Контроллер RGK800 разработан на основе самых современных технологий, необходимых для управления генераторными установками как с автоматическим контролем отказа сети, так и без него. RGK800 выполнен в чрезвычайно компактном корпусе, в котором современный дизайн передней панели совмещается с практичностью установки, а ЖК-дисплей делает интерфейс пользователя ясным и интуитивно понятным.
Основные характеристики:
RGK 800 автоматически управляет электроагрегатом для переключения Сеть/Генератор (RGK 800) или для дистанционного включения RGK 800 SA.
— Графический дисплей LCD 128×80 пикс., с подсветкой, 4 уровня серого цвета.
— 13 кнопок для функций и настроек
— Встроенный зуммер(отключаемый)
— 10 светодиодов для отражения режима работы и состояний
— Текст показаний, установок и сообщений на 5 языках
— Шина расширения с 3 гнездами для модулей расширения серии EXP:
• интерфейс связи RS232, RS485, USB,Ethernet,Profibus, GSM/GPRS
• дополнительные цифровые I/O,статические или релейные выходы
• аналоговые I/O, mA, mV, температура PT100
— Расширенные программируемые функции I/O
— Управление 4 альтернативными функциями, выбор которых производится с помощью переключателя
— PLC (Программируемый Логический Контролер) с пороговыми величинами, счетчиками, аварийными сигнализациями и состояниями
— Аварийная сигнализация полностью программируемая пользователем
— Высокая точность измерений TRMS
— Вход измерения напряжений сети трехфазное + нейтраль
— Вход измерения напряжений генератора трехфазное + нейтраль
— Вход измерения напряжений токов нагрузки трехфазное + нейтраль или земля
— Питание от универсальной батареи 12-24 VDC
— Внешний оптический вход на лицевой панели для программирования: гальванически изолирован, высокоскоростной, водонепроницаемый, совместимый с USB и WiFi
— 4 аналоговых входа для резистивных датчиков:
• давление масла
• температура охлаждающей жидкости
• уровень топлива
• программируемый
— 9 цифровых входов:
• 8 программируемых, отрицательных
• 1 для кнопки аварийной сигнализации, положительный
— 10 цифровых выходов:
• 6 защищенных позитивных статических выходов
• 3 реле
• 1 статический импульсивный выход
— Вход pick-up и W для считывания скорости двигателя
— Интерфейс коммуникаций CAN bus-J1939 для контроля ECU двигателя
— Указатель даты с энергосберегающим режимом
— Запоминание последних 250 событий
— Поддержка внешних аварийных сигналов и внешних устройств
— Внешние габариты (ШхВхГ), мм: 240х180х44
— Габариты монтажного проема (ШхВ), мм: 220х160
— Вес, кг: 0,96
Модули расширения для RGK800 (максимально 3 модуля)
Цифровые входы и выходы:
EXP10 00 — 4 цифровых изолированных входа
EXP10 01 — 4 статических изолированных входа
EXP10 02 — 2 цифровых изолированных входа и 2 статических изолированных релейных выхода
EXP10 03 — 2 релейных выхода 5А 250В переменного тока
EXP10 06 — 2 релейных выхода, нормально открытый (НО) контакт 5А 250В переменного тока
EXP10 07 — 3 релейных выхода, нормально открытый (НО) контакт 5А 250В переменного тока
EXP10 08 — 2 цифровых изолированных входа и 2 релейных выхода 5А 250В переменного тока
RGK RR — Релейный модуль для индикации аварийных сигналов и сигналов состояния
Аналоговые входы и выходы:
EXP10 04 — 2 изолированных аналоговых входа 0/4…20мА или РТ100 или 0…+-5В
EXP10 05 — 2 изолированных аналоговых выхода 0/4…20мА или 0…10В или 0…+-5В
Порты связи:
EXP10 10 — Изолированный интерфейс USB
EXP10 11 — Изолированный интерфейс RS232
EXP10 13 — Изолированный интерфейс Ethernet
EXP10 15 — Изолированный интерфейс GSM-GPRS
Сертификация и соответствие
Полученные сертификаты: внесены в список UL для США и Канады (cULus-File E93601) в качестве контроллеров генераторных установок-вспомогательных устройств; EAC.
Соответствие стандартам: IEC/EN 61010-1, IEC/EN 61000-6-2, IEC/EN 61000-6-3, UL 508, CSA C22.2 n° 14.
Видео презентация контроллеров LOVATO Electric
Программное обеспечение для конфигурирования RGK800 и удаленного мониторинга оборудования
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ПО для конфигурирования параметров и дистанционного мониторинга всех устройств LOVATO Electric последнего поколения, снабженных портом связи.
Данное ПО устанавливается в среде ОС Windows и предусматривает соединение в однопользовательском режиме (по одному узлу одновременно) с устройствами LOVATO Electric, подсоединенными к сети
Утилиты и драйверы
RGK Customization Manager Rev.7.8.2 14.02.2017
Мобильные приложения
Sam1
Конфигурирование и работы по техобслуживанию часто осуществляются в малодоступных и/или неудобных местах. Теперь выполнение таких операций стало проще в случае всех изделий LOVATO Electric, имеющих фронтальный порт связи, совместимый с устройством CX02. Фактически к ним можно подключиться через новое приложение Sam1 для планшетов и смартфонов, работающих на базе операционных систем Android или iOS. Теперь больше нет необходимости иметь доступ к компьютеру, подключать его и различные кабели для проведения операций смены конфигурации, конфигурирования параметров и т. д. Через это приложение можно загружать файл со всеми результатами программирования, сохраненными ранее, отправлять команды и
проверять значения характеристик, считанные устройствами LOVATO Electric. Данные о событиях, сохраненных в памяти устройств, можно выводить на экран, а также сохранять в виде текстового файла для отправки по электронной почте.
Приложение Sam1 можно скачать бесплатно в Google Play Store или Apple iTunes.
NFC
Операции с параметрами для отдельных устройств LOVATO Electric, выполняемые через смартфоны и планшеты, теперь могут проводиться с применением технологии NFC. При приближении смартфона или планшета (с активированной функцией соединения NFC) к устройству LOVATO Electric происходит запуск приложения NFC и автоматическое распознавание подключенного устройства. Конфигурирование параметров может выполняться без подачи питания на устройство LOVATO Electric.
Данное приложение позволяет выполнять следующие действия:
– Конфигурировать параметры подключенного устройства
– Сохранять параметры в файл и отправлять его по электронной почте
– Загружать файл с параметрами, сохраненный ранее.
Приложение можно скачать бесплатно в Google Play Store.
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Related Devices:
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Types of Manuals:
The main types of LOVATO ELECTRIC RGK800 instructions:
- User guide — rules of useing and characteristics
- Service manual — repair, diagnostics, maintenance
- Operation manual — description of the main functions of equipment
Controller, Control Unit User Guides by LOVATO ELECTRIC:
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Recommended Documentation:
31100162 GB GENERATING SET CONTROLLER Instructions manual G B I336 GB I D F E 02 14 LOVATO ELECTRIC S.P.A. 24020 GORLE (BERGAMO) ITALIA VIA DON E. MAZZA, 12 TEL. 035 4282111 FAX (Nazionale): 035 4282200 FAX (International): +39 035 4282400 E-mail [email protected] Web www.LovatoElectric.com RGK800 - RGK800SA WARNING! – Carefully read the manual before the installation or use. – This equipment is to be installed by qualified personnel, complying to current standards, to avoid damages or safety hazards. – Before any maintenance operation on the device, remove all the voltages from measuring and supply inputs and short-circuit the CT input terminals. – The manufacturer cannot be held responsible for electrical safety in case of improper use of the equipment. – Products illustrated herein are subject to alteration and changes without prior notice. Technical data and descriptions in the documentation are accurate, to the best of our knowledge, but no liabilities for errors, omissions or contingencies arising there from are accepted. – A circuit breaker must be included in the electrical installation of the building. It must be installed close by the equipment and within easy reach of the operator. It must be marked as the disconnecting device of the equipment: IEC /EN 61010-1 § 6.11.2. – Clean the instrument with a soft dry cloth; do not use abrasives, liquid detergents or solvents. INDEX Page Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Keyboard functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Front LED indication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Operating modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Power-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Main menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Password access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Display page navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Table of display pages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Harmonic analysis page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Waveform pages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 User pages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Expandability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Additional resources. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Communication channels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Inputs, outputs, internal variables, counters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Limit thresholds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Remote-controlled variables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 User alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 PLC Logic. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Automatic test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 CAN bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Supported measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Mutual Stand-by function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Set-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 GSM-GPRS modem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 IR programming port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Parameter setting through PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Setting of parameters (setup) from front panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Parameter table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Alarm properties. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Alarm table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Alarm description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Input function table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Output function table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Command menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Wiring diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Terminal arrangement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Mechanical dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Panel protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Manual revision history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Technical carachteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 1 31100162 INTRODUCTION The RGK800 control unit has been designed to offer state-of-the-art functions for genset applications, both with and without automatic mains outage control. Built with dedicated components and extremely compact, the RGK800 combines the modern design of the front panel with practical installation and the possibility of expansion from the rear, where EXP series modules can be slotted. The LCD screen provides a clear and intuitive user interface. I336 GB I D F E 02 14 DESCRIPTION – Genset control with automatic management of mains-generator switching (RGK800) or remote starting management (RGK800SA). – 128x80 pixel, backlit LCD screen with 4 grey levels – 13 function and setting keys – Built-in buzzer. – 10 LEDs indicate operating modes and states – 5-language text for measurements, settings and messages. – Expansion bus with 3 slots for EXP series expansion modules: • RS232, RS485, USB, Ethernet, Profibus, GSM/GPRS communications interface • Additional digital I/O, static or relay outputs • PT100 temperature, current, voltage analog I/O. – Advanced programmable I/O functions. – 4 alternative functions can be managed, selecting the same with a selector. – Integrated PLC logic with thresholds, counters, alarms, states. – Fully user-definable alarms. – High accuracy TRMS measurement. – 3-phase + neutral mains voltage reading input. – 3-phase + neutral genset voltage reading input. – 3-phase + neutral or earth load currents reading input – 12-24 VDC universal battery power supply – Front optical programming interface: galvanically isolated, high speed, waterproof, USB and WiFi compatible. – 4 analog inputs for resistive sensors: • Oil pressure: • Coolant temperature • Fuel level • Programmable – 9 digital inputs: • 8 programmable, negative • 1 for emergency-stop pushbutton, positive – 10 digital outputs: • 6 protected positive static outputs • 3 relays • 1 pulse static output – Engine speed reading W and pick-up input – CAN bus-J1939 engine ECU control communications interface. – Calendar-clock with energy reserve. – Storage of last 250 events. – Support for remote alarms and remote annunciator. 2 G B G B 31100162 I336 GB I D F E 02 14 FRONT KEYBOARD OFF, MAN, AUT and TEST keys - To choose function mode. START and STOP keys - Only enabled and used to start and stop genset in MAN mode. Pressing the START key will attempt to start the machine in semiautomatic mode, while holding it down will maintain the start command in manual mode. The LED flashing on the engine symbol indicates the engine is running with the alarms inhibited, and fixed access at the end of the inhibit alarms time. The engine can be stopped immediately with the OFF key. MAINS and GEN keys - Only enabled in MAN mode and used to switch the load from the mains to the generator and vice versa. The green LEDs lit near the mains and generator symbols indicate the respective voltages available within the preset limits. The LEDs lit near the switching symbols indicate the circuit breakers have been closed. They will flash if the circuit breakers closing or opening feedback signal does not correspond to the state of the command. Key - Calls up the main menu and is also used to confirm choices. Keys and - Used to scroll the pages of the display or select the list of options in a menu. Key - Used to select the Mains or Generator measurements, or to decrease a number. Key - Used to scroll sub-pages or increase a number. FRONT LEDs OFF, MAN, AUT and TEST LED (red) - Lit LED indicates active mode. If the LED flashes, remote control via serial interface is enabled (and therefore the operating mode could be changed by a remote command). Engine running LED (green) - Indicates the engine is running. The RGK800 detects the state of the engine running on the basis of several signals (generator voltage/frequency, D+, AC, W, Pick-up, etc.). The LED lights when any one of these signals is present. The LED flashes when the engine is running, but the protections (Alarms) associated with this state have not been enabled, which is usually the case for a few seconds after starting. Mains/generator voltage present LEDs (green) - When lit, theses indicate that all the parameters of the respective power sources are within the limits. Any anomaly will immediately turn the LEDs off. The state of the LEDs instantaneously follows the voltage/frequency trend, without programmed delays. Mains/generator load LEDs (yellow) - Indicate the load is connected to the respective power sources. These light when feedback signals are received if programmed, otherwise they light for output commands. If they are blinking, this indicates that the actual state of the circuit breaker (read through the feedback inputs) does not correspond to the state of the RGK800 command. Alarm LED (red) - Flashing, indicates an active alarm. RGK800 front panel RGK800SA front panel OPERATING MODES OFF mode - The engine will not start. The engine will stop immediately when this mode is selected. The mains contactor is closed. This mode reproduces the state of the RGK800 when it is not powered. Use this system mode to program the parameters and open the commands menu. The siren is disabled in OFF mode. MAN Mode - The engine can only be started and stopped manually using the START and STOP keys, as is the case for switching the load from the mains to the generator by pressing the MAINS/GEN keys and vice versa. Holding down the START key extends the set starting time. When START is pressed once, the generator will attempt to start in semiautomatic mode on the basis of the times set. AUT Mode - The engine of the RGK800 is started automatically in the case of a mains outage (outside the set limits) and stops when the mains parameters are once again within said limits, on the basis of the times set in menu M13 Mains control. In the presence of voltage, the load is switched automatically in both directions. The RGK800SA is started and stopped remotely through a digital input (remote starting) normally controlled by an ATS. The load can be switched automatically or controlled remotely. For both models, if the engine fails to start, the system continues attempting to start the engine up to the maximum number of programmed attempts. If the automatic test is enabled, it runs at the preset times. TEST Mode – The engine is started immediately even in the absence of the conditions normally required for the automatic mode. The engine starts in the programmed automatic mode. There is normally no load switching. If there is a mains outage while the RGK800 is in TEST mode, the load is switched to the generator. If mains voltage is restored, the load with remain switched to the generator until the operating mode is changed. 3 31100162 POWER-UP – The system normally starts in OFF mode. – If you want the operating mode used before the system powers down to be maintained, change parameter P01.03 in menu M01 Utility. – The system can be powered at both 12 and 24 VDC, but the correct battery voltage must be set in menu M05 Battery, or a battery voltage alarm will be generated. – The parameters of menu M02 General (type of connection, rated voltage, system frequency), menu M11 Engine Starting, and the menus for the type of engine used (sensors, CAN, etc.) should normally be set. I336 GB I D F E 02 14 MAIN MENU – The main menu is made up of a group of graphic icons (shortcuts) that allow rapid access to measurements and settings. – Starting from normal viewing, press key. The main menu screen is displayed. – Press to rotate clockwise/counter clockwise to select the required function. The selected icon is highlighted and the central part of the display shows the description of the function. – Press to activate the selected function. – If some functions are not available, the correspondent icon will be disabled, that is shown in a light grey colour. – etc. - Shortcuts that allow jumping to the first page of that group. Starting from that page it is still possible to move forward-backward in the usual way. – - Opens the password entry page, where it is possible to specify the numeric codes that unlock protected functions (parameter setting, commands menu). – - Access point to the setup menu for parameter programming. See dedicated chapter. – - Access point to the commands menu, where the authorised user can execute some clearing-restoring actions. PASSWORD ACCESS – The password is used to enable or lock the access to setting menu (setup) and to commands menu. – For brand-new devices (factory default), the password management is disabled and the access is free. If instead the passwords have been enabled and defined, then to get access, it is necessary to enter the password first, specifying the numeric code through the keypad. – To enable password management and to define numeric codes, see setup menu. – There are two access levels, depending on the code entered: • User-Level access – Allows clearing of recorded values and the editing of a restricted number of setup parameters. • Advanced access level – Same rights of the user access plus full settings editing-restoring. – From normal viewing, press to recall main menu, select the password icon and press . – The display shows the screen in picture: Keys and change the selected digit Keys and move through the digits. Enter all the digits of the numeric code, then move on the key icon. If the password code entered matches the User access code or the Advanced access code, then the correspondent unlock message is shown. Once unlocked the password, the access rights last until: • the device is powered off. • the device is reset (after quitting the setup menu). • the timeout period of two minutes elapses without any keystroke. – To quit the password entry screen press key. – – – – – DISPLAY PAGE NAVIGATION – Keys and scroll through the measurements pages one by one. The title bar shows the current page. – Some measurements may not be shown depending on the system programming and connections (for example if a fuel sensor is not set, the relevant page will not be shown). – On some pages of the RGK800, the display can be switched from the mains measurements to the generator measurements and vice versa with key . The source displayed is always indicated, either in the middle of the page or by the icons M and G in the status bar. – Sub-pages, which can be opened with key , are also available on some pages (displaying voltages and currents in the form of bar graphs, for example). – The user can specify which page and which sub-page the display should return to automatically when no keys have been pressed for a certain time. – The system can also be programmed so the display remains were it was last. – You can set this function in menu M01 – Utility. 4 G B 31100162 TABLE OF DISPLAY PAGES PAGES EXAMPLE Line-to-line voltages Phase voltages G B Current I336 GB I D F E 02 14 … L-L voltage THD L-N voltageTHD Current THD L-L Voltages/Currents L-N Voltages/Currents Active power Reactive power Apparent power Power factor Energy meters Summary of electrical measurements Engine speed Note: From this page it is possible to acquire automatically the ratio between RPM and W frequency. See description of parameter P07.02. Fuel level status Fuel autonomy 5 31100162 PAGES EXAMPLE Earth fault current I336 GB I D F E 02 14 G B Generator thermal protection Engine hour and work counters Maintenance intervals Rent List of events Alternative configurations I/O state 6 31100162 PAGES EXAMPLE Real time calendar clock Info page System info Note: Some of the pages listed above may not be displayed if the relevant function is disabled. For example, if the rent function is not programmed, the corresponding page will not be shown. HARMONIC ANALYSIS PAGE – In the RGK800 it is possible to enable the calculation of the FFT harmonic analysis up to the 31st order of the following measurements: • phase-to-phase voltages • phase-to-neutral voltages • currents – To enable the harmonic analysis, set parametr P23.14. – For each of these measurements, there is a display page that graphically represents the harmonic content (spectrum) through a bar graph. – Every column is related to one harmonic order, even and odd. The first column shows the total harmonic distortion (THD). – Every histogram bar is then divided into three parts, one each phase L1,L2, L3. – The value of the harmonic content is expressed as a percentage with respect to the fundamental (system frequency). – It is possible to show the harmonic content in numeric format, selecting the required order through and . The lower part of the screen will display a little arrow that points to the selected column, and the relative percentage value of the three phases. – The vertical scale of the graph is automatically selected among four full-scale values, depending on the column with the highest value. WAVEFORM PAGE – This page graphically views the waveform of the voltage and current signals read by the RGK800. – It is possible to see one phase at a time, selecting it with and key. – The vertical scale (amplitude) is automatically scaled in order to fit the waveform on the screen in the best possible way. – The horizontal axis (time) shows two consecutive periods referred to the fundamental frequency. – The graph is automatically updated about every 1s. I336 GB I D F E 02 14 G B 7 31100162 USER PAGES – The user can create a maximum of 4 customised display pages. – Each of these pages can view 3 measurements, freely chosen among the available readings of the RGK800. – The title of the page can be freely programmed by the user. – The user pages are placed in a position that allows to reach them easily starting from the first page, by pressing button . – Like all other pages, it is possible to set the system to return automatically to the user page after a time has elapsed without keystrokes. – To define the user page, see the dedicated menu M26 User pages in the parameter setup chapter. I336 GB I D F E 02 14 EXPANDABILITY – Thanks to expansion bus, the RGK800 can be expanded with EXP series modules. – It is possible to connect a maximum of 3 EXP modules at the same time. – The supported EXP modules can be grouped in the following categories: • Communication modules. • Digital I/O modules. • Analog I/O modules. – To insert an expansion module: • Remove the power supply to RGK800. • Remove the protecting cover of one of the expansion slots. • Insert the upper hook of the module into the fixing hole on the left of the expansion slot. • Rotate the module body to the right, inserting the connector on the bus. • Push until the bottom clip snaps into its housing. – Unless otherwise specified, the modules can be inserted in any sequence. – In applications subject to considerable vibrations, the expansion modules can be held securely in place with the special module bridge clamp accessory, standard supplied. – To fit this accessory: • Remove the two right screws with a Torx T7 screwdriver. • Position the bridge over the connected modules. • Screw the screws back in place again. – When the RGK800 is powered on, it automatically recognises the EXP modules that have been mounted. – If the system configuration has changed with respect to the last saved, (one module has been added or removed), the base unit asks the user to confirm the new configuration. In case of confirmation, the new configuration will be saved and will become effective, otherwise the mismatch will be shown at every subsequent power-on of the system. – The actual system configuration is shown in the dedicated page of the display (expansion modules), where it is possible to see the number, the type and the status of the modules. – The I/O numbering is shown under each module. – The status (energised/de-energised) of every single I/O and communication channel is highlighted in reverse. ADDITIONAL RESOURCES – The expansion modules provide additional resources that can be used through the dedicated setup menus. – The setup menus related to the expansions are always accessible, even if the expansion modules are not physically fitted. – Since it is possible to add more than one module of the same typology (for instance two communication interfaces), the setup menus are multiple, identified by a sequential number. – The following table indicates how many modules of each group can be mounted at the same time. The total number of modules must be less or equal than 3. MODULE TYPE COMMUNICATION DIGITAL I/O ANALOG I/O 8 CODE FUNCTION EXP 10 10 USB MAX No. 2 EXP 10 11 RS-232 2 EXP 10 12 RS-485 2 EXP 10 13 Ethernet 1 EXP 10 14 Profibus® DP 1 EXP 10 15 GSM-GPRS 1 EXP 10 00 4 INPUTS 2 EXP 10 01 4 STATIC OUTPUTS 2 EXP 10 02 2 INPUTS + 2 ST. OUTPUTS 3 EXP 10 03 2 RELAYS 3 EXP 10 04 2 ANALOG INPUTS 3 EXP 10 05 2 ANALOG OUTPUTS 3 G B 31100162 I336 GB I D F E 02 14 COMMUNICATION CHANNELS – The RGK800 supports a maximum of 2 communication modules, indicated as COMn, in addition to the base RS-485. The communication setup menu is thus divided into three sections (n=1 … 3) of parameters for the setting of the ports. – The built-in RS-485 interface on the main board is mapped as COM1, thus the eventual additional channels will be called COM2 and COM3. – The communication channels are completely independent, both for the hardware (physical interface) and for the communication protocol. – The two channels can communicate at the same time. – Activating the Gateway function it is possible to use a RGK800 with both an Ethernet port and a RS485 port, that acts as a bridge over other RGKs equipped with RS-485 only, in order to achieve a more economic configuration (only one Ethernet port). – In this network, the RGK with Ethernet port will be set with both communication channels (two among COM1, COM2 and and COM3) with Gateway function set to ON, while the other RGKs will be configured normally with Gateway = OFF. INPUTS, OUTPUTS, INTERNAL VARIABLES, COUNTERS, ANALOG INPUTS – The inputs and outputs are identified by a code and a sequence number. For instance, the digital inputs are identified by code INPx, where x is the number of the input. In the same way, digital outputs are identified by code OUTx. – The sequence number of I/Os is simply based on their mounting position, with a progressive numbering from top to bottom. – It is possible to manage up to 6 analog inputs (AINx), connected to external analog sensors (temperature, pressure, flow etc). The value read from the sensors can be scaled to any unit of measure, visualized on the display and transmitted on the communication bus. The value read from analog inputs is shown on the dedicated display page. They can be used to drive LIMx limit thresholds, that can be linked to an internal or external output, or used in a PLC logic function. – The expansion I/O numbering starts from the last I/O installed on the base unit. For example, with INP1…INP8 digital inputs on the base unit, the first digital input on the expansion modules will be INP9. See the following table for the I/O numbering: CODE DESCRIPTION BASE EXP INPx Digital Inputs 1…8 9…16 1…10 11…16 OUTx Digital Outputs COMx Communication ports 1 2...3 AINx Analog Inputs - 1…6 AOUx Analog Outputs - 1…6 RALx Remote relays for Alarm / status - 1…24 – In a similar way, there are some internal bit-variables (markers) that can be associated to the outputs or combined between them. For instance, it is possible to apply some limit thresholds to the measurements done by the system (voltage, current, power, etc.). In this case, an internal variable named LIMx will be activated when the measurements will go outside the limits defined by the user through the dedicated setting menu. – Furthermore, there are up to 8 counters (CNT1..CNT8) that can count pulses coming from an external source (through a digital input INPx) or the number of times that a certain condition as been verified. For instance, defining a limit threshold LIMx as the count source, it will be possible to count how many times one measurement has exceeded a certain limit. – The following table groups all the I/O and the internal variables managed by the RGK800. CODE DESCRIPTION LIMx Limit thresholds RANGE 1…16 REMx Remote-controlled variables 1…16 UAx User alarms 1…8 PULx Energy consumption pulses 1…6 CNTx Programmable counters 1…8 PLCx PLC logic variables 1…32 LIMIT THRESHOLDS (LIMX) – The LIMn thresholds are internal variables whose status depends on the out-of-limits of one particular measurement set by the user (e.g. total active power higher than 25kW) among all those measured. – To make the setting of the thresholds easier, since the limits can span in a very wide range, each of them can be set using a base number and a multiplier (for example: 25 x 1k = 25000). – For each LIM, there are two thresholds (upper and lower). The upper threshold must always be set to a value higher than the lower threshold. – The meaning of the thresholds depends on the following functions: Min function: the lower threshold defines the trip point, while the upper threshold is for the resetting. The LIM trips when the selected measurement is less than the Lower threshold for the programmed delay. When the measured value becomes higher than the upper setpoint, after the set delay, the LIM status is reset. Max function: the upper threshold defines the trip point, while the lower threshold is for the resetting. The LIM trips when the selected measurement is more than upper threshold for the programmed delay. When the measured value decreases below the lower setpoint, after the delay, the LIM status is reset. Max+Min function: both thresholds are for tripping. When the measured value is less than lower or more than upper setpoints, then, after the respective delays, the LIM will trip. When the measured value returns within the limits, the LIM status will be immediately reset. – Trip denotes either activation or de-activation of the LIM variable, depending on ‘Normal status’ setting. – If the LIMn latch is enabled, the reset can be done only manually using the dedicated command in the commands menu. – See setup menu M24. REMOTE-CONTROLLED VARIABLES (REMX) – RGK800 can manage up to 16 remote-controlled variables (REM1…REM16). – Those are variables which status can be modified by the user through the communication protocol and that can be used in combination with outputs, Boolean logic, etc. – Example: using a remote variable (REMx) as a source for an output (OUTx), it will be possible to freely energise or de-energise one relay through the supervision software. This allows to use the RGK800 relays to drive lighting or similar loads. – Another possible use of REM variables is to enable/disable other functions remotely, inserting them into a Boolean logic in AND with inputs or outputs. 9 G B 31100162 I336 GB I D F E 02 14 USER ALARMS (UAX) – The user has the possibility to define a maximum of 8 programmable alarms (UA1…UA8). – For each alarm, it is possible to define: • the source that is the condition that generates the alarm, • the text of the message that must appear on the screen when this condition is met. • The properties of the alarm (just like for standard alarms), that is in which way that alarms interacts with the generator control. – The condition that generates the alarm can be, for instance, the overcoming of a threshold. In this case, the source will be one of the limit thresholds LIMx. – If instead, the alarm must be displayed depending on the status of an external digital input, then the source will be an INPx. – With the same criteria, it is possible to also link complex conditions to an alarm, resulting from the logic combination of inputs, limits, etc. In this case, the Boolean logic variables PLCx must be used. – For every alarm, the user can define a free message that will appear on the alarm page. – The properties of the user alarms can be defined in the same way as the normal alarms. You can choose whether a certain alarm will stop the engine, activate the siren, close the global alarm output, etc. See chapter Alarm properties. – When several alarms are active at the same time, they are displayed sequentially, and their total number is shown on the status bar. – To reset one alarm that has been programmed with latch, use the dedicated command in the commands menu. – For details on alarm programming and definition, refer to setup menu M32. PLC LOGIC (PLCX) – You can set a ladder program with the Customisation manager software for the RGK PLC logic, to easily create any function required for the genset accessory applications. – You can enter all the variables managed by the RGK800 in the program logic, such as inputs (INPx), limit thresholds (LIMx), remote variables (REMx), and controller states (RALx), etc. – The results of processing the various branches of the ladder logic are saved in internal variables (PLCx) which can then be used to control the outputs of the RGK800, or as backup memories to build a more complex logic, or also to control user-defined alarms (UAx). – The logic function created with the ladder program can be verified in real time and if necessary corrected in the relevant window of the Customisation manager. – The automatic test can be enabled/disabled without opening the Setup menu in the following way: • Open the 'AUTOMATIC TEST' page and press the keys and START to enable the function, or the keys – The automatic test can be stopped with the OFF key. AUTOMATIC TEST – The automatic test is a periodic test carried out at set intervals (set during setup) if the system is in AUT mode and the function has been enabled. – It is possible to decide in which days of the week the automatic test can be executed and at what timeof the dauy (hours:minutes). – See menu M16 Autoamtic test formore details on automatic test programming. – After starting, the genset runs for a set time, after which it will stop. The message 'T.AUT' is displayed before the generator starts. – The automatic test can be set to run in setup also if there is an external stop signal. and STOP to disable it. CANBUS – The CAN port allows RGK800 controllers to be connected to the electronic control units (ECU) of modern engines in order to: – Read the measurements contained in the ECU without adding sensors to the engine – Considerably simplify wiring – Obtain complete, detailed diagnostics – Avoid assembly of CIU or Coo (coordinator) type decoding boards – Permit direct control from CAN of engine stopping and starting (where permitted) – The board functions in combination with the ECUs of the engines most widely used in gensets applications, using the standard defined by the SAE J1939. – For details on CAN parameters, see setup menu M21 CANBUS. SUPPORTED MEASUREMENTS – The CAN port is able to decode and make available a set of measurements defined by the J1939 standard and identified by a number (SPN, Suspect Parameter Number). – According to the type of engine, a certain number of measurements are available (a sub-set of possible measurements) that are shown on the display of the RGK800. – The measures are grouped in several sub-pages, that can be viewed pressing and keys. – The next page shows the diagnostic messages. – Engine speed, oil pressure and cooling fluid temperature are taken directly from the CAN; therefore, neither wiring or setting of the related sensors is required. 10 G B 31100162 I336 GB I D F E 02 14 SPN Description U/M 190 Engine speed RPM 100 Oil pressure Bar 110 Coolant temperature °C 247 ECU engine hours 102 Boost pressure 105 Intake manifold temperature °C 183 Fuel rate l/h 513 Actual torque % 512 Demand torque % 91 Accelerator pedal position % 92 Load percentage - Protection indicator On-Off - Amber warning indicator On-Off - Red alarm indicator On-Off - Malfunction indicator On-Off 174 Fuel temperature 175 Oil temperature °C 94 Fuel delivery pressure Bar 98 Oil level % 101 Crankcase pressure Bar 109 Coolant pressure Bar 111 Coolant level % 97 Water in fuel On-Off 158 Battery voltage VDC 106 Air intake pressure Bar 108 Barometric pressure Bar 173 Exhaust gas temperature °C G B h Bar % °C – When the ECU is off, the measurements are not available and are therefore replaced by hyphens. – If a measurement is not availabe on a particular engine, NA (Not Available) is displayed. – If a measurement is incorrect (for example, the sensor is disconnected) ERR is displayed instead of this. DIAGNOSTICS – In the case of failures, many ECUs highlight the problem with a J1939 standard code, called DTC (Diagnostic Trouble Code) consisting of SPN+FMI, where SPN (Suspect Parameter Number) identifies the signal affected by the fault, while FMI (Failure Mode Indicator) identifies the type of failure. For example: SPN-FMI 100-01 indicates SPN 100 (oil pressure) and FMI 01 (too low). – In view of the many sensors connected to an ECU, a high number of possible codes is managed. In the case of a fault, this is indicated on the display of the RGK800 with both a code and with a description in the related language, in the last of the sub-pages dedicated to the CAN. – In the case of several simultaneus alarms, these are cycled periodically. – According to the seriousness of the code, an amber alarm indicator (warning) or red alarm indicator (critical alarm) is usually generated. – Some ECUs do not use the J1939 standard to code the alarms. Also in this case, the DTCs are displayed with their numeric code and, when possible, with an uncoded description. – To reset the alarms, press or OFF, as usual. – If enabled, the RGK800 will send a reset alarm command, according to the type of ECU selected, on the BUS. 11 31100162 I336 GB I D F E 02 14 MUTUAL STAND-BY FUNCTION – The mutual standby function permits to coordinate the operation of two generating sets in redundancy (standby) between each other and to balance the operating hours of both of them. – The mutual standby function is obtained through the serial interface communication between the two controllers. If the serial link is not working for any reason, the two generators operate independently, that is they start at the same time when there is a request for running and their load connection management has to be done via electrical interlock. – If one of the two generators is not available because of alarm, non-automatic mode or failure conditions, the other unit can take over powering the load. – Regarding the AC signals, mains voltage is measured by both controllers using the appropriate inputs while each monitors the voltage of their own generator. – The load is controlled by three contactors, one for each source (MAINS-GEN1-GEN2), interlocked among each other. – When the mains voltage fails or is not available, the controller which has operated less hours and does not have a global alarm activated, is started and continues to operate until the mains voltage returns. – With P23.05 = Start, if during its operation should the number of operating hours exceeds the hours of the other controller, it will continue to operate in any case. – With P23.05 = Time, It is possible to set the maximum number of hours of consecutive running before the alternate generator is activated. In this case, the engine is started first, and when the voltage is available the changeover takes place. – Whenever a failure (global alarm) on the running generating set takes place, the second generating set is started and steps in as standby. – During this circumstance should the alarm be resolved, the load remains powered by the standby generating set; this to minimise the power supply cutoffs. – Normally this cycle provides that both controllers are programmed to AUT mode. All the same, if one of the two controllers is set in another mode, the operation of the system is warranted anyway as long as the operativeness of the alternate system (standby controller) is maintained. 12 SETUP – Connect together the two controllers through a dedicated RS-485 network, using one of the available communication channels (COMx), for instance the builtin COM1 interface port. – Set the serial address (P20.x.01) of the first controller to value 01, and of the second controller to 02. – Set the parameters (timing and modes) of the mutual stand-by function using parameters P23.04, P23.05 and P23.06 of menu M23 MISCELLANEOUS. – Set both controller sto AUT mode. – Move to the Mutual standby display page and check that each controller is ‘seeing’ correctly the status of the other one. Note: If during testing or during normal operation you want to anticipate the transition from one generator to another without waiting for the time of alternation set, press and hold simultaneously the and for 5 sec. G B 31100162 I336 GB I D F E 02 14 GSM /GPRS MODEM – On the RGK800 expansion bus it is possible to insert the GSM/GPRS modem module EXP 10 15. It occupies one of COMx channels. – This module allows to greatly simplify the use of a modem compared to the traditional solution with an external module as it provides the advantages listed below: – Quadri-band GSM-GPRS modem, suitable for use in with worldwide networks. – The modem power supply is guaranteed by the base unit also during starting of the engine, when the battery voltage drops momentarily to values not compatible with the traditional external modules. – Built-in SIM card holder. – SMA connector for quad-band outdoor antenna, anti-vandal, IP65 waterproof (Lovato code CX03). The supported features are summarized below: – Online connection (CSD) Allows you to connect online via the remote control software, in response to an incoming call from your PC or proveninete calling themselves a PC on hold. – Send SMS with alarms / states / events Sending states and alarms via SMS to multiple recipients. And 'necessary in this case to specify the phone numbers of the recipients and the conditions that generate the call. – E-mail sending As with SMS, but sent to an e-mail account. – Receiving SMS commands Allows you to control the RGK800 by sending an SMS. The supported commands, which can be concatenated into a single message, are the following: COMMAND Action OFF, MAN, AUT, TEST Change operating mode according to the command RESET Alarms reset START, STOP Start / stop engine manually MAINS=x, GEN=x Sets the mains or generator switches manually (x=1 or 0) PWD=**** Allows you to specify the password to accept commands, if the phone sends is not one of those defined as recipients of alarm messages. TIME=ss Wait ss seconds before executing the following commands INFO? Ask for general status of the generating set. The answer will be a string like the following: ID=DEMO; OM=MAN; MV=411V,413V,412; GV=000V,000V,000V; LC=0000A,0000A,0000A, MC1,GC0; GF=00.0Hz; ES=STOP; BV=12.0V; FL=000%; EH=00000h FUEL? Ask for fuel tank status. – Sending data and event files on remote FTP server It is possible to send all the events recorded by the RGK800 on a file managed from an FTP server. In this way you can have on the server the updated history of what has happened on all gen-sets in the field. – The settings required for the operation of the GSM modem can be made through the appropriate Modem parameters window of the remote control software RGK Remote Control. – When the modem is operating into the base unit it is possible to see its status through a dedicated page, that shows the modem action in progress, the signal quality, and eventually the connection problem codes. MULTIPLE CONFIGURATIONS – It is possible to load a maximum of 4 basic configurations for the nominal parameters (voltage, current, frequency, speed, etc.). They can be defined by the multiple menu M04. – The system can then dynamically switch from one configuration to another by a combination of digital inputs set up using the Configuration selection function, typically connected to an external selector switch. – This function is useful for example situations of genset rental where the load characteristics vary from time to time. – The configuration can be changed only with the engine stopped and the unit in OFF mode. If you change the selection when the conditions are not met, the system maintains its previous configuration and signals the alarm A57 configuration change not possible. – See the table below for the correspondence between inputs and active selection. INPUT CHANNEL 1 INPUT CHANNEL 2 ACTIVE CONFIGURATION OFF OFF CNF1 (P04.1.xx) ON OFF CNF2 (P04.2.xx) OFF ON CNF3 (P04.3.xx) ON ON CNF4 (P04.4.xx) 13 G B 31100162 I336 GB I D F E 02 14 IR PROGRAMMING PORT – The parameters of the RGK800 can be configured through the front optical port, using the IR-USB CX01 programming dongle, or with the IR-WiFi CX02 dongle. – This programming port has the following advantages: • You can configure and service the RGK800 without access to the rear of the device or having to open the electrical board. • It is galvanically isolated from the internal circuits of the RGK800, guaranteeing the greatest safety for the operator. • High speed data transfer. • Ip65 front panel. • Limits the possibility of unauthorized access with device config. – Simply hold the CX.. dongle up to the front panel, connecting the plugs to the relevant connectors, and the device will be acknowledged as shown by the LINK LED on the programming dongle flashing green. PARAMETER SETTING (SETUP) WITH PC – You can use the Customization manager set-up software to transfer (previously programmed) set-up parameters from the RGK800 to the hard drive of the PC and vice versa. – The parameter may be partially transferred from the PC to the RGK, transferring only the parameters of the specified menus. – The PC can be used to set parameters and also the following: • Data on the characteristics of the pressure, temperature, fuel level sensor curves, and the generator protection • Customised logo displayed on power-up and every time you exit keyboard setup. • Info page where you can enter application information, characteristics, data, etc. • PLC logic debug and programming. • Load alternative set of languages to default. PARAMETER SETTING (SETUP) FROM FRONT PANEL – To open the parameters programming menu (setup): • Turn the unit in OFF mode. • In normal measurements view, press to call up the main menu. • Select the icon . If it is disabled (displayed in grey) you must enter the password (see chapter Password access). • Press to open the setup menu. – The table shown in the illustration is displayed, with the settings sub-menus of all the parameters on the basis of their function. – Select the required menu with keys and confirm with . – Press OFF to return to the valves view. Settings: menu selection 14 G B 31100162 I336 GB I D F E 02 14 – The following table lists the available submenus: CODE MENU DESCRIPTION M01 UTILITY Language, brightness, display pages, etc. M02 GENERAL System specifications M03 PASSWORD Password settings M04x CONFIGURATIONS 1..4 multiple configurations selectable M05 BATTERY Genset battery parameters M06 ACOUSTIC ALARMS Internal buzzer and external siren control M07 ENGINE SPEED Limit thresholds, rpm valve source M08 OIL PRESSURE Limit thresholds, valve source M09 COOLANT TEMP. Limit thresholds, valve source M10 FUEL LEVEL Filling, limit thresholds, measurement source M11 ENGINE STARTING Engine start/stop mode M12 LOAD SWITCHING Load switching mode M13 MAINS CONTROL Mains voltage limits of acceptability M14 GEN CONTROL Generator voltage limits of acceptability M15 GEN PROTECTION Ground-fault, protection curves, thresholds M16 AUTOMATIC TEST Automatic test mode, duration, period M17 MAINTENANCE Maintenance intervals M18 PROG. INPUTS Programmable digital inputs functions M19 PROG. OUTPUTS Programmable digital outputs functions M20 COMMUNICATION Address, format, protocol M21 CAN BUS ECU type, control options M22 LOAD MANAGEMENT Priority loads, dummy load management M23 MISCELLANEOUS Mutual stand-by, EJP, function, etc. M24 LIMIT THRESHOLDS Customisable limit thresholds M25 COUNTERS Programmable generic counters M26 USER PAGES Custom page dimensions M27 REMOTE ALARMS External relay alarm/state signals M28 RESISTIVE INPUT Programmable aux. resistive input M29 ANALOG INPUTS Voltage/current/temperature inputs M30 ANALOG OUTPUTS Voltage/current outputs M31 ENERGY PULSES Energy metering pulses M32 USER ALARM Programmable alarms M33 ALARM PROPERTIES Alarms effect enabling G B – Select the sub-menu and press to show the parameters. – Each parameter is shown with code, description and actual setting value. Setup: parameter selection – To modify the setting of one parameter, select it and then press . – If the Advanced level access code has not been entered, it will not be possible to enter editing page and an access denied message will be shown. – If instead the access rights are confirmed, then the editing screen will be shown. Setup: editing page 15 31100162 I336 GB I D F E 02 14 – When the editing screen is displayed, the parameter setting can be modified with and keys. The screen shows the new setting, a graphic bar that shows the setting range, the maximum and minimum values, the previous setting and the factory default. – Pressing + the value is set to the minimum possible, while with + it is set to the maximum. – Pressing simultaneously + , the setting is set to factory default. – During the entry of a text string, keys and are used to select the alphanumeric character while and are used to move the cursor along the text string. Pressing keys and simultaneously will move the character selection straight to character ‘A’. – Press to go back to the parameter selection. The entered value is stored. – Press OFF to save all the settings and to quit the setup menu. The controller executes a reset and returns to normal operation. – If the user does not press any key for more than 2 minutes, the system leaves the setup automatically and goes back to normal viewing without saving the changes done on parameters. – N.B.: A backup copy of the setup data (settings that can be modified using the keyboard) can be saved in the eeprom memory of the RGK800. This data can be restored when necessary in the work memory. The data backup 'copy' and 'restore' commands can be found in the commands menu. TABLE OF PARAMETERS M01 - UTILITY U/M Default Range English English Italiano Francais Espanol Portuguese P01.01 Language P01.02 Set power delivery clock OFF OFF-ON P01.03 Power-on operating mode OFF mode OFF mode Previous P01.04 LCD contrast % 50 0-100 P01.05 Display backlight intensity high % 100 0-100 P01.06 Display backlight intensity low % 25 0-50 P01.07 Time to switch to low backlighting s 180 5-600 P01.08 Return to default page s 300 OFF / 10-600 P01.09 Default page P01.10 Generator identifier VLL (page list) (empty) String 20 chr. P01.01 – Select display text language. P01.02 – Active automatic clock settings access after power-up. P01.03 – Start system in OFF mode after power-up or in same mode it was switched off in. P01.04 – Adjust LCD contrast. P01.05 – Display backlight high adjustment. P01.07 – Display backlight low delay. P01.08 – Default page display restore delay when no key pressed. If set to OFF the display will always show the last page selected manually. P01.09 – Default page displayed on power-up and after delay. P01.10 – Free text with alphanumeric identifier name of specific generator. Used also for identification after remote reporting alarms/events via SMS/Email. M02 – MAIN MENU U/M Default Range Nos. 1-2-3 CT Primary A 5 1-10000 P02.02 Nos. 1-2-3 CT Secondary A P02.03 Nos. 1-2-3 CT Current valve P02.01 5 1-5 Load Load Generator 1-10000 P02.04 No. 4 CT Primary A 5 P02.05 No. 4 CT Secondary A 5 1-5 P02.06 No. 4 CT Current valve OFF OFF Neutral Earth P02.07 VT Use OFF OFF-ON P02.08 VT Primary V 100 50-50000 P02.09 VT Secondary V 100 50-500 P02.10 Phase sequence control OFF OFF L1-L2-L3 L3-L2-L1 P02.01 – Value of the phase current transformers primary. Example: set 800 for 800/5 CT. P02.02 – Value of the phase current transformers secondary. Example: set 5 for 800/5 CT. P02.03 – Positioning of phase CT. If positioned on load, the current (and the relative power and energy) are switched to the mains or generator on the basis of which circuit breaker is closed. P02.04 – Primary value of the fourth current transformer. P02.05 – Secondary value of the fourth current transformer.. P02.06 – Positioning of the fourth CT. OFF = not installed. Neutral = Neutral current reading. Earth = Earth leakage current reading. In this case ground fault thresholds of intervention can be set . P02.07 – Using voltage transformers (TV) on mains/generator voltage metering inputs. P02.08 – Primary value of any voltage transformers. P02.09 – Secondary value of any voltage transformers. P02.10 – Enable phase sequence control. OFF = no control. Direct = L1-L2-L3. Reverse = L3-L2-L1. Note: Enable also corresponding alarms. 16 G B 31100162 I336 GB I D F E 02 14 M03 - PASSWORD Default Range P03.01 Use password. OFF OFF-ON P03.02 User level password 1000 0-9999 P03.03 Advanced level password 2000 0-9999 P03.04 Remote access password OFF OFF/1-9999 P03.01 – P03.02 – P03.03 – P03.04 – U/M G B If set to OFF, password management is disabled and anyone has access to the settings and commands menu. With P03.01 enabled, this is the value to specify for activating user level access. See Password access chapter. As for P03.02, with reference to Advanced level access. If set to a numeric value, this becomes the code to specify via serial communication before sending commands from a remote control. M04 – CONFIGURATIONS (CNFn, n=1…4) P04.n.01 Rated voltage U/M Default Range V 400 50-500000 L1-L2-L3-N L1-L2-L3-N L1-L2-L3 L1-N-L2 L1-N L-L L-L L-N L-L + L-N P04.n.02 Type of connection P04.n.03 Type of voltage control P04.n.04 Rated current A 5 1-10000 P04.n.05 Rated frequency Hz 50 50 60 400 P04.n.06 Rated engine rpm RPM 1500 750-3600 P04.n.07 Rated active power kW Aut Aut / 1-10000 P04.n.08 Rated apparent power kVA Aut Aut / 1-10000 Note: This menu is divided into 4 sections, which refer to 4 configurations CNF1…CNF4. See relevant chapter on managing the variable configurations. P04.n.01 – Rated voltage of mains and generator. Always set the line-to-line voltage for polyphase systems P04.n.02 – Choice of the type of connection, 3-phase with/without neutral, 2-phase or single phase. P04.n.03 – Voltage controls performed on line-to-line voltages, phase voltages or both. P04.n.04 – Rated current of the generator. Used for the percentage settings of the protection thresholds. P04.n.05 – Rated frequency of mains and generator. P04.n.06 – Rated engine rpm. P04.n.07 – Rated active power of the generator. Used for the percentage settings of the protection thresholds, dummy load management, priority loads, etc. If set to Aut, it is calculated using the CT primary and rated voltage. P04.n.08 – Rated apparent power of the generator. M05 - BATTERY U/M Default Range P05.01 Battery rated voltage V 12 12 / 24 P05.02 MAX. voltage limit % 130 110-140% P05.03 MIN. voltage limit % 75 60-130% P05.04 MIN./MAX. voltage delay s 10 0-120 U/M Default Range Time OFF Keyboard Time Repeat P05.01 – P05.02 – P05.03 – P05.04 – Rated battery voltage. Battery MAX. voltage alarm intervention threshold. Battery MIN. voltage alarm intervention threshold. Battery MIN. and MAX. alarms intervention delay. M06 – ACOUSTIC ALARMS P06.01 Siren mode for alarm. P06.02 Siren activation time for alarm. s 30 OFF/1-600 P06.03 Siren activation time before starting. s OFF OFF / 1-60 P06.04 Siren activation time for emote control initialisation. s OFF OFF / 1-60 P06.05 Siren activation time for mains outage. s OFF OFF / 1-60 P06.06 Acoustic warning devices BUZZER+SIREN OFF SIREN BUZZER BUZZER+SIR P06.07 Buzzer for key press 0.15 OFF / 0.01-0.50 s P06.01 – OFF = siren disabled. Keyboard = Siren goes off continuously until silenced by pressing a key on the front panel. Timed = Activated for the specified time with P06.02. Repeated = Activated for time P06.02, pause for 3x time, then repeated periodically. P06.02 – Duration of buzzer activation for alarm. P06.03 – Duration of buzzer activation before engine start. P06.04 – Duration of buzzer activation after remote control via communication channel. P06.05 – Duration of buzzer activation after mains outage. P06.06 – Select buzzer. P06.07 – Activation and duration of buzzer for key press. 17 31100162 M07 – ENGINE SPEED I336 GB I D F E 02 14 P07.01 U/M Engine speed reading source Default Range W OFF FREQ-GEN. W Pick-up LS Pick-up HS CAN P07.02 RPM/W ratio - pick-up P07.03 MAX. speed limit 1.000 110 0.001-50.000 100-120 P07.04 MAX. speed alarm delay 3.0 0.5-60.0 P07.05 MIN. speed limit 90 80-100 P07.06 MIN. speed alarm delay 5 0-600 P07.01 – Select source for engine speed readings. OFF = rpm not displayed and controlled. Freq. Gen = RPM calculated on the basis of power alternator frequency. Rated rpm corresponds to rated frequency. W = RPM measured using the frequency of signal W, with reference to RPM/W ratio set with the following parameter. Pick-up LS = RPM measured by pick-up sensor, using a low sensitivity input (for strong signals). Pick-up HS = as above, with high-sensitivity input (for weak signals). CAN = RPM read by engine ECU through CAN bus. P07.02 – Ratio between the RPM and the frequency of the W or pick-up signal. Can be set manually or acquired automatically through the following procedure: From the engine speed page, with engine running at nominal speed, press START and toghether for 5 seconds. The ssystem will acquire the present speed as the rated one, using the present frequency of the W signal to calculate the value of parameter P07.02. P07.03 - P07.04 – Limit threshold and delay for generating engine speed too high alarm. P07.05 - P07.06 – Limit threshold and delay for generating engine speed too low alarm. M08 – OIL PRESSURE U/M Default Range OFF OFF RES CAN AINx P08.01 Reading source P08.02 Channel no. P08.03 Type of resistive sensor P08.04 Resistive sensor offset P08.05 Pressure units of measurement P08.06 MIN. pressure prealarm (bar/psi) 3.0 0.1-180.0 P08.07 MIN. pressure alarm limit (bar/psi) 2.0 0.1-180.0 Ohm 1 1..8 VDO VDO VEGLIA DATCON CUSTOM … 0 -30.0 - +30.0 bar bar psi P08.01 – Specifies which source is used for reading the oil pressure. OFF = not managed. RES = Read from resistive sensor with analog input on PRESS terminal. CAN = Read from CAN bus. AINx = read from analog input of an EXP expansion module. P08.02 – Channel number (x) to specify if AINx was selected for the previous parameter. P08.03 – When using a resistive sensor, selects which curve to use. The curves can be custom set using the Customisation Manager software. P08.04 – When using a resistive sensor, this lets you add or subtract an offset in Ohms from the set curve, to compensate for cable length for example. This value can also be set without opening setup by using the quick function in the commands menu which lets you view the measurements while calibrating. P08.05 – Selects the unit of measurement for the oil pressure. P08.06 - P08.07 – Define respectively the prealarm and alarm thresholds for MIN. oil pressure. See respective alarms. 18 G B 31100162 I336 GB I D F E 02 14 M09 – COOLANT TEMPERATURE P09.01 Reading source P09.02 Channel no. P09.03 Type of resistive sensor P09.04 Resistive sensor offset P09.05 Temperature unit of measurement P09.06 MAX. temperature prealarm P09.07 MAX. temperature alarm limit P09.08 U/M Ohm Default Range OFF OFF RES CAN AINx 1 1..8 VDO VDO VEGLIA DATCON CUSTOM …. 0 -30.0 - +30.0 °C °C °F ° 90 20-300 ° 100 20-300 MIN. temperature alarm limit ° OFF OFF/20-300 P09.09 Load increase temperature ° OFF OFF/20-300 P09.10 Heater activation threshold ° OFF OFF/20-300 P09.11 Heater deactivation threshold ° OFF OFF/20-300 P09.12 Temperature sensor fault alarm delay min OFF OFF / 1 – 60 G B P09.01 – Specifies which source is used for reading the coolant temperature. OFF = not managed. RES = Read from resistive sensor with analog input on TEMP terminal. CAN = Read from CANbus. AINx = Read from analog input of an EXP expansion module. P09.02 – Channel number (x) to specify if AINx was selected for the previous parameter. P09.03 – When using a resistive sensor, selects which curve to use. The curves can be custom set using the Customisation manager software. P09.04 – When using a resistive sensor, this lets you add or subtract an offset in Ohms from the set curve, to compensate for cable length for example. This value can also be set without opening setup by using the quick function in the commands menu which lets you view the measurements while calibrating. P09.05 – Selects the unit of measurement for the temperature. P09.06 - P09.07 – Define respectively the alarm and prealarm thresholds for MAX. temperature of the liquid. See respective alarms. P09.08 – Defines the min. liquid temperature alarm threshold. See respective alarms. P09.09 – If the engine temperature is higher than this threshold (engine is warm) , then the load is connected to the generator after 5s instead of waiting the usual presence delay set with P14.05. If instead the temperature I lower , then the system will wait the elapsingof the whole presence time. P09.10 - P09.11 – Defines the thresholds for on-off control of the output programmed with the preheating function P09.12 – Delay before a temperature resistive sensor fault alarm is generated. M10 – FUEL LEVEL U/M Default Range OFF OFF RES CAN AINx P10.01 Reading source P10.02 Channel no. P10.03 Type of resistive sensor P10.04 Resistive sensor offset P10.05 Capacity unit of measurement P10.06 Tank capacity P10.07 MIN. fuel level prealarm % P10.08 MIN. fuel level % 10 0-100 P10.09 Start filling with fuel pump level % OFF OFF/ 0-100 Ohm 1 1..8 VDO VDO VEGLIA DATCON CUSTOM …. 0 -30.0 - +30.0 % % l gal OFF OFF / 1-30000 20 0-100 P10.10 Stop filling with fuel pump level % OFF OFF/ 0-100 P10.11 Rated hourly engine consumption l/h OFF OFF / 0.0-100.0 P10.12 Fuel theft alarm sensitivity % OFF OFF / 0-100 P10.13 Enable energy efficiency page OFF OFF ON P10.01 – Specifies which source is used for reading the fuel level. OFF = not managed. RES = Read from resistive sensor with analog input on FUEL terminal. CAN = Read from CANbus. AINx = Read from analog input of EXP expansion module. P10.02 – Channel number (x) to specify if AINx was selected for the previous parameter. P10.03 – When using a resistive sensor, selects which curve to use. The curves can be custom set using the Customisation manager software. P10.04 – When using a resistive sensor, this lets you add or subtract an offset in Ohms from the set curve, to compensate for cable length for example. This value can also be set without opening setup by using the quick function in the commands menu, which lets you view the measurements while calibrating. P10.05 – Selects the unit of measurement for fuel tank capacity and available fuel. P10.06 – Defines the fuel tank capacity, used to indicate autonomy. P10.07 - P10.08 – Defines respectively the prealarm and alarm thresholds for min. fuel level. See respective alarms. P10.09 – The fuel filling pump starts when the fuel drops below this level. P10.10 – The fuel filling pump stops when the fuel reaches or is higher than this level. P10.11 – Rated hourly engine consumption. Used to calculate minimum autonomy left. P10.12 – Sets a coefficient for fuel theft alarm sensitivity. Low values = high sensitivity - High values = low sensitivity. Suggested values between 3% and 5%. P10.13 – Enables the display of a sub-page on the fuel level page, with the genset energy efficiency data. 19 31100162 I336 GB I D F E 02 14 M11 – ENGINE STARTING U/M Default Range P11.01 Battery charger alternator voltage engine start threshold VDC 10.0 OFF/3.0-30 P11.02 Generator voltage engine start threshold % 25 OFF/10-100 P11.03 Generator frequency engine start threshold % 30 OFF/10-100 P11.04 Engine speed start threshold % 30 OFF/10-100 P11.05 Glow plugs preheating time s OFF OFF/1-600 P11.06 Fuel preheating disconnection temperature ° OFF OFF/20-300 P11.07 Fuel preheating timeout s OFF OFF/1-900 P11.08 Time between Ev and start s 1.0 OFF/1.0-30.0 P11.09 Number of attempted starts 5 1-30 P11.10 Duration of attempted starts s 5 1-60 P11.11 Pause between attempted starts s 5 1-60 P11.12 Pause between end of attempted start and next attempt s OFF OFF/1-60 P11.13 Alarms inhibition time after starting s 8 1-120 P11.14 Overspeed inhibition time after starting s 8 1-120 P11.15 Deceleration time s OFF OFF/1-600 P11.16 Deceleration end temperature ° OFF OFF/20-300 P11.17 Cooling cycle mode Load Always Load Temp. thresh. P11.18 Cooling time s 120 1-3600 P11.19 Cooling end temperature threshold ° OFF OFF/1-250 P11.20 Stop magnets time s OFF OFF/1-60 P11.21 Gas valve delay s OFF OFF/1-60 P11.22 Priming valve time s OFF OFF/1-60 P11.23 Choke time s OFF OFF/1-60 P11.24 Air disconnect threshold % 5 1-100 P11.25 No. of attempted starts with air P11.26 Air attempts mode P11.27 Compressed air starting attempts mode P11.28 2 1-10 Consecutive Consecutive Alternating OFF OFF Consecutive Alternating Fuel solenoid valve mode Normal Normal Continuous P11.29 Glow plugs mode Normal Normal +Start +Cycle P11.30 Stop magnets mode Normal Normal Pulse No pause P11.31 Deceleration mode before stopping Enabled Enabled Disabled P11.01 – P11.02 – P11.03 – P11.04 – P11.05 – P11.06 – P11.07 – P11.08 – P11.09 – P11.10 – P11.11 – P11.12 – P11.13 – P11.14 – P11.15 – P11.16 – P11.17 – P11.18 – P11.19 – P11.20 – P11.21 – P11.22 – P11.23 – P11.24 – P11.25 – P11.26 – P11.27 – P11.28 – P11.29 – P11.30 – P11.31 – 20 Battery charger alternator voltage engine running acknowledgement threshold (D+/AC). Generator voltage engine running acknowledgement threshold (VAC). Generator frequency engine running acknowledgement threshold. Engine running ‘W’ or pick-up speed signal acknowledgement threshold. Glow plug preheating time before starting. Engine temperature above which fuel preheating is disabled. Max. fuel preheating time. Time between the activation of fuel EV and the activation of starting motor. Total number of automatic engine start attempts. Duration of start attempt. Pause between one start attempt, during which no engine running signal was detected, and next attempt. Pause between one start attempt which was stopped due to a false start and next start attempt. Alarms inhibition time immediately after engine start. Used for alarms with the "engine running" property activated. Example: min. oil pressure As for previous parameter, with reference in particular to max. speed alarms. Programmed output energizing time with decelerator function. Engine temperature above which the deceleration function is disabled. Cooling cycle mode. Always = The cooling cycle runs always every time the engine stops in automatic mode (unless there is an alarm that stops the engine immediately). Load = The cooling cycle only runs if the generator has connected to the load. Temperature threshold = The cooling cycle is only run for as long as the engine temperature is higher than the threshold specified in the following parameters. Max. duration of the cooling cycle. Example: time between load disconnection from the generator and when the engine actually stops. Temperature below which cooling is stopped. Programmed output energizing time with stop magnets function. Time from the activation of the start output (starter motor) and the activation of the output programmed with the function gas valve. Programmed output energizing time with priming valve function. Programmed output energizing time with choke function. Percentage threshold with reference to set rated generator voltage, after which the output programmed as choke is de-energized. Number of attempts with choke on. Choke command mode for petrol engines. Consecutive = All starts use the choke. Alternate = Alternate starts with and without choke. Compressed air start output command mode: OFF = The output programmed with the compressed air start function is disabled. Consecutive = The first half of the starts are with the starting output, the second half with the output programmed for compressed air. Alternate = The starts alternate between activation of the starting output and the output programmed for compressed air. Fuel solenoid valve output command mode: Normal = The fuel solenoid valve relay is disabled between start attempts. Continuous = The fuel solenoid valve remains enabled between start attempts. Glowplug preheating output command mode: Normal = The glowplugs output is energized for the set time before starting. +Start = The glowplugs output remains energized also during the starting phase. +Cycle = The glowplugs output remains energized also during the starting cycle. Stop magnets output command mode: Normal = The stop magnets output is energized during the stop phase and continues for the set time after the engine has stopped. Pulse = The stop magnets output remains energized for a timed pulse only. No pause = The stop magnets output is not energized between one start and the next. output The stop magnets output remains energized during the stop phase for the set time. Deceleration mode before stopping: Enabled = During the last seconds of the cooling phase, before the engine is stopped, the deceleration output is activated (and/or deceleration command sent via CAN). Disabled = The deceleration output is not activated. G B 31100162 I336 GB I D F E 02 14 M12 – LOAD CHANGEOVER U/M Default Range Mains/generator interlock time s 0.5 0.0-60.0 P12.02 Feedback alarm delay s P12.03 Switchgear type P12.01 5 1-60 Contactors Contactors Breakers Changeover P12.04 Generator contactor open for electrical fault P12.05 Type of circuit breaker/commutator command ON OFF-ON Pulse Continuous Pulse P12.06 Opening pulse duration s 10 0-600 P12.07 Closing pulse duration s 1 0-600 P12.08 Circuit breakers open command OBP OBP OAP G B P12.01 – Time from the opening of the Mains switchgear, after which the Generator switchgear closing command is given and vice versa. P12.02 – Max. time for which the system tolerates that the input of the feedback on the switchgear state fails to correspond to the state controlled by the board, in the presence of the voltage necessary to move the same. Switchgear fault alarms are generated after this time. P12.03 – Selects the type of switchgear. Contactors = Command with 2 outputs. Motorized circuit breakers = Command with 4 outputs (open-close Mains/open-close generator). Motorized changeovers = Command with 3 outputs (Close Mains, Open both, close generator). Note: When motorized breakers or changeover are used, the use of feedback inputs is mandatory. P12.04 – When set to ON, if any alarm with the Electrical fault property enabled is active, the generator contactor is opened. P12.05 – There are the following opening commands for motorized circuit breakers or commutators: Pulse = Maintained for the time necessary to complete the manoeuvre and extended for the time set in the two following parameters. Continuous = Opening or closing command maintained continuously. P12.06 - P12.07 – Impulse type command extension times (min. permanence times for the command). P12.08 – Defines the circuit breakers open command times: OBP (Open Before Presence) = Sends the open command to a device before there is voltage at the alternative source (for example: following a mains outage, the mains circuit breaker open command is sent immediately, before voltage is supplied by the generator). OAP (Open After Presence) = The opening command is only generated after voltage from the alternative source is available. 21 31100162 M13 – MAINS VOLTAGE CONTROL I336 GB I D F E 02 14 P13.01 MIN. voltage limit U/M Default Range % 85 70-100 P13.02 MIN voltage delay s 5 0-600 P13.03 MAX. voltage limit % 115 100-130 / OFF P13.04 MAX. voltage delay s 5 0-600 P13.05 Mains restore delay within limits s 20 1-9999 P13.06 MIN./MAX. limits hysteresis % 3.0 0.0-5.0 P13.07 MAX. asymmetry limit % 15 OFF / 5-25 P13.08 MAX. asymmetry delay s 5 0-600 P13.09 MAX. frequency limit % 110 100-120/OFF P13.10 MAX. frequency delay s 5 0-600 P13.11 MIN. frequency limit % 90 OFF/80-100 s P13.12 MIN. frequency delay 5 0-600 P13.13 MAINS control mode INT OFF INT EXT P13.14 MAINS control in RESET/OFF mode OFF OFF ON OFF+GLOB ON+GLOB P13.15 MAINS control in MAN mode OFF OFF ON OFF+GLOB ON+GLOB P13.16 Engine start delay after mains outage s OFF OFF / 1-9999 P13.17 Mains delay if genset has not started s 2 0-999 P13.18 Repetition of delay mains out of limits with engine running and generator within limits OFF OFF ON Note: Menu not present in RGK800SA version. P13.01 – Percentage value for minimum voltage intervention threshold. P13.02 – Minimum voltage intervention delay. P13.03 – Percentage value for maximum voltage intervention threshold (can be disabled). P13.04 – Maximum voltage intervention delay. P13.05 – Delay after which the mains voltage is considered within the limits. P13.06 – % hysteresis calculated with reference to the minimum and maximum value set, to restore the voltage to within the limits. P13.07 – Maximum threshold for asymmetry between the phases, with reference to the rated voltage P13.08 – Asymmetry intervention delay. P13.09 – Max. frequency intervention threshold (can be disabled). P13.10 – Max. frequency intervention delay. P13.11 – Min. frequency intervention threshold (can be disabled). P13.12 – Min. frequency intervention delay. P13.13 – OFF = Mains control disabled. INT = Mains controlled by RGK800. EXT = Mains controlled by external device. A programmable input can be used with the External mains control function connected to the external mains control device. P13.14 – OFF = Mains voltage control in RESET mode disabled. ON = Mains control in RESET mode enabled. OFF+GBL = Mains control in RESET disabled, but the relay programmed with the global alarm function trips or not depending on whether the mains is respectively absent or present. OFF+GBL = Mains control in RESET enabled, and the relay programmed with the global alarm function trips or not depending on whether the mains is respectively absent or present. P13.15 – See P13.14 with reference to MANUAL mode. P13.16 – Engine start delay when mains voltage fails to meet set limits. If set to OFF, the starting cycle starts when the mains contactor opens. P13.17 – Mains voltage delay within limits - engine has not started yet. P13.18 – OFF = If the mains voltage goes out of limits with the engine running and generator voltage within limits, the changeover from mains to generator takes place. ON = Should mains outage reoccur again, the delays of mains-out-of-limits thresholds are repeated even when the engine is running and generator voltage is within programmed limits. E.g.: Main outage - Generator starting - Mains return - New mains outage (repetition of delays) with engine running and generator voltage within limits. 22 G B 31100162 I336 GB I D F E 02 14 M14 – GENERATOR VOLTAGE CONTROL P14.01 MIN. voltage limit U/M Default Range % 80 70-100 P14.02 MIN voltage delay s 5 0-600 P14.03 MAX. voltage limit % 115 100-130 / OFF P14.04 MAX. voltage delay s 5 0-600 P14.05 Generator voltage return delay within limits s 20 1-9999 P14.06 MIN./MAX. limits hysteresis % 3.0 0.0-5.0 P14.07 MAX. asymmetry limit % 15 OFF / 5-25 P14.08 MAX. asymmetry delay s 5 0-600 P14.09 MAX. frequency limit % 110 100-120/OFF P14.10 MAX. frequency delay s 5 0-600 P14.11 MIN. frequency limit % 90 OFF/80-100 P14.12 MIN. frequency delay s P14.13 Generator voltage control mode P14.14 P14.15 5 0-600 INT OFF INT EXT Generator voltage low alarm delay s 240 1-600 Generator voltage high alarm delay s 10 1-600 G B P14.01 – Percentage value for minimum voltage intervention threshold. P14.02 – Minimum voltage intervention delay. P14.03 – Percentage value for maximum voltage intervention threshold (can be disabled). P14.04 – Maximum voltage intervention delay. P14.05 – Delay after which the generator voltage is considered within the limits. P14.06 – % hysteresis calculated with reference to the minimum and maximum value set, to restore the voltage to within the limits. P14.07 – Maximum threshold for asymmetry between the phases, with reference to the rated voltage P14.08 – Asymmetry intervention delay. P14.09 – Max. frequency intervention threshold (can be disabled). P14.10 – Max. frequency intervention delay. P14.11 – Min. frequency intervention threshold (can be disabled). P14.12 – Min. frequency intervention delay. P14.13 – OFF = Generator control disabled. INT = Generator controlled by RGK800. EXT = Generator controlled by external device. A programmable input can be used with the External mains control function connected to the external generator control device. P14.14 – A28 Low generator voltage alarm delay. P14.15 – A29 High generator voltage alarm delay. M15 – GENERATOR PROTECTION U/M Default Range % OFF 100-500/OFF P15.01 Max. current alarm limit threshold P15.02 Max. current intervention delay s 4.0 0.0-60.0 P15.03 Short-circuit alarm limit threshold % OFF 100-500/OFF P15.04 Short-circuit intervention delay s 0.02 0.00-10.00 P15.05 Protection reset time s 60 0-5000 P15.06 Protection class OFF OFF P1 P2 P3 P4 P15.07 Thermal protection reset time s 60 0-5000 P15.08 Ground fault alarm current threshold A OFF OFF / 0.03 -30.00 P15.09 Ground fault alarm delay s 0.02 0.00-60.00 P15.01 – P15.02 – P15.03 – P15.04 – P15.05 – P15.06 – Percentage threshold with reference to the rated current set for activating the A31 Max. generator current alarm. Previous parameter threshold intervention delay. Percentage threshold with reference to the rated current set for activating the A32 Generator short-circuit alarm. Previous parameter threshold intervention delay. Time after which the thermal protection alarm can be reset. Selects one of the possible integral thermal protection curves for the generator. The curves can be custom set using the Customisation manager software . If set, this enables displaying the page with the thermal state of the generator. P15.07 – Min. time required for reset after thermal protection tripped. P15.08 – Intervention threshold for Earth fault alarm. If set this enables displaying the corresponding page on the display. P15.09 – Previous parameter threshold intervention delay. 23 31100162 I336 GB I D F E 02 14 M16 – AUTOMATIC TEST U/M Default Range OFF OFF / ON P16.01 Enable automatic TEST P16.02 Time interval between TESTS 7 1-60 P16.03 Enable TEST on Monday ON OFF / ON P16.04 Enable TEST on Tuesday ON OFF / ON P16.05 Enable TEST on Wednesday ON OFF / ON P16.06 Enable TEST on Thursday ON OFF / ON P16.07 Enable TEST on Friday ON OFF / ON P16.08 Enable TEST on Saturday ON OFF / ON P16.09 Enable TEST on Sunday ON OFF / ON P16.10 TEST start time h 12 00-23 P16.11 TEST start minutes min 00 00-59 P16.12 TEST duration min 10 1-600 P16.13 Automatic TEST with load switching OFF OFF Load Dummy load P16.14 Automatic TEST run also with external stop enabled OFF OFF/ON dd P16.01 – Enable periodic test. This parameter can be changed directly on the front panel without using setup (see chapter Automatic Test) and its current state is shown on the relevant page of the display. P16.02 – Time interval between one periodic test and the next. If the test isn't enabled the day the period expires, the interval will be extended to the next enabled day. P16.03... P16.09 – Enables the automatic test in each single day of the week. OFF means the test will not be performed on that day. Warning!! The calendar clock must be set to the right date and time. P16.10 - P16.11 – Sets the time (hour and minutes) when the periodic test starts. Warning!! The calendar clock must be set to the right date and time. P16.12 – Duration in minutes of the periodic test P16.13 – Load management during the periodic test: OFF = The load will not be switched. Load = Enables switching the load from the mains to the generator. Dummy load = The dummy load is switched in, and the system load will not be switched. P16.14 – Runs the periodic test even if the input programmed with the External stop function is enabled. M17 – MAINTENANCE (MNTn, n=1…3) P17.n.01 Service interval n U/M Default Range h OFF OFF/1-99999 Engine hours Total hrs Engine hrs Load hrs P17.n.02 Service interval n count Note: This menu is divided into 3 sections, which refer to 3 independent service intervals MNT1…MNT3. P17.n.01 – Defines the programmed maintenance period, in hours. If set to OFF, this service interval is disabled. P17.n.02 – Defines how the time should be counted for the specific maintenance interval: Total hours = The actual time that elapsed from the date of the previous service. Engine hours = The operating hours of the engine. Load hours = The hours for which the generator supplied the load. M18 – PROGRAMMABLE INPUTS (INPn, n=1…16) P18.n.01 INPn input function U/M Default (various) Range (see Input functions table) P18.n.02 Channel index (x) OFF P18.n.03 Contact type NO OFF / 1…99 NO/NC P18.n.04 Closing delay s 0.0 0.0-6000.0 P18.n.05 Opening delay s 0.0 0.0-6000.0 Note: This menu is divided into 16 sections that refer to 16 possible digital inputs INP1…INP16, which can be managed by the RGK800; INP1..INP8 on the base board and INP9…INP16 on any installed expansion modules. P18.n.01 – Selects the functions of the selected input (see programmable inputs functions table). P18.n.02 – Index associated with the function programmed in the previous parameter. Example: If the input function is set to Cxx commands menu execution, and you want this input to perform command C.07 in the commands menu, set P18.n.02 to value 7. P18.n.03 – Select type of contact: NO (Normally Open) or NC (Normally Closed). P18.n.04 – Contact closing delay for selected input. P18.n.05 – Contact opening delay for selected input. M19 – PROGRAMMABLE OUTPUTS (OUTn, n=1…16) Default Range (varoius) (see Output functions table) P19.n.02 Function index (x) OFF OFF / 1…99 P19.n.03 Normal/reverse output NOR NOR / REV P19.n.01 Output function OUTn U/M Note: This menu is divided into 16 sections that refer to 16 possible digital outputs OUT1…OUT16, which can be managed by the RGK800; OUT1..OUT10 on the base board and OUT…OUT16 on any installed expansion modules. P19.n.01 – Selects the functions of the selected output (see programmable outputs functions table). P19.n.02 – Index associated with the function programmed in the previous parameter. Example: If the output function is set to Alarm Axx, and you want this output to be energised for alarm A31, then P19.n.02 should be set to value 31. P19.n.03 – Sets the state of the output when the function associated with the same is inactive: NOR = output de-energised, REV = output energised. 24 G B 31100162 M20 – COMMUNICATION (COMn, n=1…3) P20.n.02 Serial speed I336 GB I D F E 02 14 U/M P20.n.01 Node serial address bps P20.n.03 Data format Default Range 01 01-255 9600 1200 2400 4800 9600 19200 38400 57600 115200 8 bit – n G B 8 bit, no parità 8 bit, dispari 8bit, pari 7 bit, dispari 7 bit, pari P20.n.04 Stop bits 1 1-2 P20.n.05 Protocol (various) Modbus RTU Modbus ASCII Modbus TCP Propr. ASCII 192.168.1.1 000.000.000.000 – 255.255.255.255 0.0.0.0 000.000.000.000 – 255.255.255.255 P20.n.08 IP port 1001 0-9999 P20.n.09 Channel function Slave Slave Gateway Mirror P20.n.10 CLIENT/SERVER Server Client Server P20.n.11 IP remote server 0.0.0.0 000.000.000.000 – 255.255.255.255 P20.n.06 IP address P20.n.07 Subnet mask P20.n.12 IP remote server port P20.n.13 IP gateway address 1001 0-9999 0.0.0.0 000.000.000.000 – 255.255.255.255 Note: this menu is divided into 3 sections for communication channels COM1..3. Channel COM1 identifies serial port RS-485, while COM2 and COM3 are for any communications ports on EXP expansion modules. The front IR communication port has fixed communication parameters, so no setup menu is required. P20.n.01 – Serial (node) address of the communication protocol. P20.n.02 – Communication port transmission speed. P20.n.03 – Data format. 7 bit settings can only be used for ASCII protocol. P20.n.04 – Stop bit number. P20.n.05 – Select communication protocol. P20.n.06, P20.n.07, P20.n.08 – TCP-IP coordinates for applications with Ethernet interface. Not used with other types of communication modules. P20.n.09 – Port function mode. Slave = Normal operating mode, the device answers the messages sent by an external master. Gateway = The device analyses messages received locally (sent to its serial address) and forwards those addressed to other nodes through the RS485 interface. See chapter Communication channels. Mirror = The communication channel is used for connection to a RGKRD repeater panel. P20.n.10 – Selects if RGK800 operates as client or server. P20.n.11, P20.n.12, P20.n.13 – TCP-IP coordinates when server mode is programmed. M21 - CANBUS Default Range OFF OFF GENERIC J1939 VOLVO EDC VOLVO EMS VOLVO EMS2 SCANIA S6 DEUTZ EMR2 PERKINS 2800 JOHN DEERE IVECO NEF IVECO CURSOR M M M+E M+E+T M+E+T+C ECU power input ON OFF-1…600-ON CAN alarms redirect OFF OFF-ON P21.01 Engine ECU type P21.02 ECU operating mode P21.03 P21.04 U/M P21.01 – Selects the type of engine ECU. If the ECU you wish to use cannot be found in the list of possible choices, select Generic J1939. In this case, the RGK800 only analyses messages on the CAN that meet SAE J1939 standards. P21.02 – Communication mode on CANbus. M = Measurements only. The RGK800 only captures the measurements (pressures, temperatures, etc.) sent to the CAN by the engine ECU. M+E – As well as the measurements, the RGK800 captures and displays the diagnostic and alarm messages of the ECU. M+E+T – As above, but the RGK800 also sends the commands for resetting diagnostics, etc. to the CANbus. M+E+T+C = As above, but engine start/stop commands are also managed via CANbus. P21.03 – ECU power extension time through the output programmed with the function ECU Power, after the solenoid valve has been de-energised. This is also the time for which the ECU is powered after the keys have been pressed on the front keyboard, to read the measurements sent by the same. P21.04 – Some of the main alarms are generated by a CAN message, instead of in the traditional way. OFF = The alarms (oil, temperature, etc.) are managed in the standard way. The ECU diagnostic reports are displayed on the page CAN Diagnostics. Usually all the CAN alarms also generate the cumulative Yellow lamp (prealarm) or Red lamp (critical alarm), which can be managed with their properties. ON = CAN diagnostics messages with a direct correspondence in the alarms table also generate this alarm, as well as activating the yellow and red lamp. See the alarms chapter for the list of redirectable alarms. 25 31100162 I336 GB I D F E 02 14 M22 - LOAD MANAGEMENT P22.01 Start-up on power threshold kW P22.02 Generator start-up threshold P22.03 Start-up threshold delay P22.04 Stop threshold P22.05 Stop threshold delay P22.06 Dummy load management (dummy load) P22.07 Dummy load step switch-in threshold P22.08 Dummy load switch-in delay P22.09 Dummy load step switch-out threshold P22.10 Dummy load switch-out delay P22.11 P22.12 P22.13 Load shedding (load shedding) P22.14 Load shedding step switch-in threshold P22.15 Load shedding switch-in delay P22.16 Load shedding step switch-out threshold P22.17 Load shedding switch-out delay P22.18 P22.19 U/M Default Range OFF OFF-ON kW 0 0-9999 s 0 0-9999 kW 0 0-9999 s 0 0-9999 OFF OFF 1 STEP 2 STEP 3 STEP 4 STEP kW 0 0-9999 s 0 0-9999 kW 0 0-9999 s 0 0-9999 Dummy load ON time min OFF OFF/1-600 Dummy load OFF time min OFF OFF/1-600 OFF OFF 1 STEP 2 STEP 3 STEP 4 STEP kW 0 0-9999 s 0 0-9999 kW 0 0-9999 s 0 0-9999 Max. kW alarm threshold % OFF OFF/1-250 Max. kW alarm delay s 0 0-9999 P22.01…P22.05 – Used to start the generator when the load exceeds a threshold in kW measured on a branch of the mains, normally to prevent exceeding the maximum limit set by the energy provider supplying the load with the generator. When the load drops to below P22.04, the generator is stopped and the load is switched back to the mains. P22.06 – Enable dummy load management, setting the number of steps for the same. When the generator load is too low, dummy loads are switched in for the maximum number of steps set on the basis of incremental logic. P22.07…P22.10 – Thresholds and delays for switching-in or switching-out a dummy load step. P22.11…P22.12 – If enabled, the dummy load will be switched in and out cyclically at the time intervals defined by these parameters. P22.13 – Enable non-priority load management (load shedding) defining the number of load sections to disconnect. When the load on the generator is too high, in automatic mode, non-priority loads are disconnected in various sections, on the basis of incremental logic. P22.14…P22.17 – Thresholds and delays for switching-out or switching-in a non-priority load section. P22.18…P22.19 – Thresholds and delays for generating the alarm A35 Generator kW threshold exceeded. 26 G B 31100162 I336 GB I D F E 02 14 U/M Default Range h OFF OFF/1-99999 Engine hours Total hrs Engine hrs Loads hrs Enable emergency input ON OFF/ON P23.04 Mutual stand-by function OFF OFF COM1 COM2 COM3 P23.05 Mutual stand-by alternating mode Start Start Time P23.06 Mutual stand-by alternating time P23.07 Remote alarms mode P23.08 EJP function mode P23.09 EJP starting delay P23.10 EJP switching delay P23.11 M23 - MISCELLANEOUS P23.01 Rent hours pre-charge P23.02 Rent hours calculation method P23.03 12 1-1000 OFF OFF OUT CAN Normal Normal EJP EJP-T SCR min 25 0-240 min 5 0-240 ELP re-switching block ON OFF/ON P23.12 Start on mains feedback alarm OFF OFF/ON P23.13 Operating mode output OFF OFF O M O+M … P23.14 Harmonic analysis h G B OFF THD HAR P23.01 – Number of rent hours to pre-charge in the counter on command C16 Recharge rent hours. P23.02 – Rent hours counter down count mode. When this counter reaches zero, the A48 Rent hours expired alarm is generated. Total hours = Decreasing count on the basis of the real time expired. Engine hours = The operating hours of the engine. Load hours = Hours supplying load. P23.03 – Enable emergency input incorporated in terminal +COM1, common positive of outputs OUT1 and OUT2 (default function: Start and fuel solenoid valve). ON = When +COM1 is disconnected from the positive terminal of the battery, the A23 Emergency stop alarm is automatically generated. OFF = When +COM1 is disconnected from battery terminal, no alarm is generated. P23.04 – Enables Mutual stand-by function and defines the communication port used to connect to an alternative generator. P23.05 – Alternating genset mode for mutual stand-by function. Start = The gensets alternate with every request for intervention. If necessary the genset with the lowest number of operating hours is started, and remains operational as long as required (until the conditions that started the genset are no longer applicable). Time = If necessary the genset with the lowest number of operating hours is started, and remains operational until its operating hours exceed those of the alternative genset by an amount equal to or greater than those programmed with the following parameter. When this condition arises, the load is switched from one genset to the other. P23.06 – Max. deviation on the operating hours of the gensets in mutual stand-by. See previous parameter. P23.07 – Type of connection between RGK800 and RGKRR relay remote unit. OFF = Communication disabled. OUT = Communication through programmable output set for Remote alarms function, connected to the digital input of the RGKRR. CAN = The RGK800 and RGKRR communicate through the CAN interface. Unless there are indications to the contrary for a specific ECU, it is usually possible to communicate simultaneously with the RGKRR and the engine ECU on the same CAN line. See RGKRR manual for more details. P23.08 – Normal = Standard operation in AUT mode. EJP = 2 programmable inputs are used, set with the functions Remote starting and Remote switching for EJP. When the starting input closes the engine start (P23.09) delay is enabled, after which the start cycle runs. Then, when the remote switching go-ahead is received, if the engine started properly, the load will be switched from the mains to the generator. The load is restored to the mains by the remote switching go-ahead opening and the genset runs a stop cycle when the start input opens. The EJP function is only enabled if the system is in automatic mode. The cutouts and alarms function as usual. EJP-T = The EJP/T function is a simplified variation of the previous EJP, and in this case the engine start is controlled in the same way, but a timer switches the load instead of an external signal. This function therefore uses only one digital input, the starting input. The switching delay starts from when the start command closes, and can be set using parameter P23.10 Switching delay. SCR = The SCR function is very similar to the EJP function. In this mode, the starting input enables genset starting as for EJP, without waiting for delay P23.09. The remote switching input still has a switching go-ahead function after Switching delay P23.10. P23.09 – Delay between the closing of the generator EJP starting signal and the beginning of the starting cycle. P23.10 – Delay for switching the load from mains to generator in EJP and SCR mode. P23.11 – If ON, in EJP and EJP-T mode, the load will not be switched back to the mains in the case of a generator malfunction, but only when the signals on the EJP inputs give a go-ahead. P23.12 – If On, in the case of a mains switchgear malfunction which doesn't prevent closing and the consequent generation of the alarm A41 Mains contactor anomaly, the engine is started and the load switched to the generator. P23.13 – Defines in which operating mode the programmed output with the Operating mode function is enabled. For example, if this parameter is programmed for O+M, the Operating mode output will be enabled when the RGK800 is in OFF or MAN mode. P23.14 – Defines whether the harmonic analysis should be performed on the generator voltage and current waveforms. OFF = Harmonic analysis not performed. THD = THD (Total Harmonic Distortion) display and calculation only. THD+HAR = THD display and calculation of the harmonic spectrum and wave form. 27 31100162 I336 GB I D F E 02 14 M24 - LIMIT THRESHOLDS (LIMn, n = 1…16) Default Range P24.n.01 Reference measurement U/M OFF OFF(measur. list) AINx CNTx …. P24.n.02 Reference measurement source OFF OFF MAINS GEN P24.n.03 Channel no. (x) 1 1..99 Max Max Min Min+Max P24.n.05 Upper threshold 0 -9999 - +9999 P24.n.06 Multiplier x1 /100 – x10k P24.n.04 Function P24.n.07 Delay s 0 0.0 – 600.0 0 -9999 - +9999 x1 /100 – x10k 0 0.0 – 600.0 P24.n.11 Idle state OFF OFF-ON P24.n.12 Memory OFF OFF-ON P24.n.08 Lower threshold P24.n.09 Multiplier P24.n.10 Delay s Note: This menu is divided into 16 sections for the limit thresholds LIM1..16 P24.n.01 – Defines to which RGK800 measurements the limit threshold applies. P24.n.02 – If the reference measurement is an electrical measurement, this defines if it refers to the generator. P24.n.03 – If the reference measurement is an internal multichannel measurement (AINx for example), the channel is defined. P24.n.04 – Defines the operating mode of the limit threshold. Max = LIMn enabled when the measurement exceeds P24.n.03. P24.n.06 is the reset threshold. Min = LIMn enabled when the measurement is less than P24.n.06. P24.n.03 is the reset threshold. Min+Max = LIMn enabled when the measurement is greater than P24.n.03 or less than P24.n.06. P24.n.05 and P24.n.06 - Define the upper threshold, obtained by multiplying value P24.n.03 by P24.n.04. P24.n.07 – Upper threshold intervention delay. P24.n.08, P24.n.09, P24.n.10 - As above, with reference to the lower threshold. P24.n.11 – Inverts the state of limit LIMn. P24.n.12 – Defines whether the threshold remains memorized and is reset manually through command menu (ON) or if it is reset automatically (OFF). M25 - COUNTERS (CNTn, n = 1…8) U/M P25.n.01 Count source Default Range OFF OFF ON INPx OUTx LIMx REMx PLCx RALx P25.n.02 Channel number (x) 1 1-99 P25.n.03 Multiplier 1 1-1000 P25.n.04 Divisor 1 1-1000 P25.n.05 Description of the counter CNTn (Text – 16 characters) P25.n.06 Unit of measurement UMn (Text – 6 characters) P25.n.07 Reset source OFF OFF-ON-INPxOUTx-LIMx-REMxPLCx-RALx 1 1-16 P25.n.08 Channel number (x) Note: This menu is divided into 8 sections for counters CNT1..8 P25.n.01 – Signal that increments the count (on the output side). This may be the start-up of the RGK800 (ON), when a threshold is exceeded (LIMx), an external input is enabled (INPx), or for a logic condition (PLCx), etc. P25.n.02 – Channel number x with reference to the previous parameter. P25.n.03 – Multiplier K. The counted pulses are multiplied by this value before being displayed. P25.n.04 – Divisional K. The counted pulses are divided by this value before being displayed. If other than 1, the counter is displayed with 2 decimal points. P25.n.05 – Counter description. 16-character free text. P25.n.06 – Counter unit of measurement. 6-character free text. P25.n.07 – Signal that resets the count. As long as this signal is enabled, the count remains zero. P25.n.08 – Channel number x with reference to the previous parameter. M26 - USER PAGES (PAGn, n = 1…4) U/M P26.n.01 Enable page P26.n.02 Title Range OFF OFF – ON PAGn (text - 16 char) P26.n.03 Measurement 1 OFF OFF/ (all measures) P26.n.04 Measurement 2 OFF OFF/ (all measures) P26.n.05 Measurement 3 OFF OFF/ (all measures) Note: This menu is divided into 4 sections for the user pages PAG1...PAG4 P26.n.01 – Enables user page PAGn. P26.n.02 – User page title. Free text. P26.n.03, P26.n.04, P26.n.05 – Measurements which will be displayed in the text boxes on the user page. 28 Default G B 31100162 I336 GB I D F E 02 14 M27 - REMOTE ALARM/STATUS (RALn, n = 1…24) U/M Default Range (varoius) (See Output functions table) P27.n.02 Function index (x) OFF OFF / 1…99 P27.n.03 Normal/reverse output NOR NOR / REV P27.n.01 Output function RALn Note: This menu is divided into 24 sections for the state/alarms remote variables RAL1…RAL24, available with the RGKRR external unit. P27.n.01 – Selects the remote output function RALn. The remote outputs (relay from RGKRR remote unit) can have the same functions as local outputs, including operating states, alarms, etc. P27.n.02 – Index associated with the function programmed in the previous parameter. Example: If the remote output function is set to Alarm Axx, and you want this output to be energized for alarm A31, then P27.n.02 should be set to value 31. P27.n.03 – Sets the state of the output when the function associated with the same is inactive: NOR = output de-energised, REV = output energised. M28 - PROGRAMMABLE RESISTIVE SENSOR P28.01 Resistive sensor curve P28.02 Resistive sensor offset P28.03 Description P28.04 P28.05 P28.06 Offset for X-axis coordinates U/M Ohm Default Range OFF OFF VDO VEGLIA DATCON CUSTOM 0 -30.0 - +30.0 AINn (text - 16 char.) Unit of measurement UMn (text - 16 char.) K multiplier for X-axis coordinates 1.000 0.001-10.000 0 -1000 to +1000 P28.01 – Selects which Measurement/Ohm curve to use. The curves can be custom set using the Customisation Manager software. P28.02 – This lets you add or subtract an offset in Ohms from the set curve, to compensate for cable length for example. This value can also be set without opening setup by using the quick function in the commands menu which lets you view the measurements while calibrating. P28.03 – Description of the measurement associated with the programmable resistive sensor (free text). P28.04 – Unit of measurement (free text). P28.05 – Multiying factor K of X-axis coordinates defined in Software Customization manager, section AUX Sensor. P28.06 – Offset value to add to each X-axis coordinate defined in Software Customization manager, section AUX Sensor. Eg: A = X-axis value defined in Software Customization manager, section AUX Sensor. B = P20.05 C = P20.06 New X axis = (A*B) + C. M29 - ANALOG INPUTS (AINn, n=1…6) Default Range OFF OFF 0..20mA 4….20mA 0…10V -5V…+5V PT100 P29.n.02 Start of scale value 0 -9999 - +9999 P29.n.03 Multiplier x1 /100 – x1k P29.n.04 End of scale value 0 -9999 - +9999 P29.n.01 Input type. P29.n.05 Multiplier U/M x1 /100 – x1k P29.n.06 Description AINn (text - 16 char.) P29.n.07 Unit of measurement UMn (text - 6 char.) Note: This menu is divided into 6 sections for the analog inputs AIN1…AIN6, available with the EXP1004 expansion modules. P29.n.01 – Specifies the type of sensor connected to analog input. The sensor should be connected to the appropriate terminal for the type selected. See input module manual. P29.n.02 and P29.n.03 – Define the value to display for a min. sensor signal, in other words at the start of the range defined by the type (0mA, 4mA, 0V, -5V, etc.). Note: these parameters aren't used for a type PT100 sensor. P29.n.04 and P29.n.05 – Define the value to display for a max. sensor signal, in other words at the end of scale of the range defined by the type (20ma, 10V, +5V, etc.). These parameters aren't used for a type PT100 sensor. P29.n.06 – Description of measurements associated with analog input. 16-character free text. P29.n.07 – Unit of measurement. 6-character free text. If the input is type PT100 and the text of the unit of measurement is °F, the temperature will be displayed in degrees Fahrenheit, otherwise it will be in degrees Celsius. Example of application: The analog input AIN3 must read a 4…20mA signal from an electronic level sensor, that will have to be shown on the display with the descriprion ‘Reserve fuel tank level’, with a full scale of 1500 litres. So, we must program section 3 of this menu, that is referred to AIN3. P29.3.01 = 4…20mA P29.3.02 = 0 (0 x 1 = 0 litres, initial scale value that corresponds to 4mA) P29.3.03 = x1 P29.3.04 = 1500 (1500 x 1 = 1500, full scale value that corresponds to 20mA) P29.3.05 = x1 P29.3.06 = ‘Reserve tank level’ P29.3.07 =’ litres’ 29 G B 31100162 I336 GB I D F E 02 14 M30 - ANALOG OUTPUTS (AOUn, n=1…6) Default Range P30.n.01 Output type U/M OFF OFF 0..20mA 4….20mA 0…10V -5V…+5V P30.n.02 Reference measurement OFF OFF- (meas.) P30.n.03 Reference source OFF OFF MAINS GEN P30.n.04 Channel nr. (x) 1 1-99 P30.n.05 Start of scale value 0 -9999 - +9999 P30.n.06 Multiplier x1 /100 – x10k P30.n.07 End of scale value 0 -9999 - +9999 P30.n.08 Multiplier x1 /100 – x10k Note: This menu is divided into 6 sections for the analog outputs AOU1...AOU6 available with EXP1005 expansion modules P30.n.01 – Specifies the type of output analog signal. The sensor should be connected to the appropriate terminal on the basis of the type selected. See analog output module manual. P30.n.02 – Measurement on which the analog output value depends. P30.n.05 and P30.n.06 – Define the value of the measurement that corresponds to a min. output value in the range (0mA, 4mA, 0V, -5V, etc.). P30.n.07 and P30.n.08 – Define the value of the measurement that corresponds to a max. value in the range (20ma, 10V, +5V, etc.). Application example: The analog output AOU2 must emit a 0..20mA signal proportional to tha total active power output of the generator,form 0 to 500kW. So, we must program section 2 of this menu, that is referred to AOU2. P30.2.01 = 0…20mA P30.2.02 = kW tot P30.2.03 = GEN P30.2.04 = 1 (not used) P30.2.05 = 0 (0 x 1 = 0 W, begin of scale value) P30.2.06 = x1 P30.2.07 = 500 (500 x 1k = 500 kW, full scale value) P30.2.08 = x1k M31 - ENERGY PULSES (PULn,n=1…6) U/M P31.n.01 Pulse source P31.n.02 Counting unit P31.n.03 Pulse duration s Default Range OFF OFF kWh M kWh G kvarh M kvarh G kVA M kVA G 100 10/100/1k/10k 0.1 0.1-1.00 Note: This menu is divided into 6 sections, for the generation of energy consumption pulse variables PUL1…PUL6. P31.n.01 – Defines which energy meter should generate the pulse of the 6 possible meters managed by the RGK800. kWh M = Mains active energy. kWh G = Generator active energy. Kvarh M = Mains reactive energy. Kvarh G = Generator reactive energy. kVA M = Mains apparent energy. kVA G = Generator apparent energy. P31.n.02 – The quantity of energy which must accumulate for a pulse to be emitted (for example 10Wh, 100Wh, 1kWh, etc.). P31.n.03 – Pulse duration. Application example: For every 0,1 kWhoutput by generator, a pulse of 100ms ha sto be generated on output OUT10. First of all we should generate an internal pulse variable, forinstance PUL1. So we must program section 1 of this menu as follows: P31.1.01 = kWh G (generator active energy) P31.1.02 = 100Wh (correspond to 0,1 kWh) P31.1.03 = 0,5 Now we must set output OUT10 and link it to PUL1: P19.10.01 = PULx P19.10.02 = 1 (PUL1) P19.10.03 = NOR M32 - USER ALARMS (UAn, n=1…8) U/M P32.n.01 Alarm source P32.n.02 Channel number (x) P32.n.03 Text Default Range OFF OFF INPx OUTx LIMx REMx PLCx RALx 1 1-8 UAn (text – 20 char) Note: This menu is divided into 8 sections for user alarms UA1...UA8 P32.n.01 – Defines the digital input or internal variable that generates the user alarm when it is activated. P32.n.02 – Channel number x with reference to the previous parameter. P32.n.03 – Free text that appears in the alarm window. Example of application: User alarm UA3 must be generated by the closing of input INP5, and must display the message ‘Panels open’. In this case, set the section of menu 3 (for alarm UA3): P32.3.01 = INPx P32.3.02 = 5 P32.3.03 = ‘Panels open’ 30 G B 31100162 ALARMS – When an alarm is generated , the display will show an alarm icon, the code and the description of the alarm in the language selected. I336 GB I D F E 02 14 G B – If the navigation keys in the pages are pressed, the pop-up window showing the alarm indications will disappear momentarily, to reappear again after a few seconds. – The red LED near the alarm icon on the front panel will flash when an alarm is active. – If enabled, the local and remote alarm buzzers will be activated. – Alarms can be reset in one of the following ways: • by pressing the key • by pressing the OFF key. – Switching OFF prevents unexpected engine starting after resetting the alarm. – If the alarm cannot be reset, the problem that generated the alarm must still be solved. – In the case of one or more alarms, the behaviour of the RGK800 depends on the properties settings of the active alarms. ALARM PROPERTIES Various properties can be assigned to each alarm, including user alarms (User Alarms, UAx): – Alarm enabled - General enabling of the alarm. If the alarm is not enabled, it is as if it does not exist. – Retained alarm - Remains stored even if the cause of the alarm has been eliminated. – Global alarm - Activates the output assigned to this function. – Mechanical fault - Activates the output assigned to this function. – Electrical fault - Activates the output assigned to this function. – Siren - Activates the output assigned to this function, as configured in the acoustic Alarms menu. – Engine stop - Stops the engine. – Engine cooling - Stops the engine after a cooling cycle, depending on the cooling mode programming (duration and conditions). – Active with engine running - The alarm is only generated when the engine is running and the alarms activation time has elapsed. – Inhibition - The alarm can be temporarily disabled by activating an input that can be programmed with the Inhibit alarms function. – Modem - A modem is connected as configured in setup. – No LCD - The alarm is managed normally, but not shown on the display. 31 31100162 ALARM TABLE I336 GB I D F E 02 14 32 A01 Engine temperature warning (analog sensor) A02 High engine temperature (analog sensor) A03 Analog temperature sensor fault A04 High engine temperature (digital sensor) A05 Low engine temperature (analog sensor) A06 Oil pressure prealarm (analog sensor) A07 Low oil pressure (analog sensor) A08 Analog pressure sensor fault A09 Low oil pressure (digital sensor) A10 Digital pressure sensor fault A11 Fuel level prealarm (analog sensor) A12 Fuel level low (analog sensor) A13 Analog level sensor fault A14 Fuel level low (digital sensor) A15 High battery voltage A16 Low battery voltage A17 Inefficient battery A18 Battery alternator fault A19 “Pick-up/W” signal fault A20 “Pick-up/W” engine speed low A21 “Pick-up/W” engine speed high A22 Starting failed A23 Emergency stopping A24 Unexpected stop A25 Engine stopping failure A26 Low generator frequency A27 High generator frequency A28 Low generator voltage A29 High generator voltage A30 Generator voltages asymmetry A31 Max. generator current A32 Generator short-circuit A33 Generator overload A34 Generator external protection intervention A35 Generator kW threshold exceeded A36 Generator earth fault A37 Generator phase sequence error A38 Mains phase sequence error A39 System frequency settings error A40 Generator contactor anomaly A41 Mains contactor anomaly A42 Maintenance request 1 A43 Maintenance request 2 A44 Maintenance request 3 A45 System Error A46 Tank too empty A47 Tank too full A48 Rent hours expired A49 Radiator coolant level low A50 Manual circuit breaker closed A51 Manual circuit breaker open A52 Battery charger alarm A53 CANbus red lamp alarm A54 CANbus yellow lamp alarm A55 CANbus error A56 Fuel theft A57 Cannot change configuration A58 Water in fuel A59 Fuel filling pump failure A60 Mutual standby link error UA1 UA1 UA2 UA2 UA3 UA3 UA4 UA4 UA5 UA5 UA6 UA6 UA7 UA7 UA8 UA8 No LCD Modem Inhibit. Motor Cooling Engine Siren Fault Fault Glob. Al. DEFAULT ALARM PROPERTIES Retained DESCRIPTION Enabled CODE G B 31100162 I336 GB I D F E 02 14 ALARM DESCRIPTION CODE DESCRIPTION ALARM EXPLANATION A01 Engine temperature prealarm (analog sensor) Engine temperature higher than prealarm threshold set in P09.06. A02 High engine temperature (analog sensor) Engine temperature higher than alarm threshold set in P09.07. A03 Analog temperature sensor fault Open circuit (disconnected) resistive temperature sensor. If the measurement has been sent by the CAN, the alarm is generated by a specific diagnostics message. A04 High engine temperature (digital sensor) Engine overtemperature signal on activation of digital input programmed with relevant function. A05 Low engine temperature (analog sensor) Engine temperature lower than alarm threshold set in P09.08. A06 Oil pressure prealarm (analog sensor) Engine oil pressure lower than prealarm threshold set in P08.06. A07 Low oil pressure (analog sensor) Engine oil pressure lower than alarm threshold set in P08.07. A08 Analog pressure sensor fault Open circuit (disconnected) resistive pressure sensor. If the measurement has been sent by the CAN, the alarm is generated by a specific diagnostics message. A09 Low oil pressure (digital sensor) Low oil pressure signal on activation of digital input programmed with relevant function. A10 Digital pressure sensor fault Engine stopped for over one minute, but oil sensor failed to close on no pressure signal. Presumed break in connection. A11 Fuel level prealarm (analog sensor) Fuel level lower than prealarm threshold set in P10.07. A12 Fuel level low (analog sensor) Fuel level lower than alarm threshold set in P10.08. A13 Analog level sensor fault Open circuit (disconnected) resistive fuel level sensor. A14 Fuel level low (digital sensor) Low fuel level signal on activation of digital input programmed with relevant function. A15 High battery voltage. Battery voltage higher than threshold set in P05.02 for time greater than P05.04. A16 Low battery voltage Battery voltage lower than threshold set in P05.03 for time greater than P05.04. A17 Inefficient battery Starting attempts expired with battery voltage below min. starting threshold. A18 Battery alternator fault This alarm is generated when the engine is running (voltage and/or frequency from generator or ‘Pick-up/W’) but the battery-charger alternator signal (D+) remains below engine running voltage threshold P11.01 for more than 4 seconds. A19 “Pick-up/W” signal fault With speed measurement enabled, This alarm is generated when the engine is running (battery charger alternator signal present or voltage and/or frequency from generator) but the ‘Pick-up/W’ speed signal has not been detected within 5 seconds. If the measurement has been sent by the CAN, the alarm is generated by a specific diagnostics message. A20 “Pick-up/W” engine speed low This alarm is generated when the engine is running (battery charger alternator signal present or voltage and/or frequency from generator) but the ‘Pick-up/W’ speed signal remains below threshold P07.05 for longer than the time set in P07.06. A21 “Pick-up/W” engine speed high This alarm is generated when the ‘Pick-up/W’ speed signal remains below threshold P07.03 for longer than the time set in P07.04. A22 Starting failed This alarm is generated after the set number of starting attempts if the engine hasn't started. A23 Emergency stopping This alarm is generated when terminal +COM1 is disconnected (with P23.03 enabled) or by the opening of a digital input programmed with the ‘Emergency stop" function’. A24 Unexpected stop This alarm is generated when the engine stops on its own after the alarms activation time if it was not stopped by the system. A25 No stop Alarm generated if the engine still has not stopped 65 seconds after the stop phase began. A26 Low generator frequency This alarm is generated when the engine is running but the generator frequency is lower than P14.11 for the time set in P14.12. A27 High generator frequency This alarm is generated when the generator frequency is higher than P14.09 for the time set in P14.10. A28 Low generator voltage This alarm is generated when the engine is running but the generator voltage is lower than P14.01 for the time set in P14.14 A29 High generator voltage This alarm is generated when the generator voltage is higher than P14.13 for the time set in P14.15. A30 Generator voltages asymmetry Alarm generated when the imbalance between the generator voltages exceeds P14.07 for the time set in P14.08. A31 Max. generator current The generator current exceeds the percentage threshold set in P15.01 for the delay set in P15.02. When this alarm is generated, you must wait for the time set in P15.05 before resetting it. A32 Generator short-circuit The generator current exceeds the percentage threshold set in P15.03 for the delay set in P15.04. A33 Generator overload Electronic cutout tripped because of percentage current and protection curve selected. When this alarm is generated, you must wait for the time set in P15.07 before resetting it. A34 Generator external protection intervention If programmed, this alarm is generated when the contact of the digital input of the generator thermal cutout closes, if the genset is running. A35 Generator kW threshold exceeded The generator active power exceeds the percentage threshold set in P22.18 for the delay set in P22.19. A36 Generator earth fault The earth leakage current of the generator has exceeded the threshold set as an absolute value in P15.08 for the delay set in P15.09. A37 Generator phase sequence error The generator phase sequence does not correspond to the programmed sequence. A38 Mains phase sequence error The mains phase sequence does not correspond to the programmed sequence. A39 System frequency settings error Alarm generated when the system frequency does not correspond to the set rated frequency. A40 Generator contactor anomaly Alarm generated if a discrepancy is detected after the set time between the sate of the command output and the generator contactor/circuit breaker feedback input. A41 Mains contactor anomaly Alarm generated if a discrepancy is detected after the set time between the sate of the command output and the mains contactor/circuit breaker feedback input. G B 33 31100162 ALARM DESCRIPTION COD I336 GB I D F E 02 14 A42 34 DESCRIPTION Maintenance request 1 ALARM EXPLANATION Alarm generated when the maintenance hours of the relevant interval reach zero. See menu M17. Use the commands menu to reset the operating hours and the alarm. A43 Maintenance request 2 A44 Maintenance request 3 A45 System error RGK800 internal error. SeeSystem errors chapter for possible solutions. A46 Tank too empty The relevant programmable input signals tank too empty (active open default). Filling pump stopped. A47 Tank too full The relevant programmable input signals 'tank too full' (active closed default). Filling pump stopped. A48 Rent hours expired Alarm generated when the rent hours reach zero. Use the commands menu to reset the rent hours and the alarm. A49 Radiator coolant level low Alarm generated when the coolant level is lower than the min. level. Generated by digital input or CAN diagnostics message. A50 Manual circuit breaker closed Alarm generated in MAN mode during the starting phase, when the disabled state of the input programmed with the function Circuit breaker state alarm is detected. A51 Manual circuit breaker open Alarm generated in AUT mode during the starting phase, with the engine running, when the enabled state of the input programmed with the function Circuit breaker state alarm is detected. A52 Battery charger alarm Alarm generated by the input programmed with the function Battery charger alarm connected to an external battery charger when the mains voltage is within the limits. A53 CANbus red lamp alarm Global alarm generated on the CAN bus by the engine ECU for critical anomalies. A54 CANbus yellow lamp alarm Global alarm generated on the CAN bus by the engine ECU for prealarms or minor anomalies. A55 CANbus error CAN bus communication error. Check wiring diagrams and connecting cables. A56 Fuel theft The tank level has dropped at too high an average rate compared to the max. nominal engine fuel consumption. Suspected theft of fuel. A57 Cannot change configuration The position of the digital inputs for selecting the 4 possible configurations has changed, but there are no conditions that warrant said change (for example: engine running or operating mode other than OFF). A58 Water in fuel Alarm generated when the contact signals 'water in fuel'. Generated by digital input or CAN diagnostics message. A59 Fuel filling pump failure Alarm generated when the fuel level in the tank does not increase of at least 1% in a time of 5min. Available from SW rev. 01 onward. A60 Mutual standby link error Alarm generated when the communication link between the two devices in mutual-stanby is not operating properly. Available from SW rev. 03 onward. UA1 … UA8 User alarm The user alarm is generated by enabling the variable or associated input in menu M32. G B 31100162 I336 GB I D F E 02 14 INPUT FUNCTION TABLE – The following table shows all the functions that can be attributed to the INPn programmable digital inputs. – Each input can be set for an reverse function (NA - NC), delayed energizing or de-energizing at independently set times. – Some functions require another numeric parameter, defined in the index (x) specified by parameter P18.n.02. – See menu M18 Programmable inputs for more details. FUNCTION DESCRIPTION Disabled Disabled input Configurable User configuration free To use for example if the input is used in PLC logic. Oil pressure Engine oil pressure low digital sensor Engine temperature Engine max. temperature digital sensor Fuel level Fuel level low digital sensor Emergency stop Generates alarm A23 when open. Not required if common +COM1 with built-in input is used. Remote stop Stops the engine remotely in AUT mode. Off load remote start Starts the engine remotely without switching the load to the generator in AUT mode. The signal must be maintained for the time you want the engine to run. The engine begins the stop cycle when the signal is disabled. On load remote start Starts the engine remotely, switching the load to the generator in AUT mode. The signal must be maintained for the time you want the engine to run. The engine begins the stop cycle when the signal is disabled. Starting without stop Starts the engine remotely without the stop function in the case of an alarm. The signal must be maintained for the time you want the engine to run. The engine begins the stop cycle when the signal is disabled. Automatic test Starts the periodic test managed by an external timer. Generator cutout Generator cutout intervention signal from external device. Remote control lock Inhibits the serial port writing and command operations. The data can still be read. Setup access lock Inhibits access to the programming menu. External MAINS control Mains voltage control signal from external device. Enabled indicates the voltage is within the limits. Not available on RGK800SA. External GEN control Generator voltage control signal from external device. Enabled indicates the voltage is within the limits. Enable mains load increase Go-ahead for connection of load to mains. Not available on RGK800SA. Enable generator load increase Go-ahead for connection of load to generator. Remote switching In AUT mode, when enabled this switches from mains to generator. Not available on RGK800SA. Inhibit automatic return to mains. Inhibits automatic reswitching to the mains when its values are within the limits. Not available on RGK800SA. MAINS contactor feedback. Auxiliary contact of mains switchgear used to inform RGK of its actual state (feedback). An alarm A41 is generated in the case of discrepancy between the command output and state. Not available on RGK800SA. GEN contactor feedback. As above, with reference to the generator switchgear. An alarm A40 is generated in the case of discrepancy between the command output and state. Tank empty Tank too empty. Generates the alarm A46 with an open contact. The filling pump is stopped. Can function independently of start-stop. Start filling. Tank low level sensor. The filling pump is started with an open contact. Stop filling Tank full The filling pump is stopped with a closed contact. Tank too full Tank too full. Generates the alarm A47 with a closed contact. The filling pump is stopped. Can function independently of start-stop. Keyboard lock Inhibits the functions of the front keyboard. G B Block genset and keyboard Block generator and keyboard. Radiator coolant level The alarm A49 Radiator liquid low is generated with the input enabled. Siren OFF Disables the siren. Circuit breaker state alarm In the manual mode and with input ON, starting is inhibited, generating the alarm A50 Circuit breaker closed. In manual mode this function is used when the generator contactor is not used and a thermal magnetic circuit breaker is used. This function is required to start the generator when certain the load is disconnected. In AUT mode and with input OFF, starting is inhibited, generating the alarm A51 Circuit breaker open. This function is required to prevent starting the generator and consuming fuel needlessly. Battery charger alarm With the input enabled, generates the alarm A52 External battery charger fault. The alarm is only generated when there is mains voltage. Inhibit alarms If enabled, disables the alarms with the property Inhibit alarms activated. Alarm Reset. Resets the retained alarms for which the condition that triggered the same has ceased. Commands menu C(x) Executes the command from the commands menu defined by index parameter (x). Simulate OFF key Closing the input is the equivalent of pressing the key. Simulate MAN key Closing the input is the equivalent of pressing the key. Simulate AUTO key Closing the input is the equivalent of pressing the key. Simulate TEST key Closing the input is the equivalent of pressing the key. Simulate START key Closing the input is the equivalent of pressing the key. Simulate STOP key Closing the input is the equivalent of pressing the key. Simulate MAINS key Closing the input is the equivalent of pressing the key. Simulate GEN key Closing the input is the equivalent of pressing the key. Fuel theft When active, it generates Fuel theft alarm, a san alternative to the fuel theft detection made by analog level. Inhibit automatic test Inhibits the automatic test LED key Turns all the LEDS on the front panel on (test lamps) Select configuration (x) Selects one of four possible configurations. The binary code weight is defined by index parameter (x). See chapter Multiple configurations. Water in fuel Generates the alarm A58 Water in fuel 35 31100162 I336 GB I D F E 02 14 OUTPUT FUNCTION TABLE – The following table shows all the functions that can be attributed to the OUTn programmable digital inputs. – Each output can be configured so it has a normal or reverse (NOR or REV) function. – Some functions require another numeric parameter, defined in the index (x) specified by parameter P19.n.02. – See menu M19 Programmable outputs for more details. FUNCTION DESCRIPTION Disabled Output disabled Configurable User configuration free to use for example if the output is used in PLC logic. Close mains contactor/circuit breaker Command to close mains contactor/circuit breaker Not available on RGK800SA. 36 Close generator contactor/circuit breaker Comamnd to close generator contactor/circuit breaker Open mains circuit breaker Command to open mains circuit breaker Not available on RGK800SA. Open generator circuit breaker Command to open generator circuit breaker Open mains/generator Open both circuit breakers/neutral position of motorized commutator Starter motor Powers the starter motor Fuel solenoid valve Energizes the fuel valve ECU power Powers the engine ECU Global alarm Output enabled in the presence of any alarm with the Global alarm propriety enabled. Siren Powers the siren Decelerator Reduce rpm in starting phase Energized as soon as the engine starts, for the max duration set. Accelerator Opposite function to the above. Stop magnets Output energized for engine stop Glowplugs Glowplug preheating before starting Gas valve Gas delivery solenoid valve. Opening delayed in relation to starter motor activation, and closed in advance in relation to stop command. Choke Choke for petrol engines Priming valve Petrol injection for starting gas-fuelled engines The priming valve relay is enabled at the same time as the gas solenoid valve only during the first start attempt. Dummy load steps (x) Controls the contactors to switch in the dummy load (x=1…4). Load shedding steps (x) Controls the contactors for load shedding (x=1…4) Compressed air Start engine with compressed air, as an alternative/alternating with starter motor. See parameter P11.26. Operating mode Output energized when the RGK800 is in one of the modes set with parameter P23.13. Mains voltage state Energized when the mains voltage returns within the set limits. Not available on RGK800SA. Generator voltage state Energized when the generator voltage returns within the set limits. Engine running Energized when the engine is running. OFF mode Energized when the RGK800 is OFF. MAN mode Energized when the RGK800 is in MAN mode. AUT mode Energized when the RGK800 is in AUT mode. TEST mode Energized when the RGK800 is in TEST mode. Cooling Energized when the cooling cycle is running Generator ready Indicates the RGK800 is in automatic mode and there are no active alarms. Preheating valve Controls the fuel preheating valve See description of parameters P11.06 and P11.07. Heater Controls the engine heater, using engine temperature reading and parameters P09.10 and P09.11. Fuel filling pump Controls the fuel filling pump Can be controlled by the start and stop inputs, or on the basis of the level detected by the analog sensor. See parameters P10.09 and P10.10. Remote alarms/states Pulse output for communication with the RGKRR in digital I/O mode. LIM limits (x) Output controlled by the state of the limit threshold LIM(x) (x=1..16) defined by the index parameter. PUL pulses (x) Output controlled by the state of the energy pulse variables PUL(x) (x=1..6). Flag PLC(x) Output controlled by flag PLCx (x=1..32). REM(x) remote variable Output controlled by remote variable REMx (x=1..16). Alarms A01-Axx Output energized with alarm Axx is enabled (xx=1…alarms number). Alarms UA1..UAx Output energized with alarm UAx is enabled (x=1…8). G B 31100162 COMMANDS MENU – The commands menu allows executing some occasional operations like reading peaks resetting, counters clearing, alarms reset, etc. – If the Advanced level password has been entered, then the commands menu allows executing the automatic operations useful for the device configuration. – The following table lists the functions available in the commands menu, divided by the access level required. CODE I336 GB I D F E 02 14 C01 COMMAND Reset maintenance interval 1 ACCESS LEVEL User DESCRIPTION G B Resets maintenance alarm MNT1 and recharges the counter with the set number of hours. C02 Reset maintenance interval 2 User As above, with reference to MNT2. C03 Reset maintenance interval 3 User As above, with reference to MNT3. C04 Reset engine partial hour counter User Resets the partial counter of the engine. C05 Reset mains partial energy. User Resets the mains partial energy counter. C06 Reset generator partial energy. User Resets the generator partial energy counter. C07 Reset generic counters CNTx User C08 Reset limits status LIMx C09 Reset High/ low User Resets High/low peaks of the measures C10 Reset engine total hour counter Advanced Resets the total counter of the engine. C11 Engine hour counter settings Advanced Lets you set the total hour counter of the engine to the desired value. C12 Reset no. starts counter Advanced Resets counter for the number of attempted starts and the percentage of successful attempts. C13 Reset closing counters Advanced Resets the generator on-load counter. C14 Reset mains total energy. Advanced Resets the mains total energy counter.(only for RGK800) C15 Reset generator total nergy. Advanced Resets the generator total energy counter. C16 Reload rent hours Advanced Reloads rent timer to set value. C17 Reset events list Advanced Resets the list of historical events. C18 Reset default parameters Advanced Resets all the parameters in the setup menu to the default values. C19 Save parameters in backup memory Advanced Copies the parameters currently set to a backup for restoring in the future. C20 Reload parameters from backup memory Advanced Transfers the parameters saved in the backup memory to the active settings memory. C21 Fuel purge Advanced Energizes the fuel valve without startingthe engine. The valve remains energized for max 5 min. Or until the OFF mode is selected. C22 Forced I/O Advanced Enables test mode so you can manually energize any output. Utente Resets generic counters CNTx. Reset ritenitive limits status LIMx. Warning! In this mode the installer alone is responsible for the output commands. C23 Resistive sensors offset regulation Advanced Lets you calibrate the resistive sensors, adding/subtracting a value in Ohms to/from the resistance measured by the resistive sensors, to compensate for cable length or resistance offset. The calibration displays the measured value in engineering magnitudes. C24 Reset PLC program Advanced Deletes the program with the PLC logic from the internal memory of the RGK800. C25 Sleep mode Advanced Enables battery-saving sleep mode. – Once the required command has been selected, press to execute it. The device will prompt for a confirmation. Pressing again, the command will be executed. – To cancel the command execution press OFF. – To quit command menu press OFF. INSTALLATION – RGK800 is designed for flush-mount installation. With proper mounting, it guarantees IP65 front protection. – Insert the device into the panel hole, making sure that the gasket is properly positioned between the panel and the device front frame. – Make sure the tongue of the custom label does not get trapped under the gasket and break the seal. It should be positioned inside the board. – From inside the panel, for each four of the fixing clips, position the clip in its square hole on the housing side, then move it backwards in order to position the hook. – – – – Repeat the same operation for the four clips. Tighten the fixing screw with a maximum torque of 0.5Nm. In case it is necessary to dismount the system, repeat the steps in opposite order. For the electrical connection see the wiring diagrams in the dedicated chapter and the requirements reported in the technical characteristics table. 37 31100162 27 28 29 30 31 32 33 7 8 9 15 16 17 18 RS485 14 34 35 36 37 38 39 40 41 42 F4A F2A 13 CAN CURRENT INPUTS 10 11 12 CT4 6 S1 S2 S2 5 CT3 4 S1 3 CT2 2 S1 1 CT1 3x F1A S1 3x F1A L1 L2 L3 N GENERATOR CONT. GENERATOR VOLTAGE L1 L2 L3 N MAINS CONTACTOR (RGK800 ONLY) I336 GB I D F E 02 14 MAINS VOLTAGE (RGK800 ONLY) WIRING DIAGRAMS Wiring diagram for three-phase generating set with pre-energised battery charger alternator TR L H SG TR A B SG 19 20 21 22 43 44 45 46 47 48 49 50 51 52 G B 23 24 25 26 53 54 55 56 57 58 59 60 F8A +D Reference earth for analog sensors to be connected directly on the engine block. NOTES S2 terminals are internally interconnected. The dotted section refers to use with RGK800 control CANBUS CONNECTION The CANbus connection has two 120-Ohm termination resistors at both ends of the bus. To connect the resistor incorporated in the RGK800 board, jumper TR and CAN-L. 38 MAINS CONTACTOR (RGK 800 ONLY) GENERATOR CONTACTOR OIL PRESSURE ENGINE TEMPERATURE FUEL LEVEL REMOTE START GENETAROR OVERLOAD COOLER LEVEL PICK-UP / W PICK-UP / W PROGRAMMABLE INPUT (ANALOG) FUEL LEVEL (ANALOG) ENGINE TEMPERATURE (ANALOG) OIL PRESSURE ( ANALOG) ENGINE ANALOG GROUND ❶ GLOBAL ALARM W ALTERNATOR TYPE BOSCH, MARELLI, LUCAS.... COM NO NC EMERGENCY PUSH BUTTON FUEL SOLENOID VALVE START SIREN DECELERATOR MECHANICAL FAILURE ELECTRICAL FAILURE – + REMOTE ALARM BATTERY 12 O 24VDC BATTERY CHARGER +B 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 27 28 INGRESSI CORRENTE 5 6 7 8 29 30 31 32 33 9 10 11 12 13 14 34 35 36 37 38 39 40 41 42 TA4 CONTATTORE RETE (SOLO RGK 800) 2x F1A 1 2 3 4 G B S1 S2 S2 2x F1A 16 17 18 TA2 15 TA1 14 CONT. GENERATORE TA4 S1 S2 S2 13 N S1 9 10 11 12 L1 L2 N S1 5 6 7 8 L1 L2 TENSIONE GENERATORE TENSIONE RETE (SOLO RGK 800) INGRESSI CORRENTE TA1 CONT. GENERATORE F1A 1 2 3 4 27 28 N WIRING FOR TWO-PHASE GENERATING SET S1 F1A CONTATTORE RETE (SOLO RGK 800) L1 N 15 16 17 18 43 44 45 46 47 48 49 NOTES S2 terminals are internally interconnected. The dotted section refers to use with RGK 800 control. WIRING FOR GENERATING SET WITH PERMANENT MAGNET BATTERY CHARGER ALTERNATOR 1 2 3 4 27 28 5 6 7 8 29 30 31 32 33 9 10 11 12 WIRING FOR GENERATING SET WITH PICK-UP SPEED DETECTOR 1 2 3 4 13 14 15 16 17 18 34 35 36 37 38 39 40 41 42 F4A F2A 27 28 43 44 45 46 47 5 6 7 8 29 30 31 32 33 9 10 11 12 13 14 15 16 17 18 34 35 36 37 38 39 40 41 42 F4A F2A F8A 43 44 45 46 47 F8A +D EMERGENCY PUSH BUTTON FUEL SOLENOID VALVE BATTERY 12 O 24VDC EMERGENCY PUSH BUTTON FUEL SOLENOID VALVE ALTERNATOR TYPE DUCATI, SAPRISA, ECC AC AC PICK-UP / W PICK-UP / W G WIRING FOR EARTH FAULT MEASURE G ALTERNATOR TYPE BOSCH, MARELLI, LUCAS.... +B RA OUTPUT USED AS RELAY DRIVER 29 30 31 32 33 CT3 CURRENT INPUTS CT2 CT1 13 34 35 36 37 38 39 40 41 42 14 S1 S2 S2 S1 S1 S1 9 10 11 12 15 16 17 18 43 44 45 46 47 48 49 CT4 / TA4 27 28 F2A F0,1A 29 30 31 32 33 DC coil relay MAX 50mA F2A F0,1A BATTERY 12 OR 24VDC 27 28 5 6 7 8 29 30 31 32 33 DC coil relay MAX 50mA BATTERY 12 OR 24VDC 1 2 3 4 1 2 3 4 GENERATOR 27 28 3x F1A PNP output 1 2 3 4 GENERATOR CONT. MAINS CONTACTOR (RGK800 ONLY) GENERATOR VOLTAGE NPN output L1 L2 L3 N PICK-UP / W PICK-UP / W W C +B BATTERY 12 O 24VDC I336 GB I D F E 02 14 L1 TENSIONE GENERATORE TENSIONE RETE (SOLO RGK 800) 31100162 WIRING FOR SINGLE-PHASE GENERATING SET Not as protection 39 31100162 RS-485 INTERFACE WIRING I336 GB I D F E 02 14 G B TR A B SG TR A RS485 RS485 1 27 2 28 3 29 4 30 5 31 32 6 33 7 8 9 10 11 13 14 15 16 17 18 12 34 35 36 37 38 39 40 41 42 19 20 21 22 43 44 45 46 47 48 49 50 51 52 B SG 1 23 24 25 26 2 27 53 54 55 56 57 58 59 60 3 29 28 4 30 5 31 6 32 7 33 8 9 10 11 34 35 36 37 38 39 40 41 42 12 13 14 15 16 17 18 19 20 21 22 43 44 45 46 47 48 49 50 51 52 23 24 25 26 53 54 55 56 57 58 59 60 MUTUAL STANDBY - Connection of the gen-set controllers through RS-485 interface TR A B SG TR 27 2 28 3 29 4 5 31 30 32 6 33 7 8 9 10 11 34 35 36 37 38 39 40 41 42 13 14 15 16 17 18 12 19 20 21 22 43 44 45 46 47 48 49 50 51 52 1 23 24 25 26 27 53 54 55 56 57 58 59 60 2 3 29 28 4 5 31 30 6 32 33 7 8 9 10 11 12 13 14 15 16 17 18 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 19 20 21 22 GEN 17 18 20 21 22 23 24 25 26 CAN CURRENT OUT 10 OUT 9 19 TR A B SG 16 L 15 H 14 SG 13 TR 12 S2 11 S2 10 S1-2 9 S1-3 L2 8 S1-4 L1 MAINS 7 S1-1 6 N 5 L3 4 N L2 2 L1 3 L3 TERMINALS POSITION 1 RS485 SLOT 1 SLOT 2 40 30 31 32 33 34 35 36 37 38 39 40 41 42 PICK-UP / W PRESS FUEL TEMP PROG 53 54 55 56 57 58 59 60 AC 43 44 45 46 47 48 49 50 51 52 AC INP 1 INP 2 INP 3 INP 4 INP 5 INP 6 INP 7 INP 8 29 S. GND 28 D+ -+ EXC. BATTERY PICK-UP / W + COM 2 OUT 6 OUT 5 OUT 4 OUT 3 OUT 2 OUT 1 + COM 1 OUT 8 OUT 7 SLOT 3 27 B SG RS485 RS485 1 A 23 24 25 26 53 54 55 56 57 58 59 60 31100162 MECHANICAL DIMENSIONS (mm) 240.00 56.40 32.60 11.30 180.00 I336 GB I D F E 02 14 G B CUTOUT (mm) 160.00 220.00 MANUAL REVISION HISTORY REV DATE NOTES 00 24.02.2012 – First release 01 14.03.2012 – Added description of alarm A59 – Fuel filling pump failure – Weight has been specified 02 08.10.2012 – Added description of mutual standby function – Added description of modem GSM function 03 02.10.2013 – Added description of mutual standby alarm – Modified command menù 41 31100162 TECHNICAL CHARACTERISTICS Rated voltage Supply 12 or 24V= indifferently Rated current 2A DC1 each Maximum current consumption 400mA at 12V= and 200mA at 24V= Protection Overload, short circuit and reverse polarity Maximum power consumption/dissipation 4.8W 7…33V= SSR output OUT 7 Minimum voltage at the starting 5.5V= Type of output NO Stand-by current 70mA at 12V= and 40mA at 24V= Rated voltage 10 - 30V= 150ms Max current 50mA I336 GB I D F E 02 14 Voltage range Micro interruption immunity Relay output OUT 8 (voltage free) Digital inputs Negative Type of contact Current input ≤10mA UL Rating B300 / 30V= 1A Pilot Duty Input “low” voltage ≤1.5V (typical 2.9V) Rated voltage 250V~ Input “high” voltage ≥5.3V (typical 4.3V) Rated current at 250V~ 8A AC1 (1,5A AC15) ≥50ms Relay output OUT 9 (voltage free) Input type Input delay Type of contact Analog inputs Pressure sensor Temperature sensor Fuel level sensor Programmable sensor 1 NC (mains contactor) UL Rating B300 / 30V= 1A Pilot Duty Rated voltage 250V~ (400V~ max) Current 10mA = max Measuring range 0 - 1350Ω Rated current at 250V~ 8A AC1 (1,5A AC15) Current 10mA = max Measuring range 0 - 1350Ω Type of contact Current 10mA = max Measuring range 0 - 1350Ω UL Rating B300 / 30V= 1A Pilot Duty Rated voltage 250V~ (400V~ max) Rated current at 250V~ 8A AC1 (1,5A AC15) -0.5V - +0.5V= Relay output OUT 10 (voltage free) 1 NO (generator contactor) Communication Lines Speed input “W” Input type AC coupling Voltage range 2.4…75Vpp Frequency range 40…2000Hz Pick-up input Input type Voltage range 1 changeover Current 10mA = max Measuring range 0 - 450Ω Analog ground voltage AC coupling High sensitivity: Low sensitivity: 1.6...60Vpp – 0.6...21VRMS 4.8...150Vpp – 1.7...53VRMS Frequency range 20Hz...10000Hz Measuring input impedance >100kΩ Engine running input (500rpm) for permanent magnet alternator Input type AC coupling Voltage range 0…44V~ Engine running input (500rpm) for pre-excited alternator Voltage range 0…44V= Maximum input current 12mA Maximum voltage at +D terminal 12 or 24V= (battery voltage) Pre-excitation current ( 42 terminal) 230mA 12V= – 130mA 24V= Mains and generator voltage inputs Maximum rated voltage Ue Measuring range 600V~ L-L (346V~ L-N) 50…720V L-L (415V~ L-N) Frequency range 45…65Hz – 360…440Hz Measuring method True RMS Measuring input impedance > 0.55MΩ L-N > 1,10MΩ L-L Wiring mode Single-phase, two-phase, three-phase with or without neutral or balanced three-phase system. Current inputs RS485 Serial interface Opto-isolated Baud-rate programmable 1200…38400 bps Voltage insulation (RS485-VBatt.) 1kV CANbus interface Not isolated Real time clock Energy storage Back-up capacitors Operating time without supply voltage About 12...15 days Insulation Rated insulation voltage Ui 600V~ Rated impulse withstand voltage Uimp 9.5kV Power frequency withstand voltage 5,2kV Ambient conditions Operating temperature -30 - +70°C Storage temperature -30 - +80°C Relative humidity <80% (IEC/EN 60068-2-78) Maximum pollution degree 2 Overvoltage category 3 Measurement category III Climatic sequence Z/ABDM (IEC/EN 60068-2-61) Shock resistance 15g (IEC/EN 60068-2-27) Vibration resistance 0.7g (IEC/EN 60068-2-6) Connections Terminal type Plug-in / removable Conductor cross section (min… max) 0.2…2.5 mm² (24…12 AWG) Tightening torque 0.56 Nm (5 lbin) Housing Version Flush mount Material Polycarbonate Rated current Ie 1A~ or 5A~ Degree of protection IP65 on front - IP20 terminals Measuring range for 5A scale: 0.015 - 6A~ for 1A scale: 0.015 – 1.2A~ Weight 960g for RGK800; 980g for RGK800SA Type of input Shunt supplied by an external current transformer (low voltage). Max. 5A Certifications and compliance Certifications obtained cULus Measuring method True RMS UL Marking Overload capacity +20% Ie Use 60°C/75°C copper (CU) conductor only Overload peak 50A for 1 second Power consumption <0.6VA AWG Range: 24 - 12 AWG stranded or solid Field Wiring Terminals Tightening Torque: 5lb.in Measuring accuracy Mains and generator voltage For use on a flat surface of a type 4X enclosure Tighting torque used for fixing screw =0.5Nm ±0.25% f.s. ±1digit SSR output OUT1 and OUT 2 (+ battery voltage output) Type of output 2 x 1 NO + one common terminal Rated voltage 12-24V= from battery Rated current 2A DC1 each Protection Overload, short circuit and reverse polarity SSR output OUT3 - OUT 6 (+ battery voltage output) Type of output 42 12-24V= from battery Battery rated voltage 4 x 1 NO + one common terminal Comply with standards IEC/EN 61010-1, IEC/EN 61000-6-2, IEC/ EN 61000-6-3, UL508, CSA C22.2 N°14 G B
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