as anti-sweat
heaters or modulating evaporator fans, for demisting the display cases.
Par.
A8
Description
Config. function of virtual digital input
0= input not active
1= immediate external alarm
2= delayed external alarm
3= enable defrost
4= start defrost
5= door switch with compressor
and evaporator fans OFF
6= remote ON/OFF
7= curtain switch
8= start/stop continuous cycle
9= light sensor
Def
0
Min
0
Max
8
UoM
-
Anti-sweat heater or fan modulation
The control of anti-sweat heaters is performed by comparing dewpoint
calculated based on the ambient temperature and humidity, and the
temperature of the display case glass, measured by a probe or estimated
using the outlet, intake and ambient temperature of the display case.
MPXPRO features two types of anti-sweat heater control:
• PI (proportional, integral);
• fixed activation (manual control).
Tab. 6.h
The conditions for the activation of the algorithms are as follows:
As already mentioned, in a Master Slave network, using a virtual digital
input, MPXPRO can activate the same digital input on all controllers
without needing additional wiring. Likewise, the virtual digital input from
the supervisor can also be propagated. Parameter A8 is used to select the
function activated on each Slave. If needed, different functions can be
configured on the Slaves, meaning a change in status of the contact on
the Master activates different functions on the Slaves.
Algorithm
PI
fixed activation (manual control)
Tab. 6.j
If the temperature read by the glass temperature probe is only estimated,
PI control becomes proportional only. If both algorithms are activated,
the PI algorithm has priority over fixed activation, which does not require
the ambient temperature and humidity probes. There are a series of
conditions whereby the PI algorithm stops operating and, if activated,
fixed activation control takes over. In these cases, if MPXPRO is not OFF,
the signal AcE is shown on the display.
Select digital input propagated from Master to Slaves
(parameter A9)
This can be configured only on the Master controller, enabling the
propagation via tLAN of the status of one of the digital inputs on the
Master or sent by the supervisor to the Slaves. Based on the value
associated with the parameter, MPXPRO propagates only one of the
digital contacts across the LAN, according to the table on the side. The
Slaves receive the status of the virtual digital input and activate the
corresponding function, according to parameter A8.
Par.
A9
Description
Select digital input propagated from Master
to Slaves (only on Master)
0 = from supervisor
1 = DI1
2 = DI2
Def
0
Min
0
Max
5
Condition
Glass temperature probe
not valid
UoM
-
Dewpoint not valid
Cause
physical probe not configured or error;
the estimate of the glass temperature probe cannot
be used because the outlet probe or intake probe
is not configured or has an error or the ambient
probe is broken or missing (*)
• humidity probe and/or ambient probe are not
configured and operating;
• the serial dewpoint value is not available
•
•
Tab. 6.k
(*) If the intake probe is not configured or has an error, the outlet probe alone is used.
3 = DI3
4 = DI4
5 = DI5
PI control
Inputs
The humidity (SU) and ambient temperature (SA) probes may be (see
parameters /FL, /FI):
• connected to the Master, which automatically shares them with the
Slaves;
• connected locally to each controller;
• sent from the supervisor via the serial probes.
Tab. 6.i
Example 1:
To propagate the curtain switch
function from Master to Slave,
activated by digital input 1 on
the Master.
Activation condition
rHd > 0
rHd = 0; rHt >0
Example 2:
To propagate the virtual digital
input from the supervisor and
activate the continuous cycle in the
Master Slave network.
MPXPRO - + 0300055EN rel. 1.3 07/03/13
42
ENG
Alternatively, the supervisor can directly supply the dewpoint value
(Sdp) using the serial probes (see parameter /Fn). The glass temperature
probe (Svt) may be connected directly to each controller (see parameter
/FM), or estimated. The estimate of the glass temperature probe
reading is performed internally when: ambient temperature (SA), outlet
temperature (Sm) and intake temperature (Sr) are available, and depends
on parameters rHA, rHb and rHS. Parameters rHo, rHd and rHL determine
the modulating output.
yet been initialised.
Par.
rHt
rHA
rHb
rHS
rHo
rHd
rHL
Description
Coefficient A for glass temperature probe
estimate
Coefficient B for glass temperature probe
estimate
Virtual probe composition for glass temperature probe estimate
0 = outlet probe Sm
100 = intake probe Sr
Offset for anti-sweat heater modulation
Differential for anti-sweat heater modulation
Type of PWM output load for anti-sweat
heater modulation
0 = resistive; 1 = inductive
Def
Min
Max
UoM
2
-20
20
°C/°F
22
0
100
-
20
0
100
%
2.0
0.0
-20.0
0
20.0
20.0
°C/°F
°C/°F
0
0
1
Fixed activation control (manual control)
Control depends only on parameters rHu and rHt and follow the trend
shown in the figure.
Par.
rHu
Description
Def
Manual anti-sweat heater activation
70
percentage (of period ‘rHt’)
0 = function disabled
Manual anti-sweat heater activation period 5
Min
0
Max
100
0
180
UoM
%
min
Tab. 6.m
PWM1, PWM2
Configurable outputs 0 to 10V
AUX1, AUX2, AUX3
12 Vdc
10 Vdc
A
B
0
-
0
t
t
rHu
ON
rHt
C
Tab. 6.l
OFF
If one of the probes is not available (SA or either Sm or Sr), only fixed
activation control will be possible, based on parameters rHu and rHt.
t
rHu
rHt
Outputs
Fig. 6.c
Configurable outputs (not
relays)
PWM1, PWM2
0 to 10V
Key:
A = PWM output
B = 0 to 10V dc vutput
rHu = Manual anti-sweat heater activation percentage
rHt = Manual anti-sweat heater activation period
The output used by default is output PWM2 (terminal 19), however this
can be changed to other analogue outputs using VPM. The actuator can
be selected between anti-sweat heaters or fan with inductive motor
using parameter rHL. If the load is resistive (rHL=0), the period is fixed at
24 s and the ON time depends on the PI algorithm. The output is adapted
to control an SSR (solid state relay). If the load is inductive (rHL=1) there is
no period and the output is modulated continuously by the PI algorithm.
In this case, the output is adapted for the MCHRTF phase control modules
(see paragraph 2.7).
The percentage of activation (OUT) for anti-sweat heater control depends
on the difference between the dewpoint calculated and the value read
by the glass temperature probe, the value of parameter rHo (offset) and
the value of parameter rHd (differential), as shown in the following figure.
The CUTOFF is a constant equal to 5 °C and the hysteresis is 1 °C.
C = Relay output
t = Time
6.4 Digital outputs
Configure compressor and fan output logic (parameters
H10, H11)
Parameters H10 and H11 are used to select the logic of the digital output:
0: with request active, the N.O. contact closes and N.C contact opens;
1: with request active, the N.O. contact opens and N.C contact closes.
Par.
H10
H11
OUT
Max
Description
Configure compressor digital output logic
0 = direct logic; 1 = reverse logic
Configure evaporator fan digital output
logic
0 = direct logic; 1 = reverse logic
Def
0
Min
0
Max
1
UoM
-
0
0
1
-
Tab. 6.n
1°C
Compressor output
Min
0%
Sdp
N
Svt
rHo
rHd
L
CUTOFF
3
Fig. 6.b
Key
SdP
rHo
rHd
OUT
4
5
NO NC
C
H10 = 0, request active
NO NC
H10 = 1, request active
NO NC
Dewpoint
Svt Glass temperature probe
Offset for anti-sweat heater
Min Minimum fan speed
modulation
Differential for anti-sweat heater
Max Maximum fan speed
modulation
Anti-sweat control
C
C
Fan output
N
Min: minimum output fixed at 10%; Max: maximum output fixed at 100%.
The action is proportional only if the estimate of the glass temperature
is used, and proportional and integral (Tint=240 s, constant) if the actual
glass temperature probe is used. The aim of the integral action is to bring
the glass temperature towards the set point (Sdp+rHo).
L
12 13
NO C
Important: if the serial probes from the supervisor are used for
the propagation of the ambient temperature and humidity
values, MPXPRO has four auxiliary variables that save the last
useful value available for 30 minutes. This may be useful in the event of a
supervisor power failure. Alarms due to probes without updated values
are therefore normally shown on start-up, when these variables have not
43
H11 = 0, request active
NO C
H11 = 1, request active
NO C
MPXPRO - + 0300055EN rel. 1.3 07/03/13
ENG
6.5 Control
R
R
Minimum and maximum set point values (parameters r1
and r2)
ON
ON
The minimum and maximum value available for the set point can be
defined by parameter.
OFF
Par.
r1
r2
Description
Minimum set point
Maximum set point
Def
-50
50
Min
-50
r1
Max
r2
50
OFF
Sm
UoM
°C/°F
°C/°F
Sr
rd
rd2
St
Tab. 6.o
St2
Fig. 6.e
Fig. 6.f
ON/OFF (parameter OFF)
Key
The parameter OFF is used to act on the ON/OFF status of the control. A
any digital input configured as remote ON/OFF has priority upper respect
to the control from the supervisor or to the parameter OFF.
Par.
OFF
Description
ON/OFF control
0 = ON; 1 = OFF;
Def
0
Min
0
Max
1
Sm = outlet probe
Sr = intake probe
R = control request
UoM
-
rd = differential for St
rd2 = differential for St2
Below is an example of the temperature trend on a vertical showcase
during the day and at night.
Tab. 6.p
night
T
If more than one digital input is selected as ON/OFF, ON status will be
activated when all the digital inputs are closed. The unit is OFF even if
just one of the contacts closes. In this operating mode, the display shows
the standard display, alternating with the message “OFF”. When switching
from ON to OFF and vice-versa, the compressor protector times are
observed.
day
Sr
-12...-14 °C
-15...-17 °C
-16 °C
Sv=(Sm+Sr)/2
-19...-21 °C
Sm
-22 °C
When OFF, the following are possible:
• access the F, C, A parameters and the set point;
• select the probe to be displayed;
• activate remote ON/OFF;
• display the probe alarms (rE, E1, E2, E3, etc..) and errors EE, EF, Etc, Edc,
alternating with the message OFF.
-21...-23 °C
t
Fig. 6.g
Key:
Sm
Sr
T
Outlet probe
Intake probe
Temperature
When OFF, the following alarms are reset:
• high and low temperature;
• open door alarm (dor);
• valve (LSA, LowSH, MOP).
Sv
t
Virtual probe
time
Sm
Sm
Double thermostat
The double thermostat function is activated by setting parameter rd2>0.
It is used to adapt automatically, that is, without changing the set point
and without an external signal, control of the unit based on a change in
compressor load, especially when switching from day to night and viceversa. In fact, at night the showcase curtains are closed, there is less heat
exchange with the surrounding air and the compressor works less.
To do this, two set points and two differentials are defined:
• St and rd, associated with the outlet probe;
• St2 and rd2, associated with the intake probe.
Par.
St2
rd2
Description
Intake probe set point with “Double
thermostat”
Differential St2 with “Double thermostat”
0.0 = function disabled
Def
50
Min
r1
Max
r2
UoM
°C/°F
0
0
20
°C/°F
Tab. 6.q
The control request occurs when this is active on both probes, as if there
were two thermostats in series. At night the intake probe is controlled
and the outlet probe always signals the request, in the day the outlet
probe is controlled and the intake probe always signals the request.
Fig. 6.h
Fig. 6.i
Key:
Sm
Sr
Sr
Outlet probe
Intake probe
Note:
Sm
• if one of the probes has an error or is missing, it is considered as
signalling the request;
• if both probes are faulty or missing, the controller switches to Duty
Cooling
setting mode: see paragraph 6.6.
Fig. 6.d
MPXPRO - + 0300055EN rel. 1.3 07/03/13
Important: if the double thermostat function is activated, the
setting of the following parameters has no effect:
44
ENG
• r6 (probe for night-time control);
• r4 (automatic night-time set point variation).
Maximum and minimum temperature monitoring
(parameters r5,rt,rH,rL)
Control offset with probe error (parameter ro)
For the procedure to enable monitoring, see paragraph 3.7.
Par.
ro
Description
Control offset with probe error
Def
0.0
Min
0.0
Max
20
Par. Description
rt
Duration of current maximum and minimum temp. monitoring session.
rH Maximum temp. acquired in the session
rL
Minimum temp. acquired in the session
r5
Maximum and minimum temperature
monitoring probe
UoM
°C/°F
Tab. 6.r
MPXPRO in standard mode uses the virtual probe Sv for control, that is,
the weighted average of the outlet and intake probe (see parameter /4).
If one of the two probes making up the virtual probe is broken or has
an error, parameter ro is used to continue normal control in controlled
conditions, without the need for immediate intervention by maintenance
personnel. The recommended value of ro is the temperature difference
between the outlet probe and intake probe reading in steady operating
conditions of the refrigeration unit:
If ro=0 the function is not active. The following cases may occur:
• outlet probe Sm error: MPXPRO starts control based on the intake
probe Sr alone, considering a new set point (St*) determined by the
formula:
Max
999
UoM
hour
0
0
10
°C/°F
°C/°F
-
Tab. 6.s
(100 – /4)
ON time for duty setting operation(parameter c4)
100
Duty setting is a special function used to maintain control in emergency
situations with errors in the temperature control probes, until the service
intervention. In the event of a temperature probe error, MPXPRO uses the
other probe available and adjusts the set point according to the setting
of parameter ro. In the event of errors on both probes, MPXPRO switches
to Duty setting mode. The controller is activated at regular intervals,
operating for a time equal to the value set for the duty setting parameter
c4, and off for a fixed time of 15 minutes.
• intake probe Sr error: MPXPRO starts control based on the outlet probe
Sm alone, considering a new set point (St*) determined by the formula:
St* = St - rot
Min
0
0 = monitoring disabled
1 = control probe (Sreg)
2 = virtual probe (Sv)
3 = outlet probe (Sm)
4 = defrost probe (Sd)
5 = intake probe (Sr)
6 = superheated gas temp. probe (tGS)
7 = saturated evaporation temperature
probe (tEu)
8 = auxiliary defrost probe (Sd2)
9 = auxiliary probe (Saux)
10 = auxiliary probe 2 (Saux2)
ro = Sr – Sm
St* = St + rot
Def
-
/4
100
Par.
c4
If night-time operation has been set with the intake probe as the control
probe, the controller considers /4=100 and uses the outlet probe. The
new set point becomes:
Description
ON time for duty setting operation (Toff =
15 minutes fixed)
0 = compressor/valve always OFF;
100 = compressor/valve always ON
Def
0
Min
0
Max
100
UoM
min
Tab. 6.t
St* = St – ro
R
Note:
ON
• if ro=0 the function is not active;
• for night-time operation the new set point is added to the value
OFF
defined by r4 (= automatic night-time set point variation);
• in the event of errors on both probes, the controller switches to duty
setting operation, see paragraph 6.6.
c4 15 min
Fig. 6.j
Example: Sm fault in daytime operation, with /4=50, St=-4, Sr=0, Sm=-8,
ro (recommended) = 0-(-8) =8. The new control probe will be Sr with:
St* = St + rot
Key:
R
c4
(100 – /4)
100
Control
ON time
t
Time
With Duty setting active, during the ON time the compressor icon
remains on, while it flashes during the OFF time.
Therefore St*= -4+8 ·(100-50)/100=0
If the fault is on Sr, the new control probe will be Sm with:
St* = St - rot
t
Important: during duty setting, the compressor protection times
are not observed.
/4
The table below describes the possible fault situations relating to the
control probes and the function that is activated.
100
Type of system Control probe fault
Sm
1 probe

Therefore St*= -4-8 ·50/100=-8.


2 probes

Control
Parameter
Duty setting
Duty setting
control on Sr
control on Sm
Duty setting
c4
c4
ro(*)
ro(*)
c4
Sr


Tab. 6.u
* ro must be >0.
45
MPXPRO - + 0300055EN rel. 1.3 07/03/13
ENG
Slave controllers ignore the Master control mode and manage the display
as normal (compressor icon on during the cooling request and off when
there is no request).
Duty setting with shared control status
For the description of shared control status, see paragraph 5.1. The
activation of the duty setting mode on the Master controller implies
that all the related Slaves observe the Master controller compressor
management times. This operating mode is highlighted on the Master
user interface by the compressor icon on steady; the Slave controllers
ignore the Master control mode and do not show the compressor icon
flashing when the compressor is off. If a Slave activates duty setting mode
due to lack of communication with the Master, the Slave manages the
display on the user interface as normal.
Defrost priority over continuous cycle
Par. Description
c7 Defrost priority over continuous cycle
0 = no; 1 = yes
c6
Def
1
Min
0
Max
15
UoM
hour
60
0
240
min
UoM
-
Delay in closing suction valve during normal control
Par. Descrizione
Def
rSU delay in closing suction valve during 0
Min
0
Max
999
UoM
sec
normal control
0 = always open
Tab. 6.x
If using suction valve for hot gas defrosts, the suction valve can also
be managed during normal control. If rSu is not 0, during normal
refrigeration control the suction valve will be closed rSu seconds after the
optional solenoid valve is closed. This allows the compressors to empty
the evaporator before completely closing the circuit.
Tab. 6.v
The continuous cycle is activated by pressing UP and DOWN for more
than 5 s, from the supervisor or via digital input.
When the continuous cycle is running:
• the
icon is displayed;
• the compressor/solenoid valve output and electronic valve control are
activated and the corresponding icon is shown on the display;
• the low temperature alarm with threshold AL is enabled relating to the
probe defined by parameter AA as well as the low temperature alarm
with threshold AL2 relating to the probe defined by parameter AA2.
6.6 Compressor
MPXPRO features the following compressor protection parameters.
Par.
c0
c1
c2
c3
d9
Important: for the correct activation of the low temperature
alarms, set the parameters as follows:
• AA = outlet probe;
• AA2 = intake probe.
Note:
Description
Delay enable compressor and evaporator
fans on power-up
Minimum time between successive starts
Minimum OFF time
Minimum ON time
Defrost priority over compressor protection
times
0 = protection times observed;
1 = protection times not observed
Def
0
Min
0
Max
240
UoM
min
0
0
0
1
0
0
0
0
15
15
15
1
min
min
min
-
Tab. 6.y
• c0 is used to delay the start of control when the device is powered
1. The continuous cycle cannot be activated if:
• the duration of the continuous cycle is set to 0 (cc=0);
• the measurements of the probes defined by AA and AA2 have
exceeded their respective thresholds AL, AL2.
• the device is OFF.
2. The continuous cycle remains in standby if:
•
• the compressor protection times are set (c1, c2, c3);
• the immediate or delayed alarm from external digital input delays
the activation of the compressor;
•
• defrost, dripping, post-dripping are running;
• the door is open. When door opens the continuous cycle is
•
•
stopped. It restarts for the remaining time when the door is closed.
3. The continuous cycle ends:
• by pressing of UP & DOWN for more than 5 seconds;
• when reaching the low temperature threshold (AL or AL2 in double
thermostat), whichever is reached first;
up. This is useful in the event of power failures, so that the controllers
(in the network) don’t all start at the same time, avoiding potential
problems of electrical overload. In models with Carel electronic
expansion valve and ultracap technology, this parameter must be set
to a value greater than 2.
c1 sets the minimum time between two successive starts of the
compressor, irrespective of the request. This parameter can be used to
limit the maximum number of starts per hour;
c2 sets the minimum compressor off time. The compressor is not
started again until the minimum time set has elapsed;
c3 sets the minimum compressor running time;
d9 disables the compressor protection times when defrosting, useful
for hot gas defrosts:
– d9 = 0: the protection times are observed;
– d9 = 1: the protection times are not observed, the defrost has higher
priority.
• at the end of the time cc;
• when the controller is switched off from the supervisor (logical
OFF);
ON
• from the supervisor.
CMP
OFF
Continuous cycle with shared control status
t
c3
For the description of shared control status, see paragraph 5.1. The
activation of the continuous cycle on the Master controller implies
that all the related Slaves observe the Master controller compressor
management times (only parameter ‘cc’ on the Master has effect, while
the setting on the Slaves is ignored). This operating mode is highlighted
on the Master user interface by the corresponding icon on steady; the
MPXPRO - + 0300055EN rel. 1.3 07/03/13
Max
1
If c7=0 the defrost and continuous cycle are not mutually interruptible
(same priority): any defrost or continuous cycle request remains pending
if activated when running the other procedure. If c7=1 the defrost calls
activated when the continuous cycle is running terminate the latter and
activate the defrost.
Continuous cycle is a function used to keep the refrigeration cycle active
continuously for a settable duration, irrespective of the temperature
inside the unit. This may be useful when requiring a rapid decrease in
the temperature, even below the set point. The activation of the low
temperature alarm when exceeding the threshold AL or AL2 can be
delayed by setting parameter c6.
Description
Running time in continuous cycle
0 = disabled
Low temperature alarm bypass time after
continuous cycle
Min
0
Tab. 6.w
Continuous cycle (parameter cc)
Par.
cc
Def
0
c2
c1
Fig. 6.k
Key:
t
46
time
CMP
compressor
ENG
discharge cycle, which needs to be started at short intervals (minutes)
and for very brief periods (seconds).
6.7 Defrost
The advanced parameters for defrost management include general
parameters on the time base, activation delays, synchronization between
Master and Slaves, the stages of the defrost such as pump down and
dripping, and the advanced defrost functions, such as:
• Skip defrost;
• Running time;
• Sequential stops;
• Power defrost.
Dripping time after defrost (parameter dd)
Par.
dd
Def
1
Min
0
Max
1
Def
2
Min
0
Max
15
UoM
min
Tab. 6.baTab. 6.g.f
This parameter is used to stop the compressor and the evaporator fans
following a defrost so as to allow the evaporator to drip. The value of the
parameter indicates the off time in minutes. If dd=0 no dripping time
is enabled, and at the end of the defrost control resumes immediately,
without stopping the compressor and the fan, if active.
End defrost synchronized by Master (parameter d2)
Par. Description
d2 End defrost synchronized by Master
0 = not synchronized;1 = synchronized
Description
Dripping time after defrost (fans off )
0 = no dripping
UoM
-
Tab. 6.z
Pump down phase duration
The parameter determines whether or not, in a local network, MPXPRO
awaits an end defrost signal from the Master at the end of the defrost.
Par.
dH1
Description
Pump down phase duration
0 = pump down disabled
Def
0
Min
0
Max
999
UoM
s
Tab. 6.ae
End defrost signal by timeout (parameter r3)
Par. Description
r3
End defrost signal by timeout
0 = disabled, 1 = enabled
Def
0
Min
0
Max
1
The pump down phase is the period in which the evaporator is emptied
of liquid refrigerant. Parameter dH1 defines the duration of the pump
down phase during all types of defrost, heater or hot gas. Setting dH1=0
disables the pump down phase.
UoM
-
Tab. 6.aa
Important: the controller does not have two separate outputs to
manage the compressor and solenoid valve.
For defrosts that end by temperature (d0=0, 1, 5) , this enables the end
defrost by timeout signals Ed1 and Ed2.
Defrost on power-up (parameter d4)
Par.
d4
Type of multiplexed hot gas defrost
Description
Defrost on power-up
0= disabled ; 1 = enabled
(Master = network defrost;
Slave = local defrost)
Def
0
Min
0
Max
1
UoM
-
Par.
dHG
Description
Type of hot gas defrost
0 = equalizing valve normally closed
1 = equalizing valve normally open
Def
0
Min
0
Max
1
UoM
-
Tab. 6.af
Tab. 6.ab
The defrost call on power-up has priority over the control request and the
activation of the continuous cycle. For Master controllers, the defrost on
power-up will be a network defrost; for Slave controllers it will be local.
See paragraph 5.6 for an installation diagram with equalizing valve.
Located in parallel with the suction valve, it can be open only in the
dripping phase or also during the normal refrigeration cycle, the pump
down and post-dripping phases.
Defrost delay on power-up (parameter d5)
Defrost Running time (parameters d10, d11)
Par.
d5
Description
Defrost delay on power-up (if d4=1)
0 = delay disabled
Def
0
Min
0
Max
240
Running time is a special function that determines when the refrigeration
unit needs defrosting. In particular, it is assumed that if the evaporator
temperature measured by probe Sd remains continuously below a
certain set threshold (d11) for a certain time (d10), the evaporator may
be frozen and a defrost is activated. The time is reset if the temperature
returns above the threshold.
UoM
min
Tab. 6.ac
Also active when d4=0. If the digital input is set to enable or start a defrost
from an external contact, parameter d5 represents the delay between
when the defrost is enabled or called, and when it effectively starts.
For Mater/Slave networks where the defrost needs to be activated from
a digital input on the Master, use parameter d5 to delay the various
defrosts, thus avoiding current overloads.
Note: to avoid unwanted defrosts controlled by the controller
timer, set parameter dI=0 (defrosts from keypad, RTC, compressor
running time or digital input only).
Par.
d10
d11
dt1
dt2
Description
Defrost time in “Running time” mode
0 = function disabled
Defrost temperature threshold in “Running
time” mode
End defrost temperature (read by Sd)
End defrost temperature (read by Sd2)
Min
0
Max
240
UoM
min
-30
-50
50
°C/°F
8
8
-50.0
-50.0
50.0
50.0
°C/°F
°C/°F
Tab. 6.ag
Time base for defrost (parameter dC)
Par. Description
dC Time base for defrost
0=dI in hours, dP1, dP2 and ddP in minutes;
1= dI in minutes, dP1, dP2 and ddP in
seconds
Def
0
d1
Def
0
Min
0
Max
1
Sd
UoM
-
d11
t
ON
DEF
Tab. 6.ad
This defines the unit of measure used to count the times for parameters
dI (defrost interval), dP1, dP2 and ddP (defrost duration):
• dC=0 =>dI expressed in hours, dP1, dP2 and ddP in minutes;
• dC=1 =>dI expressed in minutes, dP1, dP2 and ddP in seconds.
OFF
t
d10
Fig. 6.l
Key
Note: parameter dC=1 can be useful for quickly testing the defrost
operation with reduced times. It is also useful for controlling the
operation of air dryers. The defrost cycle thus becomes the condensate
Sd
DEF
47
Defrost probe
Defrost
t
Time
MPXPRO - + 0300055EN rel. 1.3 07/03/13
ENG
The purpose is to stop control and allow natural defrosts only when
necessary.
Important: for multiplexed hot gas defrosts, the setting is only
valid on the Master and the defrost is synchronized across the
Master/Slave network.
Note: the setting of parameter F3 has no effect. Evaporator fan
management depends on parameter F0.
Pressure probe alarm management during defrost
(parameter d12)
During defrost and dripping, so as to avoid false pressure probe error
signals, errors are ignored. The supervisor update can also be disabled.
Skip defrost (parameters d7, dn)
Par.
d12
The function applies to defrosts that end by temperature, otherwise it
has no effect. The Skip defrost function evaluates whether the defrost
duration is less than a certain threshold dn1 (dn2) and based on this
establishes whether or not the following defrosts will be skipped.
Description
Pressure probe alarm management during
defrost
probe error
disabled
enabled
disabled
enabled
0
1
2
3
Def
0
Min
0
Max
3
UoM
-
supervisor update
enabled
enabled
disabled
disabled
Par.
d7
dn
dP1
dP2
Tab. 6.ah
Description
Skip defrost
0 = disabled; 1 = enabled;
Nominal defrost duration for “Skip defrost”
Maximum defrost duration
Maximum secondary evaporator defrost
duration
Def
0
Min
0
Max
1
UoM
-
75
45
45
0
1
1
100
240
240
%
min
min
Tab. 6.aj
Sequential stops (parameters dS1, dS2)
Par.
dS1
dS2
Description
Compressor off time in “Sequential stop”
defrost mode
Compressor operating time in “Sequential
stop” defrost mode
Def
0
Min
0
Max
45
UoM
min
120
0
240
min
Thresholds dn1 (evaporator 1) and dn2 (evaporator 2) are defined by:
dn1 =
Tab. 6.ai
Sequential stop mode is especially useful for high-normal temperature
refrigeration controllers, and is based on the intelligent stopping of
control to allow the evaporator to defrost naturally by the flow of
ambient air only, without activating the defrost output and consequently
the defrost heaters. If the function is enabled (parameter dS1>0), two
counters are activated:
• OFFTIME: counts down during the stop time and on hold during
control;
• ONTIME: counts down during control and on hold during the stop
time.
Par.
ddt
C
2
ddP
regulation
P__
OFF
t
dS1
A
B
Fig. 6.m
Key
CMP
Compressor
Description
Additional end defrost temperature delta
for Power defrost mode
Additional maximum defrost time delta for
Power defrost mode
Defrost 1 to 8 – enable
Power defrost
0 = normal; 1= Power defrost
Def
0.0
Min
-20.0
Max
20.0
UoM
°C/°F
0
0
60
min
0
0
1
-
Tab. 6.ak
ON
CMP
tE12
Power defrost is used to increase the end defrost threshold dt1 (dt2
for the second evaporator) and/or the maximum defrost duration dP1
(dP2 for the second evaporator). These increases allow longer and more
effective defrosts. Power defrost are performed on each defrost call
during night status or when suitably configured by the RTC parameters
(sub-parameter P of parameters td1 to td8), so as to allow the user to
choose the conditions that are most suitable for this special procedure.
Power Defrost is activated when at least one of the increases, ddt or ddP,
has any value other than zero.
t
ONTIME=0
regulation
defrost
100
Power defrost (parameters ddt, ddP)
OFFTIME=0
regulation
regulation t
OFF
dn
Note: in power defrost mode (see the following paragraphs), the
maximum defrost duration dP1 and dP2 is increased by the value
of parameter ddP.
ON
CMP
100
tE11, dn2 =
The algorithm keeps a counter of the defrosts to be skipped:
• if the defrost ends in a time less than dn1, the counter of the defrosts
to be skipped is increased by 1;
• if the defrost ends normally, the next defrost is performed;
• when the counter reaches , 3, three defrosts are skipped and then the
counter is reset to 1;
• on power-up, the defrost is performed 7 times without increasing the
counter, from the eighth on the counter is updated.
Two events may occur, with reference to the following figure:
1. OFFTIME is reset (instant C): OFFTIME and ONTIME are reset with dS1 and
dS2 value and the defrost is considered completed. Control resumes;
2. ONTIME is reset (instant A): OFFTIME is reset with the default value
and the natural defrost starts, lasting the time dS1. At the end of the
defrost (instant B), OFFTIME and ONTIME are reloaded with dS1 and
dS2 value and control resumes;
1
dn
t
MPXPRO - + 0300055EN rel. 1.3 07/03/13
Time
48
ENG
6.8 Evaporator fans
See paragraph 5.7. The advanced parameters for the evaporator fans
concern the minimum and speed maximum, the selection of the type
of motor (inductive or capacitive) and the setting of the start-up time.
Par.
F6
F7
F8
F9
F10
Description
Maximum fan speed
Minimum fan speed
Fan peak time
0 = function disabled
Select fan control with output PWM1/2
(with phase cutting speed control)
0 = by pulse; 1 = by duration
Evaporator fan forcing time at maximum
speed
0 = function disabled
Def
100
0
0
Min
F7
0
0
Max
100
F6
240
UoM
%
%
s
1
0
1
-
0
0
240
min
6.9 Electronic valve
The stepper electronic valve requires a power supply to be able to open
or close.
Starting from version 2.8, MPXPRO features a special ultracap to guarantee
the power required to close the electronic valve in the event of power
failures. Further details on installing and selecting the cable are shown in
the section on connections and wiring diagrams.
The ultracap takes around 2 minutes to charge completely when
completely discharged. It is therefore recommended to set a delay time
no less than 2 minutes for compressor and evaporator fans enabling in
power-up (parameter c0).
Tab. 6.al
F6: is the maximum fan speed, expressed as a % of the output. For 0 to
10 V outputs, it represents the output voltage at maximum speed as
a percentage. For phase control outputs, it represents the maximum
portion of the semi-wave applied to the load as a percentage. The same
is true for the minimum speed set for F7. The fan peak time F8 represents
the operating time at maximum speed set using parameter F6 to
overcome the mechanical inertia of the motor. F10 represents the time
the fan is operated at maximum speed for the peak time (F8).
If the fan is operated for too long at a reduced speed, ice can form on the
blades. To avoid this, at intervals of F10 minutes, the fan is forced to the
maximum speed for the time expressed by the parameter F8.
If the evaporator fan speed is controlled with phase control, F9 determines
the type of control:
F9=0: by pulse, for capacitive motors;
F9=1: by duration, for inductive motors.
See paragraph 5.7 for the meaning of parameters F5, F1, Frd.
Introduction
MPXPRO, depending on the optional cards installed, can manage
different types of electronic expansion valve. Specifically:
Driver
stepper
Code
MX3OPSTP*
PWM
MX3OPPWM**
Model of valve
CAREL E2V
PWM 115 to 230 Vac
PWM 110 to 230 Vdc
Tab. 6.am
To manage the electronic expansion valve, two additional probes must
be installed and suitably configured:
• temperature probe for measuring the superheated gas temperature at
the evaporator outlet.
• pressure probe for the measurement of the saturated evaporation
pressure / temperature at the evaporator outlet.
Installation notes:
MPXPRO is designed to manage one electronic expansion valve that
controls the flow of refrigerant inside an individual evaporator. Two
evaporators in parallel cannot be managed with just one electronic
expansion valve.
• The NTC/PTC/PT1000/NTCL243 temperature probe must be installed
near the evaporator outlet, according to the standard installation
methods (see the installation notes on the E2V instruction sheet).
Suitable thermal insulation is recommended. CAREL offers special
types of probes designed to simplify installation in contact with the
refrigerant pipe:
– NTC030HF01 for Retail use IP67, 3m, -50T90 °C, 10 pcs
– NTC060HF01 for Retail use IP67, 6m, -50T90 °C, 10 pcs
F6
FAN
SPEED F7
t
0%
F1-Frd
F1
F5
F5+1
Fig. 6.n
To measure the saturated evaporation temperature, different types
of probes can be used; in particular, the following can be configured
(advanced parameter /FE):
• 0 to 5 V ratiometric pressure probe (recommended by CAREL);
• NTC/PTC/PT1000 temperature probe;
• 4 to 20 mA active pressure probes (powered externally).
MPXPRO can measure the saturated evaporation temperature using a
normal NTC/PTC/PT1000/NTCL243 temperature probe (see price list). This
solution, even if economically convenient, requires careful installation
and in any case does not offer the same precision as a ratiometric
probe. CAREL recommends the use of ratiometric probes for reading the
evaporation pressure, which is automatically converted to the saturated
temperature using the specific tables for the type of refrigerant used.
Description of operation
The values read by the probes described above are called:
• tGS = superheated gas temperature;
• tEu = saturated evaporation temperature converted from pressure
These values are used to calculate the superheat:
• SH = tGS - tEu
MPXPRO manages the proportional opening of the electronic expansion
valve, adjusting the flow of refrigerant in the evaporator, so as to maintain
the superheat around the value set for advanced parameter P3 (superheat
set point). The opening of the valve is controlled simultaneously yet
49
MPXPRO - + 0300055EN rel. 1.3 07/03/13
ENG
independently from normal temperature control. When there is a
refrigeration call (the compressor / solenoid valve relay is activated),
control of the electronic valve is also activated and then managed
independently. If the superheat value read by the probes is greater
than the set point, the valve is opened proportionally to the difference
between the values. The speed of variation and the percentage of
opening depend on the PID parameters set. The opening is continuously
modulated based on the superheat value, with PID control.
This is used to set the reference superheat value for the control of the
electronic valve. It does not determine the actual superheat value, but
rather the desired value. MPXPRO, with PID control, tends to maintain the
actual superheat, calculated based on the probe readings, around the
value set for this parameter. This is done by gradually varying the opening
of the valve based on the difference between the actual superheat and
the set point.
Important: the set point value calculated depends on the quality
of the installation, the position of the probes and other factors.
Consequently, depending on the installation the set point read
may deviate from the actual value. Set point values that are too low (2 to
4 K), albeit ideally usable, may cause problems involving the return of
liquid refrigerant to the compressor rack.
Note: all the references relating to control of the electronic valve
are based on the use of a CAREL E2V electronic expansion valve.
The descriptions are then made considering the steps of the stepper
motor used for this type of valve, for example, the maximum number of
opening steps is 480. All the functions are also then described for PWM
valves. In particular, instead of the maximum opening expressed as the
number of steps, the maximum ON/OFF time of the PWM valve is
considered (default 6 seconds). The absolute openings expressed as
steps must then be suitably converted by the user and referred to the
maximum fixed period, expressed in seconds.
Par.
P3
Description
Superheat set point
Def
10.0
Min
0.0
Max
25.0
UoM
K
Tab. 6.ap
Apertura valvola/Valve opening
Initial valve position when control starts (par. cP1)
This is used to set the position of the valve as a percentage when
control starts. High values ensure intense and immediate cooling of the
evaporator when each call is sent, however may cause problems if the
valve is oversized with reference to the cooling capacity of the controller.
Low values, on the other hand, allow a more gradual and slower action.
Par.
cP1
Description
Initial valve position when control starts
Def
30
Min
0
Max
100
UoM
%
Tab. 6.aq
Initial valve position maintenance time after defrost
(parameter Pdd)
Surriscaldamento/Superheat
Fig. 6.o
At the end of a defrost, during the dripping phase, the expansion valve
can be forced open to the initial value set for cP1 for a time equal to
Pdd. This means greater immunity of the unit to return of liquid to the
compressor rack due to an excessively high evaporator temperature.
Type of refrigerant (parameter PH)
This is used to set the type of gas refrigerant used in the system. The table
below shows the types of gas possible and the associated PH values.
For compatibility with the E2V valve see paragraph 4.3. Contact CAREL if
installing E2V valves in systems that use refrigerants not listed in the table.
Par.
Pdd
Description
Initial valve position maintenance time
after defrost
Def
10
Min
0
Max
30
UoM
min
Tab. 6.ar
Par.
PH
Description
Type of refrigerant
1 = R22
10 = R717
2 = R134a
11 = R744
3 = R404A
12 = R728
4 = R407C
13 = R1270
5 = R410A
14 = R417A
6 = R507A
15 = R422D
7 = R290
16 = R413A
8 = R600
17 = R422A
9 = R600a
18 = R423A
Def
3
Min
1
Max
22
UoM
-
19 = R407A
20 = R427A
21 = R245Fa
22 = R407F
Valve standby position (parameter PSb)
This indicates the position, as the absolute number of steps, that the
valve must move to after having completely closed, to restore the elastic
operating conditions of the valve spring, by releasing the compression
(for stepper valve only).
Tab. 6.an
Note: the value of this parameter represents the absolute position
of the valve during the closing phase (value read using the
advanced parameter PF on the supervisor).
Important: if the type of refrigerant is not correct, there may be
return of liquid to the compressor.
Par.
PSb
Description
Valve standby position
Def
0
Min
0
Max
400
UoM
step
Tab. 6.as
Electronic valve (parameter P1)
MPXPRO can control two different models of electronic expansion valve,
each with the specific type of optional expansion board. Parameter P1 is
used to set the model installed:
Par.
P1
Description
Electronic valve
0 = not used, 1 = PWM valve
2 = CAREL E2V valve
Def
0
Min
0
Max
2
Enable fast update of the valve parameters to supervisor
(parameter Phr)
UoM
-
This is used to enable the fast update to the supervisor of the variables
relating to the electronic expansion valve, such as:
• PF: absolute position in number of steps (stepper valve only);
• SH: superheat;
• PPV: position as a percentage;
• tGS: superheated gas temperature;
• tEu: saturated evaporation temperature;
Tab. 6.ao
Superheat set point (parameter P3)
MPXPRO - + 0300055EN rel. 1.3 07/03/13
Useful in the commissioning phase or start-up:
Phr = 0: fast update disabled (update every 30 s);
50
ENG
Phr = 1: fast update enabled (update every 1 s).
Sreg
Par.
Phr
Description
Enable fast update of the valve parameters
to supervisor
0 = fast update disabled
Def
0
Min
0
Max
1
UoM
-
St+rd
St+rd/2
St
Tab. 6.at
t
Important: in the event of power failures, parameter Phr will be
reset to zero.
Fig. 6.r
OSH ideale
Superheat offset for modulating thermostat (parameter
OSH)
Sreg
St+rd
This function is used to reduce or completely eliminate the typical
temperature swings caused by sudden activation/deactivation of the
solenoid valve. The function is activated based on the refrigeration
controller control temperature and affects the cooling capacity of
the electronic valve. In particular, the function is activated when the
control temperature falls below half of the differential rd. In this band,
the superheat set point P3 is increased by a term proportional to the
parameter OSH. The effect of this action is the gradual advanced closing
of the electronic valve, which makes the decrease in temperature inside
of the refrigeration controller slower and more stable. In this way, the
actual temperature of the cabinet can be kept very stable and near the
set point, without ever having to close the solenoid valve, but rather by
simply controlling the flow of refrigerant.
St+rd/2
St
t
Fig. 6.s
Key:
Sreg=control probe
rd = differential
Support saturated temperature for pressure probe error
(parameter P15)
In the event of a pressure/saturated evaporation temperature probe
error, this represents the constant value used by the device to simulate
the probe reading. In centralised systems, the evaporation pressure is
determined by the compressor rack set point. Once this set point has
been set for P15, control can continue, even if not in perfect conditions,
in emergency situations.
Sreg
St+rd
St+rd/2
t
St
F
St=set point
t= time
ON
Par.
P15
OFF
t
Description
Support saturated temperature for pressure probe error
Def
-15.0
Min
-50.0
Max
50.0
UoM
°C/°F
Tab. 6.av
Fig. 6.p
PID control (parameters P4,P5,P6)
Key
Sreg
F
Control probe
Modulating thermostat
function
t
The opening of the electronic valve is controlled based on the difference
between the superheat set point and the actual superheat calculated by
the probes. The speed of variation, the reactivity and the ability to reach
the set point depend on three parameters:
Kp = proportional gain, parameter P4;
Ti = integration time, parameter P5;
Td = derivative time, parameter P6;
time
Note:
• The action of OSH is weighted, based on the difference between the
temperature set point and the control temperature. The lower the
difference, the greater the action of OSH and vice-versa.
• OSH is active in a band at maximum equal to half of the differential rd
The ideal values to be set vary depending on the applications and the
utilities managed, nonetheless default values are proposed that allow
good control in the majority of cases. For further details, refer to classic
PID control theory.
With double thermostat:
• the action of OSH will be determined by the thermostat with the lower
difference between the set point and the actual temperature;
• the highest contribution is used, Tf= st + rd/2 or Tf2= St2 + rd/2, as
there are two bands.
Par.
P4
P5
Par.
OSH
Description
Superheat offset for modulating thermostat (0 = function disabled)
Def
0.0
Min
0.0
Max
60.0
P6
Description
Proportional gain
Integration time
0 = function disabled
Derivative time
0 = function disabled
Def
15.0
150
Min
0.0
0
Max UoM
100.0
900
s
5.0
0.0
100.0
s
Tab. 6.aw
UoM
K
P4: this represents the amplification factor. It determines an action that
is directly proportional to the difference between the set point and the
actual superheat value. It acts on the speed of the valve, in terms of
steps/°C. The valve moves P4 steps for every degree centigrade variation
in the superheat, opening or closing whenever the superheat increases
or decreases respectively. It also acts on the other control factors, and is
valid in both normal control and with all emergency control functions.
High values ==> fast and reactive valve (e.g. 20 for CO2 - carbon dioxide
applications).
Low values ==> slow and less reactive valve.
Tab. 6.au
Example
OSH too low
Sreg
St+rd
St+rd/2
P5: this represents the time required by the controller to balance the
difference between the set point and the actual superheat. It practically
limits the number of steps that the valve completes each second. It is
only valid during normal control, the special functions in fact have their
own integration time.
St
t
Fig. 6.q
OSH too high
51
MPXPRO - + 0300055EN rel. 1.3 07/03/13
ENG
quickly. In practice, the intensity of the system “reaction” is increased. If
the device remains in low superheat status for a certain period, a low
superheat alarm is activated, with the display showing the message ‘LSH’.
The low superheat signal features automatic reset, when the condition
is no longer present or the controller is switched off (standby). When
low superheat status is activated, the local solenoid valve can be forced
closed (parameter P10).
High values ==> slow and less reactive valve (e.g. 400 for CO2 - carbon
dioxide applications)
Low values ==> fast and reactive valve
P5 = 0 ==> integral action disabled
P6: this represents the reaction of the valve to variations in the superheat.
It amplifies or reduces variations in the superheat value.
High values ==> fast variations
Low values ==> limited variations
P6 = 0 ==> differential action disabled
Example. For CO2 - carbon dioxide applications: P6=5
Par.
P7
P8
P9
Smooth Lines function
600
Min Max UoM
-10.0
P3
K
0.0 240.0
s
0
999
s
SH
P7
t
ON
LowSH
OFF
ALARM
OFF
Key
SH
LowSH
ALARM
0.0
50.0
K
LowSH threshold
Alarm delay
time
Important: if this action causes the complete closing of the
electronic valve, the solenoid valve is also closed, even if this is a
network solenoid valve, when enabled. The alarm signal with the
message ‘MOP’ on the display is delayed from the activation of the
protection function and is automatically reset as soon as the saturated
temperature falls below the threshold.
°C/°F
Par.
PM1
Note: Smooth Lines is not compatible with traditional Floating
Suction control, and must be used with the new Rack Smart Set
algorithm
PM2
PM3
PM4
6.10 Protectors
PM5
LowSH Low superheat
Description
MOP: saturated evaporation temperature
threshold
MOP: integration time
MOP: alarm delay
0 = function disabled
MOP function delay when starting
control
MOP: enable close solenoid valve
(optional)
Def
50.0
Min
-50.0
Max
50.0
UoM
°C/°F
10.0
0
0.0
0
240.0
999
s
s
2
0
240
s
0
0
1
-
Tab. 6.ay
To prevent too low superheat values that may cause the return of liquid to
the compressor or system instability (swings), a low superheat threshold
can be defined, below which a special protection function is activated.
When the superheat falls below the threshold, the system immediately
enters low superheat status and activates a control action, in addition
to normal control, with the aim of closing the electronic valve more
MPXPRO - + 0300055EN rel. 1.3 07/03/13
P7
P9
t
When starting or restarting an installation, the compressors may
not be able to satisfy the simultaneous refrigeration requirements
of all the refrigeration utilities in the installation. This may cause an
excessive increase in the evaporation pressure and consequently the
corresponding saturated temperature. When the evaporation pressure,
expressed in degrees (saturated), rises above the threshold, after a certain
settable time the system enters MOP protection status: PID superheat
control is stopped and the controller starts gradually closing the valve
with an integration action to return the evaporation pressure below
the threshold. The protection function has been designed to allow a
gradual return to normal operating conditions, that is, when the critical
conditions have ended, the controller temporarily operates with a higher
superheat set point until the function is automatically reset.
Fig. 6.t
UM
Superheat
Low superheat protection
Alarm
MOP Maximum evaporation pressure
t
Max
1
10.0
B
Fig. 6.u
Temp. set
Min
0
0.0
t
P9
MAX
Descrizione
Def
Smooth Lines - Enable function
0
Smooth Lines - Offset to stop control below 2.0
set point
Smooth Lines - Maximum superheat offset 15.0
t
ON
SH set
MIN
PHS
Def
7.0
15.0
Tab. 6.ax
The new Smooth Lines function is used to optimise evaporator
capacity based on actual cooling demand, allowing more effective and
stable control of cabinet temperature. Unlike the existing modulating
thermostat (OSH), this function completely eliminates traditional on/
off control, modulating the temperature inside the cabinet exclusively
using the electronic expansion valve, and adjusting the superheat set
point by adopting accurate PI control based on the effective control
temperature.
The main features are:
• The superheat set point for managing the electronic expansion valve
can vary between a minimum (traditional set point P3) and maximum
limit (P3+PHS: maximum offset) using PI control (pre-configured),
based on the control temperature and how far this is from the
corresponding set point St
• The temperature inside the cabinet can fall slightly below the set point
St, without stopping the main control, however simply closing the
electronic valve
• Temperature control (and consequently the solenoid valve relay)
therefore remains active at all times, while the electronic expansion
valve stops the flow of refrigerant into the evaporator
• It is easy to use, as it is the instrument itself that automatically
adapts control based on current operation, without requiring special
parameter settings
The main benefits are
• No swings in temperature and superheat when reaching the set point
• Stable temperature and superheat control
Maximum energy savings by stabilising the load
Par
PSM
PLt
Description
LowSH: low superheat threshold
LowSH: integration time
0 = function disabled
LowSH: alarm delay
0 = alarm disabled
52
ENG
hour period, then becomes manual reset.
P12 = 0 ==> LSA alarm disabled
T_EVAP
PM1
P13 represents the hysteresis used to deactivate the LSA alarm.
P13 = 0 ==> reset always automatic.
P10 allows the network solenoid valve to be closed in the event of low
superheat (LowSH) and/or low suction temperature alarm (LSA).
• P10=1 (default): the unit that signals the LowSH and/or LSA status,
as well as closing the local solenoid valve, propagates the request
across the local network (LAN). This enables propagation of the closing
request over the tLAN network to the Master.
To effectively close the network solenoid valve (if available)(P10=1), the
solenoid on the Master must be enabled as a network valve (parameter
r7=1), the only type that can accept network requests.
• P10=0: the unit that signals the LowSH and/or LSA status does not
enable the closing of the network and local solenoid valve.
t
ON
MOP
OFF
t
ON
ALARM
OFF
t
PM3
Fig. 6.v
Key
T_EVAP
MOP
ALARM
Evaporation temperature
MOP protection
Alarm
PM1
PM3
t
SH
MOP threshold
Alarm delay
Time
P7
t
PM1 represents the maximum evaporation pressure, expressed in
degrees (saturated), above which the MOP protection and alarm are
activated (each with its own delay times). There is a gradual return to
normal operation, to avoid the critical situations arising again.
ON
LowSH
OFF
t
ON
ALARM
OFF
PM2 represents the integration time for the maximum evaporation
pressure protection function. This replaces the normal PID control during
MOP status.
PM2 = 0 ==> MOP protection and alarm disabled
t
P9
B
Fig. 6.w
PM3 represents the alarm activation delay after exceeding the MOP
threshold. When the alarm is activated, the following occur:
• Message ‘MOP’ shown on the display
• The buzzer is activated
The alarm features automatic reset when the evaporation pressure falls
below the threshold PM1.
PM4 = 0 ==> MOP alarm disabled
Key
T_SUCT Suction temperature
LSA: low suction temperature
P11
threshold
P12
LSA: alarm delay
P13
LSA: Alarm differential
t
time
LSA
LSA protection
PM4 represents the activation delay MOP protection after the last
activation of the solenoid valve.
LOP Minimum evaporation pressure
PM5 allows the local or network solenoid valve (if available), based on
the configuration of the system (see parameter r7), to be closed upon
activation of the MOP alarm. If the expansion valve (0 steps) is closed
completely during MOP status (before the activation of the alarm), the
solenoid valve configured is also closed.
Function useful above all for stand-alone refrigeration controllers, used to
prevent the evaporation pressure from remaining excessively low for too
long. When the evaporation pressure, expressed in degrees (saturated),
falls below the threshold, the LOP protection is activated, which adds an
integration action to normal PID control, specifically devised to be more
reactive as regards the opening of the valve. The PID control remains
active, as the superheat must continue to be monitored as to avoid
flooding the compressors. The LOP alarm is delayed from the activation of
the protection function, both are reset automatically when the pressure
value, in degrees (saturated), exceeds the threshold.
LSA - Low suction temperature
When the suction temperature falls below the threshold, the alarm is
activated after the set delay, closing the electronic valve or the local and/
or shared tLAN solenoid valve (if available). The alarm is reset when the
suction temperature exceeds the set threshold plus the hysteresis. Reset
is automatic for a maximum of four times in a two hour period. Upon the
fifth activation in such period, the alarm is saved and requires manual
reset from the user terminal or supervisor.
T_SUCT
P11+P13
P11
t
Par.
P11
P12
P13
P10
Description
Def
LSA: low suction temperature threshold
-45.0
LSA: alarm delay
600
0 = alarm disabled
LSA: alarm differential (°C)
10.0
0 = reset always automatic
Enable close solenoid valve (optional) for
0
low superheat (LowSH) and/or low suction
temperature (LSA)
Min
-50.0
0
Max
50.0
999
UoM
°C/°F
s
0.0
60.0
°C/°F
0
1
-
LSA
ON
OFF
t
ON
ALARM
OFF
Tab. 6.az
t
P12
Fig. 6.x
P11 represents the suction temperature below which the alarm is
activated, after the corresponding delay. The threshold for resetting the
alarm is represented by this threshold plus the hysteresis P13.
Key
T_EVAP
LOP
ALARM
P12 represents the alarm activation delay after exceeding the threshold
P11. When the alarm is activated, the following occur:
• message ‘LSA’ shown on the display;
• the buzzer is activated
The alarm features automatic reset for the first four activations over a two
Par.
PL1
53
Evaporation temperature
LOP protection
Alarm
PL1
PL3
t
Description
LOP: minimum saturated evaporation
temperature threshold
Def
-50.0
LOP: threshold
LOP : alarm delay
Time
Min
-50.0
Max
50.0
UoM
°C/°F
MPXPRO - + 0300055EN rel. 1.3 07/03/13
ENG
PL2
PL3
LOP: integration time
LOP: alarm delay
0 = alarm disabled
0.0
0
0.0
0
240.0
240
PWM valve modulation period (parameter Po6)
s
s
Par.
Po6
Tab. 6.ba
PL3 represents the alarm activation delay after exceeding the LOP
threshold. When the alarm is activated, the following occur:
• message ‘LOP’ shown on the display;
• the buzzer is activated.
The alarm features automatic reset when the evaporation pressure rises
above the threshold PL1.
PL3 = 0 ==> LOP alarm disabled
Manual valve positioning from supervisor (parameters
only visible on the supervisor)
PMu
Def
0
Min
0
Max
1
-
0
600
UoM
-
step
Tab. 6.bb
PMP is used to enable/disable manual positioning of the valve.
• PMP = 0: manual positioning disabled;
• PMP = 1: manual positioning enabled.
If manual positioning is enabled, this is used to set the manual opening
of the electronic valve. The value is expressed in steps for stepper valves,
and as a % for PWM valves.
Enabling high current valve driving
Par.
Phc
Description
Enable high current valve driving
Def
0
Min
0
Max
1
U.M.
-
0 = disable; 1 = enable
Tab. 6.bc
Set Phc to 1 when E3V45 or higher valves are used
• Phc = 0: high current disabled;
• Phc = 1: high current enabled.
Read-only variables
Par.
PF
SH
PPU
tGS
tEu
Description
Valve opening steps (supervisor)
Superheat
Valve opening percentage
Superheated gas temperature
Saturated evaporation temperature
Def
-
Min
0
-
Max
-
UoM
step
K
%
°C/°F
°C/°F
Tab. 6.bd
PF: status variable that only displays, solely from the supervisor, the
current position of the electronic valve calculated by the controller.
System malfunctions may cause this value to be different from the
effective position of the valve. Not used with PWM valves.
SH: status variable that only displays of the superheat value calculated by
MPXPRO and used to control of valve.
PPu: status variable that only displays the electronic valve opening as a
percentage, for both stepper and PWM valves.
tGS: status variable that only displays the evaporator outlet temperature
read by the corresponding probe (advanced parameter /Fd).
tEu: status variable that only displays the saturated evaporation
temperature calculated by the corresponding evaporation pressure
probe or read directly by the NTC probe (advanced parameter /FE).
MPXPRO - + 0300055EN rel. 1.3 07/03/13
Min
1
Max
20
UoM
s
This represents the modulation period (in seconds) for the PWM
electronic expansion valve only (DC/AC). The opening of the PWM valve,
performed based on the PID parameters, refers to the period Po6 (in
seconds) and not to the maximum 480 steps for opening the stepper
valve. All the remarks made for the stepper valve can thus apply to the
PWM valves, considering these differences.
PL2 represents the integration constant used during the activation of
the LOP protection. This integration time acts in parallel to normal PID
control.
PL2 = 0 ==> LOP protection and alarm disabled
Description
Enable manual expansion valve
positioning
0 = disabled; 1 = enabled
Manual valve position
Def
6
Tab. 6.be
PL1 represents the evaporation pressure, expressed in degrees
(saturated), below which the LOP protection is activated. The protection
is deactivated immediately when the pressure exceeds this threshold.
Par.
PMP
Description
PWM expansion valve Ton + Toff period
54
ENG
7. OPTIONAL CONFIGURATIONS
When the set point and type F parameter setting functions are inhibited,
neither the set point nor the type F parameters can be changed, while
their values can still be displayed. The type C parameters, on the other
hand, being password protected, can also be set from the keypad,
following the procedure described previously. With the remote control
disabled, only the values of the parameters can be displayed, but they
cannot be modified; in addition, the mute, defrost, continuous cycle, and
aux functions are disabled.
7.1 Other configuration parameters
The other configuration parameters that need to be set when
commissioning the controller concern :
• the measurement stability of analogue probes;
• the selection of the user terminal and/or remote display;
• the enabling of the keypad, remote control and buzzer (accessory);
• the standard display on the user terminal and the remote display;
• the display of messages / alarms on the remote display.
• the display in °C / °F and the decimal point;
• the locking of the buttons on the user terminal;
• the availability of the RTC (real time clock);
Note: If H2=2 or H2=3 is set on the remote control, this is
immediately disabled when pressing ESC. To re-enable the remote
control, set ‘H2’=0 or ‘H2’=1 from the keypad on the user terminal, on the
supervisor or in VPM.
/2: Analogue probe measurement stability
Par.
/2
Description
Analogue probe measurement stability
/t1, /t2, /t: Display on user terminal and on remote display
Def
4
Min
1
Max
15
UoM
-
Parameters /t1 and /t2 select the variable shown on the display during
normal operation. In the event of alarms, /t enables the display of alarms
on the remote display. For example, during defrost if /t=0 and d6 = 0, the
display does not show dEF alternating with the temperature set for /t2,
while when /t=1 the display shows dEF alternating with the temperature
set for /t2.
Tab. 7.a
Defines the coefficient used to stabilise the temperature measurement.
Low values assigned to this parameter mean a prompt response of
the probe to variations in temperature; the reading however becomes
mostly sensitive to disturbance. High values slow down the response but
guarantee greater immunity to disturbance, that is, a more stable, more
precise and filtered reading.
Par.
/t1
/to: Select user terminal/remote display
Par.
/to
Description
Configure user terminal/remote display
User terminal
Present
Optional
Present
Optional
0
1
2
3
Def
3
Min
0
Max
3
UoM
-
/t2
/t
Remote display
Present
Present
Optional
Optional
Description
Display on user terminal
0 = Terminal disabled
1 to 11 = Probe 1 to 11
12 = Control probe
13 = Virtual probe
14 = Set point
Display on remote display see /t1
Display signals / alarms on remote display
0 = disabled, 1 = enabled
Def
12
Min
0
Max
14
UoM
-
12
0
0
0
14
1
-
Tab. 7.d
Tab. 7.b
/5, /6: Temperature unit of measure and display decimal point
This parameter used to select if the user terminal and/or the remote
display are optional, and are automatically recognised when fitted. If the
required device is configured as optional, no alarm is generated on the
supervisor when absent.
Par.
/5
/6
Some functions relating to the use of the keypad can be disabled, for
example setting the parameters and the set point if the controller is
exposed to the public.
Description
Disable keypad and remote control
functions
Def
1
Min
0
Max
5
Def
0
Min
0
Max
1
UoM
-
0
0
1
-
Tab. 7.e
Note: the pressure probe minimum and maximum limits vary
based on the selected unit of measure
H2: Disable keypad and remote control functions
Par.
H2
Description
Temperature unit of measure
0 =°C, 1=°F
Display decimal point
0 = enabled, 1 = disabled
H4: Disable buzzer
The buzzer on the user terminal can be disabled by setting parameter H4.
UoM
-
Par.
H4
Tab. 7.c
Description
Terminal buzzer
0 = enabled; 1= disabled
Def
0
Min
0
Max
1
UoM
-
Tab. 7.f
Below is a summary of the modes that are active for each setting:
YES
YES
YES
YES
NO
NO
YES
YES
YES
YES
YES
YES
Settings
from remote
control
Set
YES
YES
YES
YES
NO
NO
Program
Set point
DOWN/DEF
(defrost)
YES
YES
YES
YES
YES
YES
H6: Terminal keypad lock configuration
Edit type F
parameters
UP/CC (continuous cycle)
YES
YES
YES
YES
YES
YES
Functions
Prg/mute
0
1
2
3
4
5
AUX
H2
Buttons
NO
YES
NO
YES
NO
NO
NO
YES
NO
YES
YES
NO
YES
YES
NO
NO
YES
YES
Parameter H6 is used to disable the functions relating to the individual
buttons on the keypad.
Par.
H6
Description
Terminal keypad lock configuration
Def
0
Min
0
Max
15
UoM
-
Tab. 7.g
Tab. 7.b
55
MPXPRO - + 0300055EN rel. 1.3 07/03/13
ENG
Buttons / Associated function
•
•
•
•
Network
defrost
Local defrost
Network defrost
Continuous cycle
Enter HACCP
•
•
Enable /Disable
aux/light output
Continuous cycle
•
•
Mute
Enter
HACCP
Tab. 7.h
Active buttons
H6
0
1
2
3
4
5
6
7
H6
YES
NO
NO
NO
YES
NO
YES
NO
YES
YES
NO
NO
YES
YES
NO
NO
YES
YES
YES
NO
NO
NO
NO
NO
YES
YES
YES
YES
YES
YES
YES
YES
8
9
10
11
12
13
14
15
YES
NO
YES
NO
YES
NO
YES
NO
YES
YES
NO
NO
YES
YES
NO
NO
YES
YES
YES
YES
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
Tab. 7.i
Htc: Clock fitted
Par.
Htc
Description
Clock fitted
0 = not fitted
Def
0
Min
0
Max
1
UoM
-
Tab. 7.j
Indicates whether or not the real time clock is fitted:
• Htc = 0: clock not fitted, Htc = 1: clock fitted.
If the parameter is set to 0 and the operator physically installs the optional
real time clock card (MX3OP48500) with the controller off, when restarting
the parameter is automatically set to 1. If set to 1 when the clock is not
fitted, the ‘Etc’ alarm is activated.
MPXPRO - + 0300055EN rel. 1.3 07/03/13
56
ENG
8. TABLE OF PARAMETERS
Parameter levels: F = frequent, C=configuration (password=22), A=advanced (password=33)
Par.
Description
Pag.
Def
Min
Max
UoM
Type
55
34
4
0
1
0
15
100
%
A
C
55
0
0
1
-
A
55
0
0
1
-
A
43
20
0
100
%
NV
Icon
/Pro (=PROBES)
/2
/4
55
0
0
1
-
A
/t1
Analogue probe measurement stability
Virtual probe composition
0 = Outlet probe Sm
100 = Intake probe Sr
Temperature unit of measure
0= °C/barg, 1= °F/psig
Display decimal point
0 = Enabled, 1 = Disabled
Virtual probe composition for glass temperature probe estimate
0 = Outlet probe Sm
100 = Intake probe Sr
Display signals / alarms on remote display
0 = Disabled, 1 = Enabled
Display on user terminal
55
12
0
14
-
C
8 = Serial probe 8
9 = Serial probe 9
10 = Serial probe 10
11 = Serial probe 11
12 = Control probe
13 = Virtual probe
14 = Set point
/t2
0 = User terminal disabled
1 = Probe 1
2 = Probe 2
3 = Probe 3
4 = Probe 4
5 = Probe 5
6 = Probe 6
7 = Probe 7
Display on remote display
55
12
0
14
-
A
8 = Serial probe 8
9 = Serial probe 9
10 = Serial probe 10
11 = Serial probe 11
12 = Control probe
13 = Virtual probe
14 = Set point
/to
0 = Remote display disabled
1 = Probe 1
2 = Probe 2
3 = Probe 3
4 = Probe 4
5 = Probe 5
6 = Probe 6
7 = Probe 7
Configure user terminal/remote display
55
3
0
3
-
A
28
0
0
3
-
A
27
0
0
3
-
A
27
0
0
4
-
A
41
0
0
6
-
A
/5
/6
rHS
/t
/P5
User terminal
Remote display
0
Present
Present
1
Optional
Present
2
Present
Optional
3
Optional
Optional
Type of probe, group 1 (S1, S2, S3)
0 = NTC Standard Range –50T90°C
1 = PTC Standard Range –50T150 °C
2 = PT1000 Standard Range –50T150 °C
3 = NTC L243 Standard Range –50T90 °C
Type of probe, group 2 (S4, S5)
0 = NTC Standard Range –50T90 °C
1 = PTC Standard Range –50T150 °C
2 = PT1000 Standard Range –50T150 °C
3 = NTC L243 Standard Range –50T90 °C
Type of probe, group 3 (S6)
0 = NTC Standard Range –50T90 °C
1 = PTC Standard Range –50T150 °C
2 = PT1000 Standard Range –50T150 °C
3 = NTC L243 Standard Range –50T90 °C
4 = 0 to 5V ratiometric probe
Type of probe, group 4 (S7)
0 = NTC Standard Range –50T90 °C
1 = PTC Standard Range –50150 °C
2 = PT1000 Standard Range –50T150 °C
3 = NTC L243 Standard Range –50T90 °C
4 = 0 to 5V ratiometric probe
5 = 0 to 10 V input
6 = 4 to 20 mA input
Type of probe, group 5: serial probes (S8 to S11)
41
0
0
15
-
A
/FA
Assign outlet temperature probe (Sm)
30
1
0
11
-
C
/Fb
0 = Function disabled
6 = Probe S6
1 = Probe S1
7 = Probe S7
2 = Probe S2
8 = Serial probe S8
3 = Probe S3
9 = Serial probe S9
4 = Probe S4
10 = Serial probe S10
5 = Probe S5
11 = Serial probe S11
Assign defrost temperature probe (Sd) - See /FA
30
2
0
11
-
C
/Fc
Assign intake temperature probe (Sr) - See /FA
30
3
0
11
-
C
/Fd
Assign superheated gas temperature probe (tGS) - See /FA
27-41
0
0
11
-
A
/FE
Assign saturated evaporation pressure/temperature probe (PEu/tEu) - See /FA
27-41
0
0
11
-
A
/FF
Assign defrost temperature probe 2 (Sd2) - See /FA
41
0
0
11
-
A
/P1
/P2
/P3
/P4
57
MPXPRO - + 0300055EN rel. 1.3 07/03/13
ENG
Par.
/FG
Description
Assign auxiliary temperature probe 1 (Saux1) - See /FA
Pag.
41
Def
0
Min
0
Max
11
UoM
-
Type
A
/FH
Assign auxiliary temperature probe 2 (Saux2) - See /FA
41
0
0
11
-
A
/FI
Assign ambient temperature probe (SA) - See /FA
41
0
0
11
-
A
/FL
Assign ambient humidity probe (SU) - See /FA
41
0
0
11
-
A
/FM
Assign glass temperature probe (Svt) - See /FA
41
0
0
11
-
A
/Fn
Assign dewpoint value (SdP) to a serial probe
41
0
0
4
-
A
/c1
0 = Function disabled
1 = Serial probe S8
2 = Serial probe S9
Probe 1 calibration
31
0
-20
20
(°C/°F)
F
/c2
Probe 2 calibration
31
0
-20
20
(°C/°F)
F
/c3
Probe 3 calibration
31
0
-20
20
(°C/°F)
F
/c4
Probe 4 calibration
41
0
-20
20
(°C/°F)
A
/c5
Probe 5 calibration
41
0
-20
20
(°C/°F)
A
/c6
Probe 6 calibration
41
0
-20
20
A
/c7
Probe 7 calibration
41
0
-20
20
/U6
Maximum value of probe 6
27-41
9.3
/L6
(°C/°F/
barg/
RH%)
(°C/°F/
barg/
RH%)
barg/
RH%
/L6
Minimum value of probe 6
27-41
-1
A
/U7
Maximum value of probe 7
41
9.3
barg/
RH%
barg/
RH%
/L7
Minimum value of probe 7
41
-1.0
barg/
RH%
A
44
0
0
1
-
A
St
ON/OFF control
0 = ON; 1 = OFF;
Set point
35
50
r1
r2
°C/°F
F
St2
Intake probe set point with “Double thermostat”
44
50
r1
r2
°C/°F
A
rd
Set point differential St
35
2
0.1
20
°C/°F
F
rd2
44
0
0
20
°C/°F
A
r1
Set point differential St2 with “Double thermostat”
0.0 = function disabled
Minimum set point
44
-50
-50
r2
°C/°F
A
r2
Maximum set point
44
50
r1
50
°C/°F
A
r3
48
0
0
1
-
A
r4
End defrost signal by timeout
0 = disabled, 1 = enabled
Automatic night-time set point variation
35
0
-50
50
°C/°F
C
r5
Maximum and minimum temperature monitoring probe
46
0
0
10
-
A
rt
0 = monitoring disabled
6 = superheated gas probe (tGS)
1 = control probe (Sreg)
7 = saturated evaporation temp. probe (tEu)
2 = virtual probe (Sv)
8 = auxiliary defrost probe (Sd2)
3 = outlet probe (Sm)
9 = auxiliary probe (Saux)
4 = defrost probe(Sd)
10 = auxiliary probe 2 (Saux2)
5 = intake probe (Sr)
Duration of the current maximum and minimum temperature monitoring session
46
-
0
999
hour
A
rH
Maximum temperature acquired in the session
46
-
-
-
°C/°F
A
rL
Minimum temperature acquired in the session
46
-
-
-
°C/°F
A
r6
Probe for night-time control
0 = virtual probe Sv; 1 = intake probe Sr
Control offset with probe error
35
0
0
1
-
C
45
0.0
0.0
20
°C/°F
A
Master solenoid valve configuration
0 = local valve;1 = network valve (connected to Master)
Suction valve closure delay in normal regolation mode
36
0
0
1
-
C
47
0
0
999
sec
C
47
0
0
240
min
A
3 = Serial probe S10
4 = Serial probe S11
160 if
/5=0
800 if
/5=1
-20 if /5=0
/U6
-90 if /5=1
/L7
160 if
/5=0
800 if
/5=1
-20 if /5=0
/U7
-90 if /5=1
A
A
A
CtL (Control)
OFF
ro
r7
rSu
CMP (compressor)
c0
Delay enable compressor and evaporator fans on power-up
c1
Minimum time between successive starts
47
0
0
15
min
A
c2
Minimum OFF time
47
0
0
15
min
A
c3
Minimum ON time
47
0
0
15
min
A
c4
47
0
0
100
min
A
cc
ON time for duty setting operation (Toff = 15 minutes fixed)
0 = compressor/valve always OFF; 100 = compressor/valve always ON
Running time in continuous cycle
47
1
0
15
hour
A
c6
Low temperature alarm bypass time after continuous cycle
47
60
0
240
min
A
MPXPRO - + 0300055EN rel. 1.3 07/03/13
58
Icon
ENG
Par.
c7
Description
Defrost priority over continuous cycle 0 = no, 1= yes
Pag.
47
Def
0
Min
0
Max
1
UoM
-
Type
A
36
0
0
6
-
C
48
1
0
1
-
A
38
8
0
240
hour
C
Icon
dEF (defrost)
d0
Type of defrost
dI
0 = heater by temperature
4 = heater by time with temp. control
1 = hot gas by temperature
5 = multiplexed hot gas by temperature
2 = heater by time
6 = multiplexed hot gas by time
3 = hot gas by time
End defrost synchronized by Master
0 = not synchronized;1 = synchronized
Maximum interval between consecutive defrosts
dt1
End defrost temperature (read by Sd)
49
8
-50.0
50.0
°C/°F
F
dt2
End defrost temperature (read by Sd2)
49
8
-50.0
50.0
°C/°F
A
dP1
Maximum defrost duration
36-49
45
1
240
min
F
dP2
Maximum secondary evaporator defrost duration
36-49
45
1
240
min
A
d4
Defrost on power-up
0 = disabled ; 1 = enabled
(Master = network defrost; Slave = local defrost)
Defrost delay on power-up (if d4=1)
0 = delay disabled
Display on terminals during defrost
0 = temperature alternating with ‘dEF’
1 = freeze display
2 = ‘dEF’
Dripping time after defrost (fans off )
0 = no dripping
Skip defrost
0 = disabled; 1 = enabled;
Bypass high temperature alarm time after defrost and door open
48
0
0
1
-
A
48
0
0
240
min
A
36
1
0
2
-
C
39-48
2
0
15
min
A
49
0
0
1
-
A
33
30
1
240
min
C
47
1
0
1
-
A
d2
d5
d6
dd
d7
d8
d9
Sd1
Defrost priority over compressor protection times
0 = protection times observed; 1 = protection times not observed
Defrost probe
34
-
-
-
°C/°F
F
Sd2
Secondary evaporator defrost probe
34
-
-
-
°C/°F
A
dC
48
0
0
1
-
A
49
0
0
240
min
A
d11
Time base for defrost
0 =dI in hours, dP1, dP2 and ddP in min; 1 = dI in minutes ,dP1, dP2 and ddP in seconds
Defrost time in “Running time” mode
0 = function disabled
Defrost temperature threshold in “Running time” mode
49
-30
-50
50
°C/°F
A
d12
Pressure probe alarm management during defrost
49
0
0
3
-
A
49
0
0
45
min
A
49
120
0
240
min
A
50
0.0
-20.0
20.0
°C/°F
A
d10
dS2
probe error
update supervisor
0
disabled
enabled
1
enabled
enabled
2
disabled
disabled
3
enabled
disabled
Compressor off time in “Sequential stop” defrost mode
0 = function disabled
Compressor operating time in “Sequential stop” defrost mode
ddt
Additional end defrost temperature delta in “Power defrost” mode
ddP
Additional maximum defrost time delta in “Power defrost” mode
50
0
0
60
min
A
dn
Nominal “Skip defrost” duration
49
75
0
100
%
A
d1S
Number of daily defrosts (td1)
39
0
0
14
-
C
d2S
0 = Disabled
1 = 24 hours 0 minutes
2 = 12 hours 0 minutes
3 = 8 hours 0 minutes
4 = 6 hours 0 minutes
5 = 4 hours 48 minutes
6 = 4 hours 0 minutes
7 = 3 hours 26 minutes
Number of daily defrosts (td2) see d1S
dS1
8 = 3 hours 0 minutes
9 = 2 hours 40 minutes
10 = 2 hours 24 minutes
11 = 2 hours 11 minutes
12 = 2 hours 0 minutes
13 = 1 hour 0 minutes
14 = 30 minutes
39
0
0
14
-
C
Pump down phase duration
0 = pump down disabled
Type of multiplexed hot gas defrost
0 = equalizing valve normally closed
1 = equalizing valve normally open
48
0
0
999
s
A
48
0
0
1
-
A
AA
Assign probe for high (AH) and low (AL) temperature alarms
67
1
1
14
-
F
AA2
1 = control (Sreg)
8 = auxiliary defrost (Sd2)
2 = virtual (Sv)
9 = auxiliary (Saux)
3 = outlet (Sm)
10 = auxiliary 2 (Saux2)
4 = defrost (Sd)
11 = ambient temperature (SA)
5 = intake (Sr)
12 = ambient humidity (SU)
6 = superheated gas (tGS)
13 = glass temperature (Svt)
7 = saturated evaporation temp. (tEu)
14 = dewpoint (SdP)
Assign probe for high (AH2) and low (AL2) temperature alarms (see AA)
67
5
1
14
-
A
A0
High and low temperature alarm reset differential
67
2.0
0.1
20.0
°C/°F
F
dH1
dHG
ALM (Alarm)
59
MPXPRO - + 0300055EN rel. 1.3 07/03/13
ENG
Par.
A1
AL
Description
Alarm thresholds (AL, AH) relative to the set point St or absolute
0 = relative; 1 = absolute
Alarm thresholds (AL2, AH2) relative to the set point St2 or absolute
0 = relative; 1 = absolute
Low temperature alarm threshold
67
4
-50.0
50.0
°C/°F
AH
High temperature alarm threshold
67
10
-50.0
50.0
°C/°F
F
AL2
Low temperature alarm 2 threshold
67
0
-50.0
50.0
°C/°F
A
AH2
High temperature alarm 2 threshold
67
0
-50.0
50.0
°C/°F
A
Ad
Delay time for high and low temperature alarms
67
120
0
240
min
F
A4
Configure digital input DI1 on S4
32
0
0
9
-
C
A2
0 = input not active
A5
1 = immediate external alarm
2 = delayed external alarm
3 = enable defrost
4 = start defrost
Configure digital input DI2 on S5 see A4
Pag.
67
Def
0
Min
0
Max
1
UoM
-
Type
F
67
0
0
1
-
A
F
5 = door switch with compressor and
evaporator fans OFF
6 = remote ON/OFF
7 = curtain switch
8 = start/stop continuous cycle
9 = light sensor
32
0
0
9
-
C
67
0
0
100
min
A
A7
Configure solenoid/compressor control during external alarm (immediate or delayed) with
fixed 15 min OFF time
0 = always OFF; 100 = always ON
Delay time for delayed external alarm
67
0
0
240
min
C
A8
Configure function of virtual digital input see A4
42
0
0
8
-
A
A9
Select digital input propagated from Master to Slaves (only on Master)
42
0
0
5
-
A
A10
0 = from supervisor
3 = DI3
1 = DI1
4 = DI4
2 = DI2
5 = DI5
Configure function of digital input DI3 on S6 see A4
32
0
0
9
-
C
A11
Configure function of digital input DI4 on S7 see A4
32
0
0
9
-
C
A12
Configure function of digital input DI5 see A4
32
0
0
8
-
C
Ar
Signal alarms from Slave to Master
0 = not enabled; 1 = enabled
Hot gas safety procedure for Slave offline
0 = not enabled; 1 = enabled
68
1
0
1
-
A
68
0
0
1
-
A
Evaporator fan management
0 = always on
1 = activation based on Sd – Sv (or Sd - Sm in double thermostat)
2 = activation based on Sd
Evaporator fan activation threshold (only if F0 =1 or 2)
39
0
0
2
-
C
39
-5.0
-50.0
50.0
°C/°F
F
39
1
0
1
-
C
39
1
0
1
-
C
Fd
Evaporator fans with compressor off
0 = see F0; 1 = always off
Evaporator fans during defrost
0 = on; 1= off
Post dripping time after defrost (fans off with control active)
39
1
0
15
min
C
Frd
Fan activation differential (including variable speed)
39
2.0
0.1
20
°C/°F
F
F5
Evaporator fan cut-off temperature (hysteresis 1°C)
39
50.0
F1
50.0
°C/°F
F
F6
Maximum evaporator fan speed
50
100
F7
100
%
A
F7
Minimum evaporator fan speed
50
0
0
F6
%
A
F8
Evaporator fan peak time
0 = function disabled
Select fan control with output PWM1/2 (with phase cutting speed control)
0 = by pulse; 1 = by duration
Evaporator fan forcing time at maximum speed
0 = Eud function disabled
50
0
0
240
s
A
50
1
0
1
-
A
50
0
0
240
min
A
28-52
0
0
2
-
A
A6
A13
Fan (Evaporator fans)
F0
F1
F2
F3
F9
F10
Eud (Electronic valve)
P1
P3
Electronic valve
0 = not used; 1 = PWM valve; 2 = CAREL E2V valve
Superheat set point
40-52
10.0
0.0
25.0
K
F
P4
Proportional gain
53
15.0
0.0
100.0
-
A
P5
Integration time
0 = function disabled
Derivative time
0 = function disabled
LowSH: low superheat threshold
53
150
0
900
s
A
53
5.0
0.0
100.0
s
A
54
7.0
-10.0
P3
K
F
LowSH: integration time
0 = function disabled
LowSH: alarm delay
0 = alarm disabled
Enable close solenoid valve for low superheat (LowSH) and/or low suction temperature
(LSA)
1 = closing enabled
LSA: low suction temperature threshold
54
15.0
0.0
240.0
s
A
54
600
0
999
s
A
55
0
0
1
-
A
55
-45.0
-50.0
50.0
°C/°F
A
P6
P7
P8
P9
P10
P11
MPXPRO - + 0300055EN rel. 1.3 07/03/13
60
Icon
ENG
Par.
P12
Pag.
55
Def
600
Min
0
Max
999
UoM
s
Type
A
55
10.0
0.0
60.0
°C/°F
A
67
1
0
1
-
A
P15
Description
LSA: alarm delay
0 = alarm disabled
LSA: alarm differential (°C)
0 = reset always automatic
Enable valve alarm at end travel (‘blo’)
1 = signal enabled
Support saturated temperature for pressure probe error
53
-15.0
-50.0
50.0
°C/°F
A
PH
Type of refrigerant
28-51
3
1
22
-
A
53
0.0
0.0
60.0
K
A
52
0
0
1
-
A
P13
P14
PM1
1 = R22
8 = R600
15 = R422D
22 = R407F
2 = R134a
9 = R600a
16 = R413A
3 = R404A
10 = R717
17 = R422A
4 = R407C
11 = R744
18 = R423A
5 = R410A
12 = R728
19 = R407A
6 = R507A
13 = R1270
20 = R427A
7 = R290
14 = R417A
21= R245Fa
Superheat offset for modulating thermostat
0 = function disabled
Enable fast update of the valve parameters to supervisor
0 = fast update disabled
MOP: maximum saturated evaporation temperature threshold
54
50.0
-50.0
50.0
°C/°F
A
PM2
MOP: integration time
54
10.0
0.0
240.0
s
A
PM3
MOP: alarm delay
0 = function disabled
MOP: delay activation of function when starting control
54
0
0
999
s
A
54
2
0
240
s
A
54
0
0
1
-
A
PL1
MOP: enable close solenoid valve
0 = closing disabled; 1 = closing enabled
LOP: minimum saturated evaporation temperature threshold
55
-50.0
-50.0
50.0
°C/°F
A
PL2
LOP: integration time
55
0.0
0.0
240.0
s
A
PL3
55
0
0
240
s
A
SH
LOP: alarm delay
0 = function disabled
Superheat
40-56
-
-
-
K
F
PPU
Valve opening percentage
40-56
-
-
-
%
F
tGS
Superheated gas temperature
40-56
-
-
-
°C/°F
F
tEu
Saturated evaporation temperature
40-56
-
-
-
°C/°F
F
/cE
Saturated evaporation temperature calibration
41
0.0
-20.0
20.0
°C/°F
A
Po6
PWM expansion valve Ton + Toff period
56
6
1
20
s
A
cP1
Initial valve position when control starts
52
30
0
100
%
A
Pdd
Initial valve position maintenance time after defrost
52
10
0
30
min
A
PSb
Valve standby position
52
0
0
400
step
A
PF
PMP
56
56
0
0
0
1
step
-
NV
A
PMu
Phc
Valve opening steps (supervisor)
Enable manual expansion valve positioning
0 = disabled; 1 = enabled
Manual valve position
Enable high current valve driving
56
56
0
0
0
600
1
step
-
A
A
PSM
Smooth Lines - Enable function
52
52
52
0
2.0
15.0
0
0.0
0.0
1
10.0
50.0
°C/°F
K
A
A
A
28
0
0
1
-
C
28
0
0
5
-
C
28
33
199
8
0
0
199
12
-
C
C
55
1
0
5
-
A
33
0
0
255
-
A
55
0
0
1
-
A
33
55
33
33
2
0
5
0
0
0
0
0
12
15
12
1
-
C
A
C
C
33
0
0
1
-
C
44
0
0
1
-
A
OSH
Phr
PM4
PM5
PLt
Smooth Lines - Offset to stop control below set point
PHS
Smooth Lines - Maximum superheat offset
Icon
CnF (Configuration)
In
Sn
H0
H1
H2
H3
H4
H5
H6
H7
H8
H9
H10
Type of unit
0 = Slave;1 = Master
Number of slaves in the local network
0 = no Slave
Serial or Master Slave network address
Configure function of output AUX1
0 = No function
7 = Auxiliary evaporator defrost
1 = Normally de-energized alarm
8 = Evaporator fans
2 = Normally energized alarm
9 = Anti-sweat heaters
3 = Auxiliary
10 = Suction valve
4 = Auxiliary serving MASTER on the Slaves
11 = Equalizing valve.
5 = Light
12 = Solenoid valve.
6 = Light serving the Master on the Slaves
Disable keypad and remote control functions
1 = keypad and remote control enabled
Remote control enabling code
0 = programming from remote control without code
Terminal buzzer (if present)
0 = enabled; 1= disabled
Configure function of output AUX2 see H1
Terminal keypad lock configuration
Configure function of output AUX3 see H1
Output switched with time bands
0 = Light; 1 = AUX
Select function associated with the “aux” button on the user terminal
0 = Light; 1 = AUX.
Configure compressor digital output logic
0 = direct logic; 1 = reverse logic
61
MPXPRO - + 0300055EN rel. 1.3 07/03/13
ENG
Par.
H11
H12
H13
Hdn
Htc
rHu
rHt
rHo
rHd
rHL
rHA
rHb
Description
Configure evaporator fan digital output logic
0 = direct logic; 1 = reverse logic
Light sensor threshold
Configure function of output AUX4 see H1
Number of default parameter sets available
Clock fitted
0 = not fitted
Manual anti-sweat heater activation percentage (of period ‘rHt’)
0 = function disabled
Manual anti-sweat heater activation period
0 = function disabled
Offset for anti-sweat heater modulation
Differential for anti-sweat heater modulation
Type of PWM output load for anti-sweat heater modulation
0 = resistive; 1 = inductive
Coefficient A for glass temperature probe estimate
Coefficient B for glass temperature probe estimate
Pag.
44
Def
0
Min
0
Max
1
UoM
-
Type
A
42
33
18
58
25
12
0
0
10
0
0
0
100
12
6
1
lux
-
A
C
NV
A
43
70
0
100
%
A
43
5
0
180
min
A
43
43
43
2.0
0.0
0
-20.0
0
0
20.0
20.0
1
°C/°F
°C/°F
-
A
A
A
43
43
2
22
-20
0
20
100
°C/°F
-
NV
NV
68
68
68
68
68
0
0
0
0
0
0
23
59
999
hour
min
min
A
*
*
*
*
68
68
68
68
68
68
68
68
68
68
68
68
68
68
68
68
68
68
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
1
0
0
0
0
0
1
1
0
0
0
0
1
15
99
12
31
23
59
240
15
99
12
31
23
59
240
240
year
month
day
hour
min
min
year
month
day
hour
min
min
min
NV
A
A
*
*
*
*
*
*
A
A
*
*
*
*
*
*
A
Icon
-
-
HSt (Alarm log)
HS0 to 9
--h__
n__
---
Alarm 0 to 9 (press Set)
Alarm 0 to 9 - Code
Alarm 0 to 9 - Hours
Alarm 0 to 9 – Minutes
Alarm 0 to 9 - Duration
HcP (HACCP alarms)
Ht0
HAn
HA to HA2
y__
M__
d__
h__
n__
--HFn
HF to HF2
y__
M__
d__
h__
n__
--Htd
HACCP alarms present
Number of type HA alarms
Type HA HACCP alarms activated (press Set)
Alarm 1 to 3 - Year
Alarm 1 to 3 - Month
Alarm 1 to 3 – Day of the month
Alarm 1 to 3 – Hours
Alarm 1 to 3 – Minutes
Alarm 1 to 3 – Duration
Number of type HF alarms
Type HF HACCP alarms activated (press Set)
Alarm 1 to 3 - Year
Alarm 1 to 3 - Month
Alarm 1 to 3 – Day of the month
Alarm 1 to 3 – Hours
Alarm 1 to 3 – Minutes
Alarm 1 to 3 – Duration
HACCP alarm delay
0 = monitoring disabled
-
rtc (Real Time Clock)
td1 to 8
Defrost 1 to 8 (press Set)
36
-
-
-
-
C
d__
Defrost 1 to 8 – day
36
0
0
11
day
*
h__
0 = event disabled
1 to 7 = Monday to Sunday
8 = Monday to Friday
Defrost 1 to 8 – hours
36
0
0
23
hour
*
n__
Defrost 1 to 8 – minutes
36
0
0
59
min
*
P__
36
0
0
1
-
*
tS1 to 8
Defrost 1 to 8 – enable Power defrost
0 = normal; 1= Power defrost
Start time band 1 to 8 day (press Set)
35
-
-
-
-
C
d
Start time band 1 to 8 day: day
35
0
0
11
day
*
h
Start time band 1 to 8 day: hours
35
0
0
23
hour
*
n
Start time band 1 to 8 day: minutes
35
0
0
59
min
*
tE1 to 8
End time band 1 to 8 day (press Set)
35
-
-
-
-
C
d
End time band 1 to 8 day: day
35
0
0
11
day
*
h
End time band 1 to 8 day: hours
35
0
0
23
hour
*
n
End time band 1 to 8 day: minutes
35
0
0
59
min
*
tc
Date/time (Press Set)
22
-
-
-
-
C
y__
Date/time: year
22
0
0
99
year
*
M__
Date/time: month
22
1
1
12
month
*
d__
Date/time: day of the month
22
1
1
31
day
*
u__
Date/time: day of the week
22
6
1
7
day
*
h__
Date/time: hours
22
0
0
23
hour
*
n__
Date/time: minutes
22
0
0
59
min
*
9 = Monday to Saturday
10 = Saturday to Sunday
11 = every day
Tab. 8.a
MPXPRO - + 0300055EN rel. 1.3 07/03/13
62
ENG
9. ALARMS AND SIGNALS
9.1 Signals
Note:
The signals are messages shown on the display to notify the user of the
control procedures in progress (e.g. defrost) or confirm the controls from
the keypad or remote control.
Code
--dEF
Ed1
Ed2
rct
Icon
-
rcE
-
Add
ccb
ccE
dFb
dFE
On
OFF
-
rES
-
AcE
Act
uPL
uS_
-
• to deactivate the buzzer press Prg/mute;
• to cancel an alarm signal with manual reset, once the cause has been
resolved, press Prg/mute and UP together for 5 seconds. The message
rES will be shown as confirmation.
Description
Probe not enabled
Defrost running
Defrost on evaporator 1 ended by timeout
Defrost on evaporator 2 ended by timeout
Controller enabled for programming from the remote control
Controller disabled for the programming from the remote
control
Automatic address assignment in progress
Start continuous cycle call
End continuous cycle call
Start defrost call
End defrost call
Switch ON
Switch OFF
Reset alarms with manual reset
Reset HACCP alarms
Reset temperature monitoring
Change from PI to ON/OFF control of anti-sweat heaters
Control of Slaves serving Master via tLAN
Upload procedure in progress
Slave unit not configured
9.3 Display alarm log
Procedure:
• press Prg/mute and Set together for 5 seconds;
• enter the password: 44;
• press Set to access a submenu where the UP and DOWN buttons are
used to scroll the various alarms, HS0 to HS9;
• select an alarm and press Set to display the code, hour, minutes and
duration;
• from any of the child parameters, pressing Prg/mute returns to the
parent parameter “HSx”;
• press Prg/mute for 5 seconds to return to the standard display.
Example :
‘HI’ -> ‘h17’ -> ‘m23’ -> ‘65’
indicates that alarm ‘HI’ (high temperature alarm) was activated at 17:23
and lasted 65 minutes.
Tab. 9.a
Note: alternatively, access the type A parameters and select
category “HSt” = alarm log. See the table of parameters.
9.2 Alarms
There are two types of alarms:
• system: valve motor, EEPROM, communication, HACCP, high (HI and
HI2) and low (LO and LO2) temperature alarms;
• control: low superheat (LowSH), low evaporation pressure (LOP), high
evaporation pressure (MOP), low suction temperature (LSA).
9.4 HACCP alarms and display
(HACCP = Hazard Analysis and Critical Control Point).
The EE/EF data memory alarms shutdown the controller.
The auxiliary digital outputs AUX1 (relay 4), AUX2 (relay 5) and AUX3
(relay 2) can be configured to signal the alarm status, normally open or
normally closed. See paragraph 5.4. The controller indicates alarms due to
faults on the controller itself, on the probes or in network communication
between the Master and Slaves. An alarm can also be activated from an
external contact, immediate or delayed. See paragraph 5.2. The display
shows “IA” and at the same time the alarm icon (triangle) flashes and the
buzzer is activated. If more than one error occurs, these are displayed in
sequence.
A maximum of 10 errors can be saved, in a FIFO list (parameters HS0 to
HS9). The last error saved can be read on parameter HS0 (see the table of
parameters).
HACCP allows control of the operating temperature, recording any
anomalies due to power failures or an increase in the temperature due to
other causes (breakages, extreme operating conditions, user errors, etc.).
Two types of HACCP event are managed:
• type HA alarms, high temperature during the operation;
• type HF alarms, high temperature after power failure (blackout).
When an alarm is recorded, the HACCP LED flashes, the display shows
the alarm code, the alarm is saved and the alarm relay and buzzer are
activated.
To display the HA and HF alarms:
• press Prg/mute and DOWN together;
• if on a Master unit, select the required network unit;
• scroll the list of alarms pressing UP and DOWN;
• press Set to select the required alarm;
• using UP or DOWN to see the description of the alarm: year, month,
day, hours, minutes and duration in minutes of the selected alarm;
• press Prg/mute again to return to the previous list.
MPXPRO
MPXPRO
Example: display after HI error:
Fig. 9.a
63
MPXPRO - + 0300055EN rel. 1.3 07/03/13
ENG
In addition, the HACCP alarm menu allows the following operations:
• delete an HACCP alarm by pressing Set & DOWN for 5 seconds when
displaying the list of alarms. This causes the HACCP to flash, the display
shows the message rES and the monitoring of HACCP alarms is
reinitialised;
• delete the entire memory of HACCP alarms, by pressing Set & UP &
DOWN for 5 seconds. This procedure displays the message rES, deletes
the entire memory of alarms and reinitialises the monitoring of the
HACCP alarms.
Table of alarms
Display
Cause of the alarm
code
Icon
flash on
display
Alarm
relay
Buzzer
Reset
Compressor
Defrost
Evaporator
fans
Continuous
cycle
Signalled on
tLAN
Network
solenoid
valve
unchanged
unchanged
unchanged
√
-
E2
Probe S2 fault
OFF
OFF
automatic
duty
setting(c4)
duty
setting(c4)
unchanged
unchanged
unchanged
unchanged
√
-
E3
Probe S3 fault
OFF
OFF
automatic
unchanged
unchanged
unchanged
unchanged
√
-
E4
Probe S4 fault
OFF
OFF
automatic
unchanged
unchanged
unchanged
unchanged
√
-
E5
Probe S5 fault
OFF
OFF
automatic
unchanged
unchanged
unchanged
unchanged
√
-
E6
Probe S6 fault
OFF
OFF
automatic
unchanged
unchanged
unchanged
unchanged
√
-
E7
Probe S7 fault
OFF
OFF
automatic
unchanged
unchanged
unchanged
√
-
E8
Serial probe S8 not updated
OFF
OFF
automatic
unchanged
unchanged
unchanged
√
-
E9
Serial probe S9 not updated
OFF
OFF
automatic
unchanged
unchanged
unchanged
√
-
E10
Serial probe S10 not updated
OFF
OFF
automatic
unchanged
unchanged
unchanged
√
-
E11
Serial probe S11 not updated
OFF
OFF
automatic
unchanged
unchanged
unchanged
√
-
LO
Low temperature alarm
ON
ON
automatic
unchanged
duty
setting(c4)
duty
setting(c4)
duty
setting(c4)
duty
setting(c4)
unchanged
unchanged
unchanged
unchanged
√
-
HI
High temperature alarm
ON
ON
automatic
unchanged
unchanged
unchanged
unchanged
√
-
LO2
Low temperature alarm
ON
ON
automatic
unchanged
unchanged
unchanged
unchanged
√
-
HI2
High temperature alarm
Immediate alarm from external contact
ON
ON
automatic
ON
ON
automatic
ON
ON
automatic
rE
Control probe fault
ON
ON
automatic
E1
Probe S1 fault
OFF
OFF
automatic
unchanged
unchanged
unchanged
√
-
dA
Delayed alarm from external
contact
dor
Door open for too long alarm
ON
ON
automatic
unchanged
duty
setting(A6)
duty
setting(A6)
if A7≠0
unchanged
unchanged
unchanged
unchanged
√
-
Etc
Real time clock fault
OFF
OFF
automatic
unchanged
unchanged
unchanged
unchanged
√
-
LSH
Low superheat alarm
OFF
OFF
automatic
unchanged
unchanged
√
√
LSA
OFF
OFF
automatic /
manual
OFF
OFF
(paragraph
6.10)
unchanged
Low suction temperature
alarm
unchanged
unchanged
unchanged
√
√
OFF
OFF
automatic
OFF
unchanged
unchanged
unchanged
√
√
OFF
OFF
automatic
unchanged
unchanged
unchanged
unchanged
√
√
OFF
OFF
manual/
disabled with
P14=0
unchanged
unchanged
unchanged
unchanged
√
-
ON
ON
automatic
unchanged
unchanged
unchanged
unchanged
√
-
IA
MOP
LOP
bLo
Maximum evaporation pressure alarm
Low evaporation temperature
alarm
Valve blocked alarm
Communication error with
stepper driver
Stepper motor broken/not
EFS
connected
EE
Flash unit parameter error
EEPROM operating parameter
EF
error
HA
Type HA HACCP alarm
HF
Type HF HACCP alarm
Communication error with
MA
Master (only on Slave)
Communication error with
u1...u5
Slave (only on Master)
Alarm on unit 1 to 5 in the
n1...n5
network
Upload procedure with errors
up1...up5
on unit 1 to 5
Displayed probe wrong or
205
disconnected
Edc
unchanged
unchanged
unchanged
√
-
unchanged
unchanged
unchanged
√
-
unchanged
unchanged
unchanged
√
-
ON
ON
automatic
unchanged
unchanged
unchanged
unchanged
√
-
OFF
OFF
automatic
OFF
not performed
OFF
not performed
√
-
OFF
OFF
automatic
OFF
not performed
OFF
not performed
√
-
OFF
OFF
OFF
OFF
manual
manual
unchanged
unchanged
unchanged
unchanged
unchanged
unchanged
unchanged
unchanged
√
√
-
ON
ON
automatic
unchanged
unchanged
unchanged
unchanged
-
-
ON
ON
automatic
unchanged
unchanged
unchanged
unchanged
-
-
ON
ON
automatic
unchanged
unchanged
unchanged
unchanged
-
-
OFF
OFF
-
unchanged
unchanged
unchanged
unchanged
-
-
OFF
OFF
-
unchanged
unchanged
unchanged
unchanged
-
-
Tab. 9.b
MPXPRO - + 0300055EN rel. 1.3 07/03/13
64
ENG
9.5 Alarm parameters
Note:
• alarms LO(LO2) and HI(HI2) have automatic reset. A0 represents the
Assign probe for high and low temperature alarms
(parameters AA, AA2)
hysteresis between the alarm activation value and deactivation value;
• if Prg/mute is pressed when the value measured is above one of the
thresholds, the buzzer is immediately muted, while the alarm code
and the alarm output, if set, remain active until the value measured
is outside of the activation threshold. For delayed alarms from digital
input (A4=3, code dA), the contact must remain open for a time greater
than A7. In the case of an alarm event, a counter starts and generates
an alarm when reaching the minimum time A7. If during the count
the value measured returns within the threshold or the contact closes,
the alarm is not signalled and the count is reset. When a new alarm
condition occurs, the count starts from 0 again. Parameter A6 has a
similar meaning to parameter c4 (duty setting). If an external alarm
occurs (immediate or delayed) the compressor works for a time equal
to the value set for A6 and remains off for a fixed time of 15 minutes.
AA selects the probe to be used for measuring the high and low
temperature alarms with reference to thresholds AL and AH. AA2 is the
same as AA for thresholds AL2 and AH2.
Par
AA
AA2
Description
Assign probe for high (AH) and low (AL) temperature alarms
1=control (Sreg)
8 = auxiliary defrost (Sd2)
2=virtual (Sv)
9 = auxiliary (Saux)
3=outlet (Sm)
10 = auxiliary 2 (Saux2)
4 = defrost (Sd)
11 = ambient temp. (SA)
5 = intake (Sr)
12 = amb. humidity (SU)
6 = gas surrisc. (tGS) 13 = glass temp. (Svt)
7 = saturated evap.
14 = dewpoint (SdP)
temp. (tEu)
Assign probe for high (AH2) and low (AL2) temperature alarms - see AA
Def Min Max UM
1
1
14
-
LO
5
1
14
-
HI
ON
Tab. 9.c
OFF
S1
A0
AL (AH) is used to determine the activation threshold for the low (high)
temperature alarm LO (HI). The value set for AL (AH) is continuously
compared against the value measured by the probe defined by parameter
AA. Parameter Ad represents the alarm activation delay, in minutes; the
low temperature alarm (LO) is activated only if the temperature remains
below the value of AL for a time greater than Ad. The alarm may relative
or absolute, depending on the value of parameter A1. In the former case
(A1=0), the value of AL indicates the deviation from the set point and thus
the activation point for the low temperature alarm is: set point - AL. If the
set point changes, the activation point also changes automatically. In the
latter case (A1=1), the value of AL indicates the low temperature alarm
threshold. The low temperature alarm active is signalled by the buzzer
and code LO on the display. The same applies to the high temperature
alarm (HI), with AH instead of AL. The meaning of parameters AL2, AH2,
AA2 and A2 is similar to AL, AH, AA, A1, relating to St2.
Par
AL
AH
AL2
AH2
A1
A2
A0
Ad
A7
A6
Description
Low temperature alarm threshold
If A1=0, AL=0: alarm disabled
If A1=1, AL=-50: alarm disabled
High temperature alarm threshold If A1=0,
AH=0: alarm disabled
If A1=1, AH=50: alarm disabled
Low temperature alarm 2 threshold
If A2=0, AL2=0: alarm disabled
If A2=1, AL2=-50: alarm disabled
High temperature alarm 2 threshold
If A2=0, AH2=0: alarm disabled
If A2=1, AH2=50: alarm disabled
Alarm thresholds (AL, AH) relative to the set
point St or absolute
0 = relative; 1 = absolute
Alarm thresholds (AL2, AH2) relative to the
set point St2 or absolute
0 = relative; 1 = absolute
High and low temperature alarm reset
differential
Delay time for high and low temperature
alarms
Delay time for delayed external alarm
Configure solenoid/compressor control during external alarm (immediate or delayed)
with fixed 15 min OFF time
0 = always OFF; 100 = always ON
A0
AL
Alarm parameters and activation
Def
4
Min
-50.0
Max
50.0
AH
LO2
HI2
A0
A0
ON
OFF
S2
AL2
AH2
Fig. 9.b
Key
LO, LO2
HI, HI2
Low temperature alarms
High temperature alarms
S1, S2 Probes
Enable valve alarm at end travel (‘blo’)
UoM
°C/°F
Parameter P14 is used to enable/disable the valve blocked alarm signal
(‘blo’).
10
-50.0
50.0
°C/°F
Par.
P14
0
-50.0
50.0
°C/°F
Description
Enable valve alarm at end travel (‘blo’)
1 = signal enabled
Def
1
Min
0
Max
1
UoM
-
Tab. 9.e
0
-50.0
50.0
°C/°F
0
0
1
-
0
0
1
-
2.0
0.1
20.0
°C/°F
120
0
240
min
Master controllers, if Ar=1, can indicate a Slave with an alarm in the tLAN
network. If an alarm occurs on a Slave, the Master shows the signal “nx”,
alternating with the temperature display, where x is the address of the
Slave with the alarm (x=1 to 5). If the Master has the AUX1, AUX2 or AUX3
relay configured as the alarm relay, then the alarm relay on the Master is
activated.
0
0
0
0
240
100
min
min
Par. Description
Ar Signal alarms from Slave to Master
0 = not enabled; 1 = enabled
Signal alarms from Slave to Master
Def
1
Min
0
Max
1
UoM
-
Tab. 9.f
Tab. 9.d
65
MPXPRO - + 0300055EN rel. 1.3 07/03/13
ENG
Key
Hot gas safety procedure for Slave offline (parameter
A13)
S
Measurement probe
Ad
In a Master/Slave network the multiplexed hot gas defrost is always
synchronized by the Master. The safety procedure switches the Slave OFF
if it is offline (no longer by the Master across the tLAN).
St
Set point
Htd
Par.
A13
ALARM
Description
Hot gas safety procedure for Slave offline
0 = not enabled; 1 = enabled
Def
0
Min
0
Max
1
AH
UoM
-
High temperature alarm
threshold
Type HA HACCP alarm
t
Delay time for high and low
temperature alarms
HACCP alarm delay
0 = monitoring disabled
Time
Tab. 9.g
Type HF alarms
The type HF HACCP alarm is generated following a power failure for an
extended time (> 1 minute), if when power returns the temperature
read by probe set for parameter AA exceeds the AH high temperature
threshold. HFn indicates the number of type HF alarms activated.
Alarm log (parameters HS0 to HS9)
The alarm log can be displayed by accessing parameters HS0 to HS9,
rather than using the procedure described in paragraph 9.3.
Par.
HS0 to 9
--h__
n__
---
Description
Alarm 0 to 9 (press Set)
Alarm 0 to 9 - Code
Alarm 0 to 9 - Hours
Alarm 0 to 9 – Minutes
Alarm 0 to 9 - Duration
Def
0
0
0
Min
0
0
0
Max
23
59
999
Par.
Description
HFn
Number of type HF alarms
HF to HF2 Type HF HACCP alarms activated
(press Set)
y__
Alarm 1 to 3 - Year
M__
Alarm 1 to 3 - Month
d__
Alarm 1 to 3 – Day of the month
h__
Alarm 1 to 3 – Hours
n__
Alarm 1 to 3 – Minutes
--Alarm 1 to 3 – Duration
UoM
hour
min
min
Tab. 9.h
Def
0
-
Min
0
-
Max
15
-
UoM
-
0
0
0
0
0
0
0
1
1
0
0
0
99
12
31
23
59
240
year
month
day
hour
minute
minute
Tab. 9.j
9.6 HACCP alarm parameters and activating
monitoring
AH
S
St
Type HA alarms
t
The alarm queue can be displayed by accessing parameters HA to HA2,
rather than using the procedure described in paragraph 9.4. The type
HA alarm is generated if during normal operation the temperature
read by the probe set for parameter AA exceeds the high temperature
threshold for the time Ad+Htd. Consequently, compared to the normal
high temperature alarm already signalled by the controller, the type HA
HACCP alarm is delayed by a further time Htd specifically for HACCP
recording. The order of alarms listed is progressive, HA is the most recent
alarm. A maximum of 3 errors are saved, in a FIFO list (HA to HA2). HAn
indicates the number of type HA alarms activated.
ON
ALARM
OFF
Fig. 9.d
Key
S
St
AH
Par.
Ht0
HAn
HA to
HA2
y__
M__
d__
h__
n__
--Htd
Description
HACCP alarms present
Number of type HA alarms
Type HA HACCP alarms activated (press
Set)
Alarm 1 to 3 - Year
Alarm 1 to 3 - Month
Alarm 1 to 3 – Day of the month
Alarm 1 to 3 – Hour
Alarm 1 to 3 – Minutes
Alarm 1 to 3 – Duration
HACCP alarm delay
0 = monitoring disabled
Def
0
0
-
Min
0
0
-
Max
1
15
-
UoM
-
0
0
0
0
0
0
0
0
1
1
0
0
0
0
99
12
31
23
59
240
240
year
month
day
hour
minute
minute
Tab. 9.i
AH
S
St
t
ON
ALARM
OFF
t
Ad Htd
Fig. 9.c
MPXPRO - + 0300055EN rel. 1.3 07/03/13
t
black out
66
Measurement probe
Set point
High temperature alarm
threshold
ALARM
t
Type HF HACCP alarm
Time
ENG
10. TECHNICAL SPECIFICATIONS
v
Model
MX3xxxxHxx
MX3xxxx(3,5,6)Hxx
Voltage
110-230 V~ , 50/60 Hz
110-230 V~ , 50/60 Hz
Power
11.5 VA, 50 mA~ max
Power supply
23 VA, 115V~ (200 mA) 230V~ (100 mA) max
reinforced
insulation from very low voltage parts 6mm in air, 8mm on surface
3750 V insulation
Insulation guaranteed by the
MXxxxxx(E,A)xx
power supply
primary
insulation from relay outputs
3mm in air, 4mm on surface
1250 V insulation
S1, S2 and S3
NTC (MXxxxx0xxx) or NTC, PTC, PT1000 and NTC L243 (MXxxxx(1,2,3,4.5,6,7,8)xxx)
NTC (MXxxxx0xxx) or NTC, PTC, PT1000 and NTC L243 (MXxxxx(1,2,3,4.5,6,7,8)xxx)
S4/DI1, S5/DI2
voltage-free contact, contact resistance < 10 Ω, closing current 6 mA
NTC (MXxxxx0xxx) or NTC, PTC, PT1000 and NTC L243 (MXxxxx(1,2,3,4.5,6,7,8)xxx)
S6/ DI3
0 to 5 V ratiometric (MXxxxxxxxx)
voltage-free contact, contact resistance < 10 Ω, closing current 6 mA
Inputs
NTC (MXxxxx0xxx) or NTC, PTC, PT1000 and NTC L243 (MXxxxx(1,2,3,4.5,6,7,8)xxx)
S7/DI4
0 to 5 V ratiometric (MXxxxxxxxx), 4 to 20 mA, 0...10 V (MXxxxx(1,2,3,4.5,6,7,8)xxx)
voltage-free contact, contact resistance < 10 Ω, closing current 6 mA
DI5
voltage-free contact, contact resistance < 10 Ω, closing current 6 mA
Maximum distance between probes and digital inputs less than 10 m. Note: in the installation it is recommended to separate the power
and load connections from the probe, digital input, display and supervisor cables.
10 kΩ at 25 °C, range from –50 °C to +90 °C
Std. CAREL NTC
measurement error
1 °C in range from –50 °C to +50 °C; 3 °C in range from +50 °C to +90 °C
985 Ω a 25°C, range from -50 °C to 150 °C
Std. CAREL PTC
(specific model)
2 °C in range from –50 °C to +50 °C; 4 °C in range from +50 °C to +150 °C
1000Ω a 0 °C, range from –50 °C to +90 °C
Pt 1000
measurement error
1 °C in range from –50 °C to +50 °C; 3 °C in range from +50 °C to +90 °C
2000 Ω a 0 °C, range from -50 °C to 90 °C
Probe type
NTC L243
measurement error
2 °C in range from –50 °C to +25 °C
resolution 0.1 % fs
0 to 5 V ratiometric
measurement error
2 % fs maximum; 1 % typical
resolution 0.5 % fs
4 to 20 mA
measurement error
8 % fs maximum; 7 % typical
resolution 0.1 % fs
0 to 10 V
measurement error
9 % fs maximum; 8 % typical
according to the model
EN60730-1
UL
relay
250 V~
operating cycles
250 V~
operating cycles
6 A res 240 Vac N.O. / N.C.
6 (4) A on N.O. 6 (4) A on N.C. 2 (2) A on N.O.
Relay outputs
R1, R5, R4
100000
1/2 Hp 240 Vac N.O.
30000
and N.C.
1/6 Hp 120 Vac N.O.
100000
10 A res 240 Vac
30000
R3
10 (2) A su N.O.
R2
10 (10) A
100000
10 A res 1Hp 240/120 Vac N.O.
6000
reinforced
insulation from very low voltage parts
6mm in air, 8mm on surface
3750V insulation
primary
insulation between independent relay outputs
3mm in air, 4mm on surface
1250 V insulation
Model
Output voltage, maximum current available (not isolated from board earth)
Analogue outputs PWM 1, 2
MXxxx(2, 3)xxxx
12 Vdc, 20 mA max for each PWM
Type of connections
Cross-section
Maximum current
model
relay
power supply
probes
MXxxxxxx(A,G,M)x
screw 180°
screw 180°
screw 180°
for cables from 0.5 to 2.5 mm2 12 A
Connections
MXxxxxxx(C,I,O)x
plug-in 180°
plug-in 180°
plug-in 180°
The correct sizing of the power cables and the connections between the instrument and the loads is the installer’s responsibility.
error at 25°C
± 10 ppm (±5.3 min/year)
error in the temp. range –10T60 °C
- 50 ppm (-27 min/year)
Clock
ageing
< ±5 ppm (±2.7 min/year)
Discharge time
6 months typical (8 months maximum)
Recharge time
5 hours typical (< 8 hours maximum)
MXxxxxxx(A,B,C,G,I)x
-10T60 °C
Operating temperature
MXxxxxxx(M,N,O)x
-10T50 °C
Index of protection
IP00
Operating humidity
<90% RH non-condensing
Storage temperature
-20T70 °C
Storage humidity
<90% RH non-condensing
Environmental pollution
2 (normal)
PTI of the insulating materials
printed circuits 250, plastic and insulating materials 175
Period of stress across the insulating parts
long
Category of resistance to fire
category D
Class of protection against voltage surges
category III
Type of action and disconnection
1C relay contacts (microswitching)
Construction of the control device
integrated electronic control device
Classification according to protection against electric shock Class 2 when suitably integrated
Device designed to he hand-held or integrated into
no
equipment designed to be hand-held
Software class and structure
Class A
Cleaning the front panel of the instrument
only use neutral detergents and water
Main and secondary display
External
up to 10 m with shielded cable AWG22 (power supply, rx-tx, gnd)
Maximum distance between controller and display
up to 100 mt (only one terminal can be connected) with shielded cable AWG20 (power supply, rx-tx, gnd)
LAN connection
up to 100 m total, with shielded cable AWG20 (rx-tx, gnd);
Serial communication (master only)
RS485, CAREL and Modbus® protocols (auto-recognized), 19200 bps, 8 data bits, no parity, 2 stop bits
Programming key
available on all models
67
MPXPRO - + 0300055EN rel. 1.3 07/03/13
ENG
The MPXPRO range fitted with the standard CAREL NTC probes model NTC015WF00, NTC030HF01 and
NTC015HP00 is compliant with standard EN 13485 on thermometers for measuring the air and product
temperature for the transport, storage and distribution of chilled, frozen, deep-frozen/quick-frozen food
and ice cream. Designation of the instrument: EN13485, air, S, 1, -50T90°C. The standard CAREL NTC probe
is identifiable by the printed laser code on “WF”, “HF” models, or the code “103AT-11” on “HP” models, both
visible on the sensor part
EN13485:2003
Tab. 10.a
10.1 Cleaning the terminal
When cleaning the terminal do not use ethyl alcohol, hydrocarbons
(petrol), ammonia and derivatives. Use neutral detergents and water.
10.2 Purchase codes
code
MX10M00EI11
MX10S00EI11
MX10S10EI11
MX30M21HO0
MX30S21HO0
MX30S31HO0
MX30M25HO0
MX30S25HO0
MX30M24HO0
MX30S24HO0
MX30M21HR0
MX30S21HR0
MX30S31HR0
MX30M25HR0
MX30S25HR0
MX30M24HR0
MX30S24HR0
MX30M25HO01
MX30S25HO01
MX30M24HO01
MX30S24HO01
IR00UG6300
IR00UGC300
IR00XG6300
IR00XGC300
IR00XGP300
MX3OPSTH02
MX3OPSTH03
MX3OPPWM02
MX3OPPWM03
MX3OPA1002
MX3OP48500
MXOPZKEYA0
IRTRMPX000
CVSTDUMOR0
IROPZTLN00
MX3COB5R01
MX3COB3R01
MX3COSTH01
MX3COPWM01
MX3CDB5R01
MX3CDB3R01
MX3CDSTH01
MX3CDPWM01
MX3CRA1041
description
MPXPRO light: (with RS485 e RTC) Master 5 relay, no EEV, 230 Vac, multiple package 20 pcs, no connectors kit
MPXPRO light: Slave 5 relay, no EEV, 230 Vac, multiple package 20pcs, no connectors kit
MPXPRO light: Slave 3 relay, no EEV, 230 Vac, multiple package 20pcs, no connectors kit
MPXPRO: complete controller (with RS485 e RTC) Master 5 relay, 115-230 Vac, 2 PWM, NTC/Pt1000, connectors kit with horizontal screws
MPXPRO: complete controller Slave 5 relay, 115-230 Vac, 2 PWM, NTC/Pt1000, connectors kit with horizontal screws
MPXPRO: complete controller Slave 3 relay, 115-230 Vac, 2 PWM, NTC/Pt1000, connectors kit with horizontal screws
MPXPRO: complete controller with E2V management (with RS485 e RTC) Master 5 relay, 115-230 Vac, E2V Stepper & Ultracap, 2 PWM, 0 to10 Vdc,
NTC/Pt1000, connectors kit with horizontal screws
MPXPRO: complete controller with E2V management Slave 5 relay, 115-230 Vac, E2V Stepper & Ultracap, 2 PWM, 0 to 10 Vdc, NTC/Pt1000,
connectors kit with horizontal screws
MPXPRO: complete controller with EEV management (with RS485 e RTC) Master 5 relay, 115-230 Vac, E2V PWM, 2 PWM, 0 to 10 Vdc, NTC/Pt1000,
connectors kit with horizontal screws
MPXPRO: complete controller with EEV management Slave 5 relay, 115-230 Vac, E2V PWM, 2 PWM, 0 to 10 Vdc, NTC/Pt1000, connectors kit with
horizontal screws
MPXPRO: complete controller (with RS485 e RTC) Master 5 relay, 115-230 Vac, 2 PWM, NTC/Pt1000, connectors kit with vertical screws
MPXPRO: complete controller Slave 5 relay, 115-230 Vac, 2 PWM, NTC/Pt1000, connectors kit with vertical screws
MPXPRO: complete controller Slave 3 relay, 115-230 Vac, 2 PWM, NTC/Pt1000, connectors kit with vertical screws
MPXPRO: complete controller with E2V management (with RS485 e RTC) Master 5 relay, 115-230 Vac, E2V Stepper & Ultracap, 2 PWM,
0 to 10 Vdc, NTC/Pt1000, connectors kit with vertical screws
MPXPRO: complete controller with E2V management Slave 5 relay, 115-230 Vac, E2V Stepper & Ultracap, 2 PWM, 0 to 10 Vdc, NTC/Pt1000,
connectors kit with vertical screws
MPXPRO: complete controller with EEV management (with RS485 e RTC) Master 5 relay, 115-230 Vac, E2V PWM, 2 PWM, 0 to 10 Vdc, NTC/
Pt1000, connectors kit with vertical screws
MPXPRO: complete controller with EEV management Slave 5 relay, 115-230 Vac, E2V PWM, 2 PWM, 0 to 10 Vdc, NTC/Pt1000, connectors kit with
vertical screws
MPXPRO: complete controller with E2V management (with RS485 e RTC) Master 5 relay, 115-230 Vac, E2V Stepper & Ultracap, 2 PWM,
0 to 10 Vdc, NTC/Pt1000, multiple package 20 pcs, no connectors kit
MPXPRO: complete controller with E2V management Slave 5 relay, 115-230 Vac, E2V Stepper & Ultracap, 2 PWM, 0 to 10 Vdc, NTC/Pt1000,
multiple package 20 pcs, no connectors kit
MPXPRO: complete controller with EEV management (with RS485 e RTC) Master 5 relay, 115-230 Vac, E2V PWM, 2 PWM, 0 to 10 Vdc, NTC/
Pt1000, multiple package 20 pcs, no connectors kit
MPXPRO: complete controller with EEV management Slave 5 relay, 115-230 Vac, E2V PWM, 2 PWM, 0 to 10 Vdc, NTC/Pt1000, multiple package
20 pcs, no connectors kit
Terminal (green LEDs, keypad)
Terminal (green LEDs, keypad, buzzer, commissioning port, IR)
Display (green LEDs)
Display (green LEDs, keypad, buzzer, commissioning port, IR)
Resinated display (Green LED, IP65, cavo l= 5 m)
MPXPRO option, E2V stepper & ultracap module+ 0 to 10 Vdc, connectors kit with horizontal screws
MPXPRO option, E2V stepper & ultracap module+ 0 to 10 Vdc, connectors kit with vertical screws
MPXPRO option, EEV PWM + 0 to 10 Vdc module, connectors kit with horizontal screws
MPXPRO option, EEV PWM + 0 to 10 Vdc module, connectors kit with vertical screws
MPXPRO option, analog module 0 to 10 V, connectors kit
MPXPRO option RS485 + RTC (not necessary on master codes)
Programming key MPXPRO (230 Vac)
IR remote control for MPXPRO
USB/RS485 converter
Commissioning interface (USB - tLAN)
Silk screened connectors kit for 5 relay main board with horizontal screws
Silk screened connectors kit for 3 relay main board with horizontal screws
Silk screened connectors kit for E2V stepper driver module with horizontal screws
Silk screened connectors kit for PWM driver option with horizontal screws
Neutral connectors kit for 5 relay main board with vertical screws
Neutral connectors kit for 3 relay main board with vertical screws
Neutral connectors kit for E2V stepper driver module with vertical screws
Neutral connectors kit for PWM driver module with vertical screws
Connectors kit 0 to 10 Vdc analog module
Tab. 10.b
MPXPRO - + 0300055EN rel. 1.3 07/03/13
68
ENG
Examples
application
showcase
showcase
cold room
Master
Slave
Master only
no.
code
1
MX30M25HO0
1
3
1
IR00UGC300
NTC0*0HP00
NTC0*0HF01
1
SPKT0013R0
1
SPKC00*310
1
1
E2V**BSF00
E2VCABS600
1
MX30S25HO0
1
3
1
1
1
IR00XGC300
NTC0*0HP00
NTC0*0HF01
E2V**BSF00
E2VCABS600
1
MX30M25HO0
1
2/3
1
IR00UGC300
NTC0*0HP00
NTC0*0HF01
1
SPKT0013R0
1
SPKC00*310
1
1
E2V**BSF00
E2VCABS600
description
MPXPRO: complete Master controller with EEV management (including RS485 and RTC) 5 relays + Stepper EEV, 2 PWM,
0 to 10 Vdc, NTC/PT1000, horizontal screw connector kit
Terminal (green LEDs, keypad, buzzer, commissioning port, IR)
NTC probe, IP67, cable l= *, -50T50 °C
NTC probe, IP67, cable l= * m, -50T90 °C STRAP-ON, multiple package (10 pcs.)
Ratiometric pressure probes for MPXPRO: ratiometric pressure transducer with 1/4” SAE steel female connector, 7/16”
-20 UNF -2B, PACKARD connector (single package), 0 to 5 Vdc, -1 to 9.3 bar (0 to 150 psiA)
Ratiometric pressure probes for MPXPRO: ratiometric pressure transducer with 1/4” SAE steel female connector, 7/16”
-20 UNF -2B, PACKARD connector (single package), IP67, cable l= * m with co-moulded PACKARD connector for SPKT*
EEV with 12 mm copper fittings, sizes from 9 to 24
Shielded cable with connector for EEV, l= 6 m
MPXPRO: complete Slave controller 5 relays + Stepper EEV, 2 PWM, 0 to 10 Vdc, NTC/PT1000, horizontal screw connector kit
Display (green LEDs, keypad, buzzer, commissioning port, IR)
NTC probe, IP67, cable l= *, -50T50 °C
NTC probe, IP67, cable l= * m, -50T90 °C STRAP-ON, multiple package (10 pcs.)
EEV with 12 mm copper fittings, sizes from 9 to 24
Shielded cable with connector for EEV, l= 6 m
MPXPRO: complete Master controller with EEV management (including RS485 and RTC) 5 relays + Stepper EEV, 2 PWM,
0 to 10 Vdc, NTC/PT1000, horizontal screw connector kit
Terminal (green LEDs, keypad)
NTC probe, IP67, cable l= *, -50T50 °C
NTC probe, IP67, cable l= * m, -50T90 °C STRAP-ON, multiple package (10 pcs.)
Ratiometric pressure probes for MPXPRO: ratiometric pressure transducer with 1/4” SAE steel female connector, 7/16”
-20 UNF -2B, PACKARD connector (single package), 0 to 5 Vdc, -1 to 9.3 bar (0 to 150 psiA)
Ratiometric pressure probes for MPXPRO: ratiometric pressure transducer with 1/4” SAE steel female connector, 7/16”
-20 UNF -2B, PACKARD connector (single package), IP67, cable l= * m with co-moulded PACKARD connector for SPKT*
EEV with 12 mm copper fittings, sizes from 9 to 24
Shielded cable with connector for EEV, l= 6 m
Tab. 10.c
69
MPXPRO - + 0300055EN rel. 1.3 07/03/13
ENG
Note:
MPXPRO - + 0300055EN rel. 1.3 07/03/13
70
CAREL reserves the right to modify or change its products without prior warning
CAREL INDUSTRIES - Headquarters
Via dell’Industria, 11 - 35020 Brugine - Padova (Italy)
Tel. (+39) 049.9716611 - Fax (+39) 049.9716600
e-mail: [email protected] - www.carel.com
MPXPRO - + 0300055EN rel. 1.3 07/03/13
Agenzia / Agency: