Omron dc12 24v zen 20c1dr d v2 инструкция

Программируемое реле ZEN, питание 12-24В=, аналог.вх., 12 входов 24В=, 8 релейн.вых, ЖК- дисплей,часы,календарь, возм. расширение

Programmable Relay

ZEN V2 Units

Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any

questions or comments. Refer to “Warranty and Application

Considerations” on page 36, and “Precautions for Safe Use” on page 34.

Even Broader Applications with Increased

Functionality and Higher Precision

• Increased functionality in a compact body (70 mm wide

×

90 mm high).

• Easy programming is available using the LCD and operation buttons. (See note 1.)

• This single Unit easily provides relay, timer, counter, and time switch functions.

• Expansion is easy with Expansion I/O Units, allowing up to 44

I/O points. (See note 2.)

• Economy-type and Communications-type CPU Units have been added to series.

• Improved Weekly Timers (See note 1.)

Increased timing accuracy with a monthly deviation of ±15 s max. Multiple-day operation and pulse output operation have been added.

• Select from two power supply options:

100 to 240 VAC or 12 to 24 VDC.

Note: 1. Not supported for [email protected] C2 @@ @ -V2 models.

2. When using CPU Units with 20 I/O points.

The information in this document applies to V2 Units.

Refer to page 29 for details on differences with previous

products.

Features

■

Easy and Simple Programming for Automatic Small-scale Control

Saves Space, Wiring, and Installation Steps

• Versatile functionality in a compact body (70 mm wide

×

90 mm high).

• This single Unit easily provides relay, timer, counter, and time switch functions. Wiring work is greatly reduced because separate wiring is not required for devices such as timers and counters.

Easy Programming

The LCD screen comes with 8 operation buttons on the front panel to enable programming in ladder view format. The LCD screen also has a backlight, making it easier to see when the ZEN is used in dark locations.

Note: Not supported for [email protected] C2 @@ @ -V2 models.

70 mm

90 mm

Programmable Relay

ZEN V2 Units

1

Flexible Expansion Enables Up to 44 I/O

Points

Up to three Expansion I/O Units can be connected if there are not enough I/O points. Expansion I/O Units are only 35 mm wide.

Note: CPU Units with 10 I/O points can be expanded to 34 I/O points.

Expansion I/O Units cannot be connected to Economy-type

CPU Units.

Support Software with Simulation Function

• Programs can be easily written, saved, and monitored by personal computer.

• Programs can be simulated on the personal computer without connecting to the ZEN.

Note: For notebook computers that do not have an RS-232C serial port, connect the computer to the ZEN by connecting an

OMRON CS1W-CIF31 USB-Serial Conversion Cable to the

ZEN-CIF01 Connecting Cable.

Other Versatile Functions

• Use of a Memory Cassette makes it easy to copy and save programs.

• Equipped with two analog input channels (CPU Units with DC power supply only).

• Password function ensures security. (See note.)

• Multi-language display in six languages (English, Japanese,

German, French, Spanish, Italian). (See note.)

• Display user-set messages or analog-converted values. (See note.)

Note: Not supported for [email protected] C2 @@ @ -V2 models.

■

Enhanced Features of V2 CPU Units

Improved Weekly Timer and Calendar Timer

Functions

Note: Not supported for [email protected] C2 @@ @ -V2 models.

• The time precision has been increased.

Conventional model: 2-min difference/month

↓

-V2 models:

±

15-s difference/month (at 25

°

C)

• Multiple-day operation and pulse-output operation are now possible.

• These improved functions are convenient for time-controlled applications such as lighting and air conditioning control.

RS-485 Communications Model Added to

Series

Production line conditions can be remotely monitored by monitoring the ZEN control status.

Lighting control Air conditioning control

Economy-type Added to the Series

• Economy-type CPU Units with a more affordable price have been added to the series, although Expansion I/O Units cannot be added.

12 to 24 VDC Line Voltage Operation

Operation is now possible with 12 VDC.

Expansion I/O Units have been reduced to half-size (35 mm wide).

Production line

Office

More Precise Analog Input

Conventional model:

±

10% FS

→

-V2 models:

±

1.5% FS

DC power supply models are equipped with two analog inputs (0 to

10 V). There are four analog comparators. The increased precision makes it even easier to use the Unit in simple control applications with voltage, current, temperature, and other analog values.

8-digit Counter, 150-Hz Counter

• An 8-digit counter and 8-digit comparator have been added.

• The maximum count for DC power supply models is 150 Hz.

Twin-timer Operation Added

Twin-timer operation allows you to set ON and OFF times separately, greatly simplifying intermittent operation.

2

Programmable Relay

ZEN V2 Units

■

Series Configuration

CPU Unit

Power supply voltage: 100 to 240 VAC, 12 to 24 VDC, Output: Relay, transistor output

With LCD display, operation buttons, and calendar/clock function

10 I/O points 20 I/O points

LED type

10 I/O points

ZEN-10C2 @

20 I/O points

ZEN-20C2 @

This CPU Unit has no LCD, operation buttons, or calendar/clock function

Standard LCD type Economy type

ZEN-10C1 @ ZEN-10C3 @

Expansion I/O Units cannot be connected.

Expansion I/O Unit

Only 35-mm wide.

4 input, 4 output points

Communications type

Standard LCD type Economy type

ZEN-10C4 @ ZEN-20C1 @ ZEN-20C3 @

(10 I/O points)

RS-485 communications type.

Expansion I/O Units cannot be connected.

Power Supply Unit

Same shape and design as ZEN.

24 VDC, 30 W

Support Software

Allows easy programming and operation simulation.

Programmable Relay

ZEN V2 Units

3

Model Number Structure

■

Model Number Legend

Note: This model number legend includes combinations that are not available.

Please check “List of Models” for availability.

CPU Units

ZEN-

@

C

@@@

—

@

-V2

1

2 3 4 5

1. Number of I/O points

10: 6 inputs and 4 outputs (See note.)

20: 12 inputs and 8 outputs

2. Type classifier

1: Standard LCD type with display

2: LED type without display

3: Economy type with display

(Expansion I/O Units cannot be connected.)

4: Communications type with display

Note: The Communications-type CPU Unit has 6 inputs and 3 outputs.

Expansion I/O Units

ZEN-8E1

@@

1 2 3 4

1. Number of I/O points

8: 4 inputs and 4 outputs

2. Unit version classifier

E1: Can connect to V2 CPU Units (See note.)

3. Input type

A: AC input

D: DC input

4. Output type

R: Relay

T: Transistor

5. Supply voltage

A: AC power supply

D: DC power supply

3. Input type

A: AC input

D: DC input

4. Output type

R: Relay

T: Transistor

Note: Use a ZEN-8E @@ /-4E @ to connect to pre-V1 and V1 CPU Units.

4

This data sheet is provided as a guideline for selecting products. Be sure to refer to the following user manuals for application precautions and other information required for operation before attempting to use the product.

ZEN Operation Manual (Cat. No. Z211)

ZEN Communications User’s Manual (Cat. No. Z212)

ZEN Support Software Operation Manual (Cat. No. Z184-E1-03)

The PDF versions of these manuals can be downloaded from the following website.

ZEN Website http://www.zen.omron.co.jp/eng/index.html

Programmable Relay

ZEN V2 Units

Ordering Information

■

List of Models

CPU Units and Expansion I/O Units

Unit

CPU

Units

Name

Standard

LCD type

No. of

I/O points

10

LCD display

Yes

Power supply voltage

100 to 240 VAC

12 to 24 VDC

6

Inputs

100 to 240 VAC

12 to 24 VDC

4

Outputs

Relays

Buttons, calendar, and clock

Yes

Analog input

No

Yes

20 100 to 240 VAC

12 to 24 VDC

12 100 to 240 VAC

12 to 24 VDC

8

Transistors

Relays No

Yes

LED type without display

(See note 1.)

10

20

No 100 to 240 VAC

12 to 24 VDC

100 to 240 VAC

12 to 24 VDC

6 100 to 240 VAC

12 to 24 VDC

4

12 100 to 240V AC 8

12 to 24 VDC

Transistors

Relays

Transistors

Relays

No No

Yes

No

Yes

ZEN Kit

Economy type

(Expansion

I/O Units cannot be connected)

Communications type

10

20

Expansion I/O Units

Yes 100 to 240 VAC

12 to 24 VDC

100 to 240 VAC

12 to 24 VDC

6 100 to 240 VAC

12 to 24 VDC

12 100 to 240 VAC

12 to 24 VDC

4

8

Transistors

Relays

Relays

Yes

10 100 to 240 VAC

12 to 24 VDC

6 100 to 240 VAC

12 to 24 VDC

3 Relays

Set containing CPU Unit (ZEN-10C1AR-A-V2), Connecting Cable, ZEN Support Software, and manual.

Set containing CPU Unit (ZEN-10C1DR-D-V2), Connecting Cable, ZEN Support Software, and manual.

8 —100 to 240 VAC 4 100 to 240 VAC 4 Relays —

No

Yes

No

Yes

No

Yes

12 to 24 VDC

—

12 to 24 VDC

Transistors

Model

ZEN-10C1AR-A-V2

ZEN-10C1DR-D-V2

ZEN-10C1DT-D-V2

ZEN-20C1AR-A-V2

ZEN-20C1DR-D-V2

ZEN-20C1DT-D-V2

ZEN-10C2AR-A-V2

ZEN-10C2DR-D-V2

ZEN-10C2DT-D-V2

ZEN-20C2AR-A-V2

ZEN-20C2DR-D-V2

ZEN-20C2DT-D-V2

ZEN-10C3AR-A-V2

ZEN-10C3DR-D-V2

ZEN-20C3AR-A-V2

ZEN-20C3DR-D-V2

ZEN-10C4AR-A-V2

ZEN-10C4DR-D-V2

ZEN-KIT01-EV4

ZEN-KIT02-EV4

ZEN-8E1AR

(See notes 2, 3.)

ZEN-8E1DR

(See note 2.)

ZEN-8E1DT

(See note 2.)

Note: 1. Programming is not possible using only the CPU in the LED-type CPU Unit. ZEN Support Software or a Memory Cassette is required.

2. Cannot be connected to pre-V1 and V1 CPU Units.

3. The ZEN-8E1AR cannot be connected to a CPU Unit with DC power supply.

Power Supply Unit

30 W

Power ratings Input voltage

100 to 240 VAC

Output voltage

24 VDC

Note: Refer to the ZEN-PA03024 Datasheet (Cat. No. L103) for detailed specifications.

1.3 A

Output current Model

ZEN-PA03024

Programmable Relay

ZEN V2 Units

5

Accessories (Order Separately)

Name Specifications

Memory Cassette EEPROM (for data security and copying)

Remarks

Enables programs and parameter settings to be saved or copied to another

ZEN. (See note 1.)

Model

ZEN-ME01

LCD-type CPU Unit with display (See note 2.)

Supported

LED-type CPU Unit without display (See note 3.)

Not supported Transfer from ZEN to

Memory

Transfer from Memory

Cassette to ZEN

Supported Automatic transfer when power turned ON

Not supported Memory Cassette initialization

—

Supported

Connecting Cable 2 m RS-232C (9-pin Dsub connector)

Battery Unit

ZEN-CIF01

10 years min. Battery life

(at 25

°

C)

Ladder programs and parameter settings are saved to the CPU Unit EEP-ROM but calendar, clock, and holding timer bits and holding timer/counter present values are held by the capacitor. Therefore, if the power supply is interrupted for 2 days or more (at 25°C), this data will be reset. Use a Battery Unit for systems where the power supply may be interrupted for long periods.

ZEN-BAT01

ZEN Support

Software

Runs on Windows 95, 98,

2000, ME, XP, or NT 4.0.

Specifically designed for the ZEN (CD-ROM).

ZEN-SOFT01-V4

Note: 1. Memory Cassettes created using a CPU Unit can be read to other CPU Units, regardless of which model is used. Restrictions, apply, however, to

the functions that can be used, depending on the CPU Unit version combination. For details, refer to “Memory Cassette and CPU Unit

Combinations” on page 33.

2. Standard LCD-type, Economy-type, and Communications-type CPU Units (i.e., excluding [email protected] C2 @@ @ -V2 models).

3. LED-type CPU Unit without display (i.e., [email protected] C2 @@ @ -V2 models).

Mounting Accessories (Order Separately)

Name

Mounting Track

End Plate

Spacer

Specifications Model

50 cm (l)

×

7.3 mm (t) PFP-50N

1 m (l)

×

7.3 mm (t)

1 m (l)

×

16 mm (t)

PFP-100N

PFP-100N2

PFP-M

PFP-S

System Configuration

Power Supply Unit

Battery Unit

CPU Unit

Expansion I/O Unit

Connecting Cable

Memory Cassette

Support Software

Note: 1. Up to 3 Expansion I/O Units can be connected to any type of CPU Unit except for Economy-type CPU Units. Expansion I/O Units with AC Inputs, however, cannot be connected to CPU Units with DC Power Supplies.

2. The Connecting Cable and Memory Cassette cannot be connected to the ZEN at the same time.

3. Programs cannot be written to LED-type CPU Units (i.e., [email protected] C2 @@ @ -V2 models) without the ZEN Support Software or a Memory Cassette.

6

Programmable Relay

ZEN V2 Units

Specifications

■

Ratings

Item

Rated supply voltage

Operating voltage range

Power consumption

ZEN-

@

C

@

AR-A-V2/ZEN-8E1AR

100 to 240 VAC, 50/60 Hz

85 to 264 VAC

CPU Units without Expansion I/O Units

• ZEN-10C1AR-A-V2/ZEN-10C2AR-A-V2

100 V AC: 5 VA max.

240 V AC: 7 VA max.

• ZEN-10C3AR-A-V2

100 V AC: 5 VA max.

240 V AC: 6 VA max.

• ZEN-10C4AR-A-V2

100 V AC: 6 VA max.

240 V AC: 8 VA max.

• ZEN-20C @ AR-A-V2

100 V AC: 7 VA max.

240 V AC: 10 VA max.

CPU Units with three Expansion I/O Units

• ZEN-10C1AR-A-V2/ZEN-10C2AR-A-V2

100 V AC: 6 VA max.

240 V AC: 8 VA max.

• ZEN-10C4AR-A-V2

100 V AC: 7 VA max.

240 V AC: 9 VA max.

• ZEN-20C @ AR-A-V2

100 V AC: 8 VA max.

240 V AC: 11 VA max.

Specification

[email protected]

10.8 to 28.8 VDC

C

@

D

@

12 to 24 VDC (DC ripple rate: 5% max.)

CPU Units without Expansion I/O Units

• ZEN-10C @ DR-D-V2

12/24 V DC: 3 W max.

(ZEN-10C3DR-D-V2: 2.8 W max.)

• ZEN-10C @ DT-D-V2

12/24 V DC: 2 W max.

• ZEN-20C @ DR-D-V2

12/24 V DC: 4 W max.

• ZEN-20C

@

DT-D-V2

12/24 V DC: 2 W max.

CPU Units with three Expansion I/O Units

• ZEN-10C @ DR-D-V2

12/24 V DC: 4 W max.

• ZEN-10C @ DT-D-V2

12/24 V DC: 3 W max.

• ZEN-20C @ DR-D-V2

12/24 V DC: 5 W max.

• ZEN-20C @ DT-D-V2

12/24 V DC: 3 W max.

Expansion I/O Units

• ZEN-8E1DR

12/24 V DC: 2 W max.

-D-V2/ZEN-8E1D @

Expansion I/O Units

• ZEN-8E1AR

100 V AC: 3 VA max.

240 V AC: 4 VA max.

Inrush current

ZEN-10C

ZEN-20C

@

@

AR-A-V2: 3 A max.

AR-A-V2: 4 A max.

ZEN-10C @ D @ -D-V2: 30 A max.

ZEN-20C @ D @ -D-V2: 30 A max.

15 A max.

ZEN-8E1AR: 1.5 A max.

0 to 55

°

C (

−

25 to 55

°

C for [email protected] C2 @@ @ -V2 models)

ZEN-8E1DR:

Ambient temperature

Ambient storage temperature

−

20 to 75

°

C (

−

40 to 75

°

C for [email protected] C2 @@ @ -V2 models)

Ambient humidity

Ambient conditions

Mounting method

10% to 90% (with no condensation)

No corrosive gases

Surface mounting, DIN track mounting (standard (vertical) installation and horizontal installation) (See notes 1 and 2.)

Terminal block

Terminal screw tightening torque

Degree of protection

Solid-line terminal block (use solid lines or fine wiring terminals.)

0.5 to 0.6 N·m

IP20 (Mounted inside a control panel)

Note: 1. Can be mounted to 35-mm DIN Track.

2.

Standard (Vertical) installation

Horizontal installation

Programmable Relay

ZEN V2 Units

7

■

Characteristics

Item

Control method

I/O control method

Programming language

Program capacity

Stored program control

Cyclic scan

Ladder diagram

Specification

96 lines (3 input conditions and 1 output per line)

Max. No. of control I/O points

44 points (See note 1.)

CPU Units with 20 I/O points: 12 inputs and 8 outputs

Expansion I/O Units: 4 inputs and 4 outputs each, up to 3 Units.

LCD display (See note 2.)

12 characters

×

4 lines, with backlight

Operation buttons (See note 2.) 8 (4 cursor buttons and 4 operation buttons)

User program backup

Power interruption hold

Internal EEPROM, Memory Cassette (optional)

Internal holding bit status, holding timer/counter present values, calendar and clock (year, month, day of month, day of week, time)

• Super capacitor backup time: 2 days min. (25

°

C)

• Life of optional battery: 10 years min. (25

°

C)

Accuracy:

±

15 s/month (at 25

°

C)

Calendar and clock function

(See note 2.)

Timer accuracy

Maximum counting speed

Insulation resistance

Insulation

0.01 s unit:

−

0.05%

−

10 ms max. (rate for set value) min/s unit:

−

0.05%

−

1 s max. (rate for set value) h/min unit:

−

0.05%

−

1 min max. (rate for set value)

150 Hz: 8-Digit counter (F) set to high-speed operations (CPU Units with DC power supplies only)

(The counting speed may be less than 150 Hz depending on the cycle time of the program. See page 22.)

20 M

Ω

(at 500 VDC) min.:

Between power supply terminals and all output terminals.

Between terminals of different output circuits.

Between all terminals of CPU Unit and all terminals of Expansion I/O Unit.

• Reinforced insulation

Between power supply or input terminals and output terminals.

Between terminals of different output circuits.

Between all terminals of CPU Unit and all terminals of Expansion I/O Unit.

• No separation

Between power supply and input terminals of the same unit.

Between power supply terminals of CPU Unit and computer connector,

Battery Unit connector, or all Expansion Unit connectors (all interfaces are live parts).

Dielectric strength

Vibration resistance

2,300 VAC, 50/60 Hz for 1 min (leakage current 1 mA max.):

Between power supply terminals and all output terminals.

Between terminals of different output circuit.

Between all terminals of CPU Unit and all terminals of Expansion I/O Unit.

Conforms to IEC60068-2-6, 5 to 9 Hz with 3.5-mm single amplitude, 9 to 150 Hz acceleration 9.8 m/s

2

,

10 sweeps each in X, Y, and Z directions (1 octave/min)

Shock resistance

Weight

Conforms to IEC60068-2-27, 147 m/s

2

, 3 times each in X, Y, and Z directions.

CPU Unit with 10 I/O points: Approx. 300 g max.

CPU Unit with 20 I/O points: Approx. 350 g max.

Expansion I/O Unit: Approx. 120 g max.

Note: 1. Up to 34 points for CPU Units with 10 I/O points. With Communications-type CPU Units, however, the CPU Unit has 6 inputs and 3 outputs, for a maximum of 33 I/O points.

2. Not provided for LED-type CPU Unit without display (i.e., ZEN-

@

C2

@@

—

@

-V2 models).

■

Communications Specifications (Communications-type CPU Units)

Item

Communications

Synchronization method

Baud rate

Transmission code

Data bit length

Stop bit length

Error detection

Flow control

Interface

Retry function

Node number

ZEN-10C4

@

R-

@

-V2

RS-485 (two-wire, half duplex)

Start-stop synchronization

4800, 9600, or 19200 bps

ASCII

7 or 8 bits

1 or 2 bits

Vertical parity (none, even, odd), Block check character (BCC)

None

RS-485

None

0 to 99 (default: 1), XX (broadcasting)

8

Programmable Relay

ZEN V2 Units

■

Approved Standards

Item

Safety standards

EMC

(See note.)

Specification

cULus: UL508/CSA C22.2 No.142 Class I Div2 (pending approval)

Conforms to EN/IEC 61131-2 clause 11, excluding 11.7.2.2 (Overvoltage category 2 and Pollution degree II conforms to IEC 60664-1)

Radiation Field Emission

Noise Terminal Voltage Emission

CISPR11

CISPR11

Class A, Group 1

Class A, Group 1

Electrostatic Discharge Immunity

Electromagnetic Field Immunity

Electrical Fast Transient/Burst Immunity

Surge Immunity

IEC61000-4-2

IEC61000-4-3

IEC61000-4-4

IEC61000-4-5

In air: 8 kV, In contact: 6 kV

10 V/m

Power line

AC I/O: 2 kV

DC I/O: 1 kV

Normal Noise

AC power supply, AC I/O: 1 kV

DC power supply, DC I/O: 0.5 kV

Common Noise

AC power supply, AC I/O: 2 kV

DC power supply: 1 kV

DC I/O: 0.5 kV

Immunity to Conducted Disturbances Induced by Radio-frequency Fields

IEC61000-4-6 3 V

Momentary Power Interruption Immunity IEC61131-2 CPU Units with AC Power Supplies:

10 ms max.

CPU Units with DC Power Supplies:

2 ms max. (level: PS1)

Note: EMC conforms to EN 61131-2 clause 8 except in the following cases.

• When Expansion I/O Units with DC inputs are connected to a CPU Unit with an AC power supply, the burst immunity between power supplies will be 1 kv.

• When the signal wire for transistor outputs exceeds 10 m, the surge immunity of DC output signal lines will not conform.

■

Input Specifications

CPU Unit

AC Inputs (Not Isolated)

Item

Input voltage

Input impedance

Input current

ON voltage

OFF voltage

ON response time

OFF response time

Note: Can be selected using the filter settings.

Specifications

100 to 240 VAC +10%,

−

15%, 50/60 Hz

680 k

Ω

0.15 mA/100 VAC, 0.35 mA/240 VAC

80 VAC min.

25 VAC max.

50 ms or 70 ms at 100 VAC (See note.)

100 ms or 120 ms at 240 VAC (See note.)

100 to 240 VAC

Circuit drawing

IN

330 k

Ω

300 k

Ω

IN

51 k

Ω

Internal circuit

N

L

DC Inputs: I0 to I3 for Units with 10 I/O points, I0 to I9 for Units with 20 I/O Points (Not Isolated)

Item

Input voltage

Input impedance

Input current

ON voltage

OFF voltage

ON response time

OFF response time

12 to 24 VDC +20%,

−

10%

5.3 k

Ω

4.5 mA (typ.)/24 VDC

8 VDC min.

5 VDC max.

Specifications

15 ms or 50 ms (See note.)

12 to 24 VDC

Circuit drawing

IN

5.1 k

Ω

1.8 k

Ω

IN

COM

Note: Can be selected using the input filter settings, except when I0 is being used for an 8-digit counter with a high-speed input.

Internal circuit

Programmable Relay

ZEN V2 Units

9

DC Inputs: I4 and I5 for Units with 10 I/O points, Ia and Ib for Units with 20 I/O Points

(Not Isolated)

Circuit drawing

Analog

Inputs

Item

DC Inputs Input voltage

Input impedance

Input current

Specifications

12 to 24 VDC +20%,

−

10%

PNP:

NPN:

5.5 k

Ω

/14 VDC min.

100 k

Ω

/14 VDC max.

5.2 k

Ω

PNP:

NPN:

4.3 mA (typ.)/24 VDC

4.6 mA (typ.)/24 VDC

ON voltage

OFF voltage

Input range

External input impedance

8 VDC min.

3 VDC max.

ON response time

15 ms or 50 ms (See note.)

OFF response time

0 to 10 V

100 k

Ω

min.

Resolution

Accuracy

0.1 V (1/100 FS)

±

1.5% FS (at ambient operating temperature within rated range)

AD conversion data 0 to 10.5 V (in increments of 0.1 V)

Note: Can be selected using the input filter settings.

+

IN

−

COM

12 to 24 VDC

47 k

Ω

220 k

Ω

150 k

Ω

27 k

Ω

6.2 k

Ω

5.6 k

Ω

47 k

Ω

Expansion I/O Unit

AC Inputs (Not Isolated)

Item

Input voltage

Input impedance

Input current

ON voltage

OFF voltage

ON response time

Off response time

680 k

Ω

80 VAC min.

25 VAC max.

Specifications

100 to 240 VAC +10%,

−

15%, 50/60 Hz

0.15 mA/100 VAC, 0.35 mA/240 VAC

50 ms or 70 ms at 100 VAC (See note.)

100 ms or 120 ms at 240 VAC (See note.)

Note: Can be selected using the input filter settings.

100 to

240 VAC

N

L

Circuit drawing

IN

330 k

Ω

300 k

Ω

IN

51 k

Ω

DC Inputs (ZEN-8E1DR: Not Isolated, ZEN-8E1DT: Photocoupler Isolated)

Circuit drawing Item

Input voltage

Input impedance

Input current

ON voltage

OFF voltage

ON response time

OFF response time

Specifications

12 to 24 VDC +20%,

−

10%

6.5 k

Ω

3.7 mA (typ.)/24 VDC

8 VDC min.

5 VDC max.

15 ms or 50 ms (See note 1.)

12 to

24 VDC

IN

IN

±

6.2 k

Ω

(See note 2.)

COM

1.8 k

Ω

Note: 1. Can be selected using the input filter settings.

2. The ZEN-8E1DT has no +/- terminals. There is no need to supply power.

Internal circuit

10

Programmable Relay

ZEN V2 Units

■

Output Specifications (CPU Units and Expansion I/O Units)

Units with Relay Outputs

Item Specifications

Maximum switching capacity 250 VAC/8 A (resistive load: cos

φ

= 1)

24 VDC/5 A (resistive load)

Use the following values for the total of all outputs.

CPU Units with 10 I/O points: 20 A max.

(15 A max. for Communications-type CPU Units)

CPU Units with 20 I/O points: 40 A max.

Expansion I/O Units: 20 A max.

Minimum switching capacity 5 VDC/10 mA (resistive load)

Relay life Electrical

Resistive load: 50,000 times (cos

φ

= 1)

Inductive load: 50,000 times (cos

φ

= 0.4)

Mechanical

10 million times

ON response time

OFF response time

15 ms max.

5 ms max.

Circuit drawing

Q0 to Q3/OUT0 to OUT3

L

Q4/Q6

L

COM

L

Q5/Q7

Models with

20 I/O points only

The life under the worst conditions, of the output contacts used in

ZEN relay outputs is given in the above table. Guidelines for the normal life of the relays are shown in the diagram on the right.

Note: The switching capacity, switching durability, and applicable load area when actually using the relay depend on the type of load, environmental conditions, and switching conditions.

Therefore, be sure to confirm these conditions for the actual machine before use.

Life-test Curve (Reference Value)

Usage: 360 times/hour

1,000

500

300

250-VAC resistive load

24-VDC resistive load/

250-VAC inductive load

24-VDC inductive load

(t = 7 ms)

100

50

30

10

0 2 4 6 8 10

Contact current (A)

Units with Transistor Outputs

Item Specifications

Maximum switching capacity 24 VDC +20%, 500 mA

Leakage current

Residual voltage

ON response time

OFF response time

0.1 mA max.

1.5 V max.

1 ms max.

1 ms max.

Circuit drawing

Each circuit is configured with an independent common circuit

Q0 to Q3/OUT0 to OUT3

390

Ω

L

L

1 k

Ω

Internal circuit

COM

+

L

Q4/Q6

Models with

20 I/O points only

L

Q5/Q7

Programmable Relay

ZEN V2 Units

11

Connections

■

Input Connections

Units with AC Power Supply

Note: 1. Supply power to both the CPU Unit and Expansion I/O Units from the same power supply and turn them ON and OFF at the same time.

2. The input circuit commons for CPU Units with AC power supply are internally connected to the N terminal of the power supply circuit.

Wire the L terminal to the power supply of the input device.

3. The input circuit commons for Expansion I/O Units with AC power supply are internally connected to the N terminal of the power supply circuit. Wire the L terminal to the power supply of the input device.

CPU Units with 10 I/O Points and Expansion I/O Units

100 to 240 VAC, 50/60 Hz

L N

Circuit protector

Input device

L N NC I0 I1 I2 I3 I4 I5 L N IN0 IN1 IN2 IN3

CPU Unit with 10 I/O points ZEN-8E1AR Expansion

I/O Unit (AC input type)

CPU Units with 20 I/O Points and Expansion I/O Units

100 to 240 VAC, 50/60 Hz

L N

Circuit protector

Input device

L N NC I0 I1 I2 I3 I4 I5 NC I6 I7 I8 I9 Ia Ib L N IN0 IN1 IN2 IN3

CPU Unit with 20 I/O points Expansion I/O Unit

ZEN-8E1AR

(AC input type)

Connecting Expansion I/O Units with DC Inputs

Circuit protector

L

100 to 240 VAC, 50/60 Hz

N

DC power supply

Input device

COM IN0 IN1 IN2 IN3

Input device

L N NC I0 I1 I2 I3 I4 I5

COM IN0 IN1 IN2 IN3

CPU Unit with 10 I/O points

Expansion I/O

UnitZEN-8E1DR

(DC inputs and relay outputs)

Expansion I/O

UnitZEN-8E1DT

(DC inputs and transistor outputs)

Note: When connecting Expansion I/O Units with DC inputs to a CPU Unit with an AC power supply, the burst noise immunity will be 1 kV (IEC

61000-4-4).

12

Programmable Relay

ZEN V2 Units

Units with DC Power Supply

Note: 1. Be sure to connect the COM terminal before turning ON the power supply. If the COM terminal is disconnected, or if the wiring is changed after turning ON the power supply, a malfunction may occur.

2. Apply the power supply voltage through a relay or switch in such a way that the voltage reaches the rated value within 4 s. If the voltage is applied gradually, the power may not be reset or unstable output operations may result.

CPU Units with 10 I/O Points

For Connections to Negative (

−

) Common (PNP Connection)

12 to 24 VDC

Input device

COM

CPU Unit with 10 I/O points

For Connecting Analog Input Devices to Input Terminals I4 and I5

12 to 24 VDC

DC power supply

COM

CPU Unit with 10 I/O points

Note: When connecting an analog input device, always connect the negative side to the COM terminal.

For Connections to Positive (+) Common (NPN Connection)

12 to 24 VDC

+

−

COM

I0 I1 I2 I3 I4 I5

Input device

CPU Units with 10 I/O points

Note: When connected to the positive (+) common, I4 and I5 cannot be used as analog inputs.

Programmable Relay

ZEN V2 Units

13

CPU Units with 20 I/O Points

For Connections to a Negative Common (PNP Connection)

12 to 24 VDC

COM I0 I1 I2 I3 I4 I5 NC I6 I7 I8 I9 Ia Ib

Input device

CPU Unit with 20 I/O points

For Connecting Analog Input Devices to Input Terminals Ia and Ib

12 to 24 VDC

DC power supply

COM I0 I1 I2 I3 I4 I5 NC I6 I7 I8 I9 Ia Ib

CPU Unit with 20 I/O points

Note: When connecting an analog input device, always connect the negative side to the COM terminal.

For Connections to Positive (+) Common (NPN Connection)

12 to 24 VDC

+

−

COM I0 I1 I2 I3 I4 I5 NC I6 I7 I8 I9 Ia Ib

Input device

CPU Units with 20 I/O points

Note: When connected to the positive (+) common, Ia and Ib cannot be used as analog inputs.

Expansion I/O Units

Note: 1. Supply power to both the CPU Unit and Expansion I/O Units from the same power supply and turn them ON and OFF at the same time.

2. ZEN-8E1AR Expansion I/O Units with AC inputs cannot be connected to CPU Units with DC power supply.

3. The input circuit commons for ZEN-8E1DR Expansion I/O Units with relay outputs are each internally connected to one side of the power supply circuit (COM terminal).

4. ZEN-8E1DT Expansion I/O Units with transistor outputs do not need to be connected to a power supply.

For Connections to Negative (

−

) Common

12 to 24 VDC

+

−

COM I0 I1 I2 I3 I4 I5

±

COM IN0 IN1 IN2 IN3

Input device

NC COM IN0 IN1 IN2 IN3

Input device

CPU Units with 10 I/O points ZEN-8E1DR

Expansion I/O Units

(DC input, relay output)

For Connections to Positive (+) Common

12 to 24 VDC

ZEN-8E1DT

Expansion I/O Units

(DC input, transistor output)

+

−

COM I0 I1 I2 I3 I4 I5

CPU Units with 10 I/O points

±

COM IN0 IN1 IN2 IN3

Input device

NC COM IN0 IN1 IN2 IN3

Input device

ZEN-8E1DR

Expansion I/O Units

(DC input, relay output)

ZEN-8E1DT

Expansion I/O Units

(DC input, transistor output)

14

Programmable Relay

ZEN V2 Units

■

Output Connections

Units with Relay Outputs

All four relay output circuits in both CPU Units with 10 I/O points and Expansion I/O Units have independent contacts. CPU Units with 20 I/O points have 4 independent contacts (Q0 to Q3) and the remaining four (Q4 to Q7) have 2 points/common. There are no restrictions for polarity.

Standard LCD-type CPU Units, LED-type CPU Units, and Economy-type CPU Units

CPU Units with 10 I/O Points CPU Units with 20 I/O Points

Q4 Q5 Q6 Q7 Q0 Q1 Q2 Q3 Q0 Q1 Q2 Q3

Communications-type CPU Units

Communications-type CPU Units

Q0 Q1 Q2 B (+) A (

−

)

RS-485

Expansion I/O Units

Expansion I/O Unit

OUT

2

OUT

0

OUT

1

OUT

3

Units with Transistor Outputs

All four transistor output circuits in both CPU Units with 10 I/O points and Expansion I/O Units have independent contacts. CPU Units with 20 I/O points have 4 independent contacts (Q0 to Q3) and the remaining four (Q4 to Q7) have 2 points/common. For CPU Units with 10 I/O points and

CPU Units with 20 I/O points, the terminals of output Q0 to Q3 have polarity given on the terminal block, but no problem will result from reversing the connection positions of the power supply and load.

Note: Do not exceed a cable lentgh of 10 m when connecting transistor outputs.

Standard LCD-type CPU Units and LED-type CPU Units without Display

CPU Units with 10 I/O Points CPU Units with 20 I/O Points

+

Q0

−

+

Q1

−

+

Q2

−

+

Q3

−

+

−

Q0

+

−

Q1

+

−

Q2

+

−

Q3

−

+

−

Q4 Q5

−

+

−

Q6 Q7

Q0 to Q3 Q0 to Q3

Expansion I/O Units

Expansion I/O Units

+

OUT2

−

+

OUT3

−

+

OUT0

−

+

OUT1

−

Programmable Relay

ZEN V2 Units

15

Nomenclature

■

Standard LCD-type, Economy-type, and Communications-type CPU

Units (Except for ZEN-

@

C2

@@

—

@

-V2 Models)

CPU Units with 10 I/O Points

Left side Right side Front

Power supply terminals

Input terminals

Display screen

Operation buttons

Display Screen

Battery Unit connector

(Remove the seal to connect the Battery Unit.)

Output terminals

(See note 1.)

ZEN Support Software connector

(also used for Memory Cassette.)

CPU Units with 20 I/O Points

Left side

Power supply terminals

Front

Input terminals

I 6 I 7 I 8 I 9 I a I b

Expansion Unit connector cover (See note 2.)

Do not remove this cover until connecting an Expansion Unit.

Right side

Display screen

20C1AR-A-V2

Operation buttons

RUN ERR

Icon Meanings

Icon

RUN

ERR

▲

▼

Meaning

Display while in RUN mode.

Indicates an error.

Displayed when there is a higher-level menu or ladder program line than the one currently displayed.

Displayed when there is a lower-level menu or ladder program line than the one currently displayed.

Displayed when a password had been set.

Q4 Q5 Q6 Q7

Battery Unit connector

(Remove the seal to connect the Battery Unit.)

Output terminals

ZEN Support Software connector

(also used for Memory Cassette.)

Expansion Unit connector cover (See note 2.)

Do not remove this cover until connecting an Expansion Unit.

Note: 1. With Communications-type CPU Units, the Q3 terminal is used as the RS-485 terminal. For details, refer to “Output Connections” on page

15.

2. Economy-type CPU Units are not provided with an Expansion Unit connector. Do not remove the cover.

16

Programmable Relay

ZEN V2 Units

Operation Buttons

DEL Button ALT Button

ESC Button OK Button

Cursor

Buttons

Operation Button Names and Operations

Button

DEL —

Menus

Function

Writing ladder program

Deletes inputs, outputs, connection lines, and blank lines.

Setting parameters Button input bit

(See page 25.)

—B6 ON

ALT

Up

Down

—• Switches between normally open and normally closed conditions.

• Changes to connection line write mode.

• Inserts a line.

—

Moves the cursor up and down.

• Moves the cursor up and down.

• Selects bit types and functions.

B7 ON

• Moves the cursor up and down.

• Changes numerals and parameters.

B5 ON

B2 ON

Left

Right

ESC

OK

—Moves the cursor right and left.

Moves the cursor right and left.

B3 ON

B4 ON

Returns to the previous screen.

Cancels the setting and returns to the previous operation.

Selects the menu item at the cursor position.

Confirms the setting.

Cancels the setting and returns to the previous operation.

B0 ON

Confirms the setting.

B1 ON

Programmable Relay

ZEN V2 Units

17

■

LED-type CPU Units without Display (ZEN-

@

C2

@@

—

@

-V2 Models)

CPU Units with 10 I/O Points

Left side Front Right side

Power supply terminals

Input terminals

LED indicators

Battery Unit connector

(Remove the seal to connect the Battery Unit.)

LED Indicators

Name

POWER

Output terminals

ZEN Support Software connector

(also used for Memory Cassette.)

Expansion Unit connector cover

Do not remove this cover until connecting an Expansion Unit.

RUN

LED

Green Lit

Not lit

Green Lit

Not lit

CPU Units with 20 I/O Points

ERROR Red Lit

Left side

Power supply terminals

Front

Input terminals

Right side

Not lit

I 6 I 7 I 8 I 9 I a I b

Status

Power is ON.

Power is OFF.

Operating

(RUN)

Stopped

(STOP)

Error occurred.

Normal

20C2AR-A-V2

Battery Unit connector

(Remove the seal to connect the Battery Unit.)

Q4

Output terminals

Q5 Q6 Q7

ZEN Support Software connector

(also used for Memory Cassette.)

LED indicators

Expansion Unit connector cover

Do not remove this cover until connecting an Expansion Unit.

■

Expansion I/O Units (ZEN-8E1

@@

models)

Left side Front

Power supply terminals

Input terminals

Right side

Expansion Unit connector

Output terminals

Expansion Unit connector cover

Do not remove this cover until connecting an Expansion Unit.

18

Programmable Relay

ZEN V2 Units

Operation

■

Bits

Timers

Name

Input bits

Expansion input bits

Output bits

Work bits

Holding bits

Holding timers

Counters

8-digit counter

I

Symbol

X

Q

Expansion output bits Y

M

H

T

#

C

F

Bit addresses

I0 to Ib

(See note 2.)

X0 to Xb

Q0 to Q7

(See note 2.)

Y0 to Yb

M0 to Mf

H0 to Hf

T0 to Tf

No. of points

12

12

8

12

16

16

Operation

Reflect the ON/OFF status of the input devices connected to the input terminals on the CPU Unit.

Reflect the ON/OFF status of the input devices connected to the input terminals on the Expansion I/O Units.

The ON/OFF status of these output bits is used to control the output devices connected to the output terminals on the CPU Unit.

The ON/OFF status of these output bits is used to control the output devices connected to the output terminals on the Expansion I/O Units.

Details

(See note 1.)

—

1

Work bits can be used only within the ZEN program. I/Os for external devices cannot be made (i.e., all I/O is internal).

Used the same as the work bits. However, if the power to the ZEN is turned

OFF, these bits also maintain the previous ON/OFF status.

16

#0 to #7

C0 to Cf

8

16

X: ON-delay timer

■

: OFF-delay timer

O: One-shot pulse timer

F: Flashing pulse timer

W: Twin timer

Functions are selected from the screen when parameter settings are made.

Time units can be selected from the following:

0.01-s unit: 0.01 to 99.99 s min/s unit: 00 min 01 s to h/s unit:

99 min 59 s

00 h 01 min to

99 h 59 min

Hold the present value being counted even if the trigger input or power supply is turned OFF and continue timing when the trigger input or power is restored.

Reversible 4-digit counters that can be incremented and decremented.

2

3

4

F0

@0 to @f

1

16

Reversible 8-digit counters that can be incremented and decremented.

CPU Units with DC power supply support a high-speed counter up to 150 Hz.

For details, refer to “8-digit Counter Operation” on page 22.

Turn ON and OFF during specified times on specified days.

5

6

Weekly timers

(See note 3.)

Calendar timers

(See note 3.)

@

*

Display bits

(See note 3.)

D

Analog comparator bits A

Timer/counter comparator bits

8-digit counter comparator bits

Button input bits

(See note 3.)

P

G

B

*

0 to

* f

D0 to Df

A0 to A3

P0 to Pf

G0 to G3

B0 to B7

16

16

4

16

4

8

Turn ON and OFF between specified dates.

Display user-specified messages, times, timer/counter present values, or analog-converted values.

Used as program input conditions to output analog comparator comparison results. These bits can be used only for CPU Units with DC power supply.

Compare the present values of timers (T), holding timers (#), and counters

(C). Comparison can be made between the same two counters or timers, or with constants.

Used to compare the present values of 8-digit counters (F) and output the comparison results.

Used as program input conditions and turn ON when operation buttons are pressed in RUN Mode.

7

8

9

10

11

12

Note: 1. For details, refer to the indicated item numbers on the following pages.

2. CPU Units with 10 I/O points have 6 input bits (I0 to I5) and 4 output bits (Q0 to Q3). Output bit Q3 of Communications-type CPU Units, however, cannot be output externally. It can be used as a work bit.

3. These input bits are not supported by LED-type CPU Units without display.

1.

Additional Bit Output Functions

[: Normal

S: Set

I0 I1

[Q0

Set/Reset operation

SQ1

I2

R: Reset

RQ1

I3

A: Alternate

AQ2

I0 I1 I2

I3

Q0

Q0 will turn ON or OFF depending on the ON/OFF status of the execution condition I0.

Q1 Q1

Q1 will stay ON once the execution condition I1 has turned ON once. A reset is used to turn Q1 OFF.

Q1 is forced OFF when the execution condition I2 is turned

ON.

Q2

Q2 alternates between turning ON and OFF when the execution condition I3 turns ON.

Programmable Relay

ZEN V2 Units

19

2.

Using Timers and Holding Timers

X: ON-delay timer

Trigger input

Reset input

Setting

Present value

0

Timer bit

■

: OFF-delay timer

Trigger input

Reset input

Setting

Present value

0

Timer bit

O: One-shot pulse timer

Trigger input

Reset input

Setting

Present value

0

Timer bit

F: Flashing pulse timer

Trigger input

Reset input

Setting

Present value

0

Timer bit

W: Twin timer

Trigger input

Reset input

ON-time

OFF-time

Present value

0

Timer bit

3.

Using Holding Timers

X: ON-delay timer

Trigger input

Reset input

Setting

Present value

0

Timer bit

Turns ON after set delay after the trigger input turns ON.

Basic Operation

Trigger input

Timing

Output

Main Applications

When delayed operation or a time lag is required.

Stays ON while the trigger input is ON and turns OFF after a set delay after the trigger input has turned OFF.

Basic Operation

Trigger input

Timing

Output

Main Applications

Useful for OFF delay circuits for lights or fans

Turns ON for a set period after the trigger input turns ON and regardless of how long the trigger input remains ON.

Basic Operation

Trigger input

Timing

Output

Main Applications

Useful for set operations where operation is always required during a regular period only.

Repeatedly turns ON and OFF in a set cycle while the trigger input is ON.

Basic Operation

Trigger input

Timing Timing Timing Timing

Output

Main Applications

Useful for flashing emergency lights or sounding buzzers as the output for an alarm circuit.

Repeatedly turns ON and OFF in a set cycle while the trigger input is ON.

Independent ON- and OFF-time settings are possible.

Basic Operation

Trigger input

Timing

(OFF-time)

Timing

(ON-time)

Timing

(OFF-time)

Timing

(ON-time)

Output

Main Applications

Useful for intermittent (ON/OFF) operation, such as that used for fans.

Turns ON after set delay after the trigger input turns ON. The present value is held while the trigger input is OFF.

Main Applications

To continue operation after momentary power loss or power interruptions.

Also can be used when delayed operation or a time lag is required.

20

Programmable Relay

ZEN V2 Units

4.

Counter Operation

Counter direction specification input

Counter input

Reset input

Set value

Present value

0000

Counter bit

The counter bit turns ON when the counter value (present value) reaches the set value (present value

≥

set value). The counter returns to

0 and the counter bit turns OFF when the reset input turns ON. Count inputs are not accepted while the reset input is turned ON. The counter present value and counter bit (ON/OFF) are held even if the operating mode is changed or the power supply is interrupted.

Programmable Relay

ZEN V2 Units

21

5.

8-digit Counter Operation

Count speed

H High speed

Counter direction specification input

Counter input

Reset input

L Low speed

Set value

Present value

00000000

Counter bit

Operation

The counter bit turns ON when the counter value (present value) reaches the set value (present value

≥

set value). The counter returns to 0 and the counter bit turns OFF when the reset input turns ON. Count inputs are not accepted while the reset input is turned ON. The counter present value and counter bit (ON/OFF) are held even if the operating mode is changed or the power supply is interrupted.

High-speed Operation

For CPU Units with DC power supply, high-speed operation is possible for input I0 only. (Maximum counting speed: 150 Hz)

Counting Speed of the 8-digit Counter

The maximum counting speed of the 8-digit counter is 150 Hz. When the ladder program volume is large, however, this speed will be less than 150

Hz. Calculate the cycle time and confirm the maximum counting speed using the following formula. The calculation serves as a guide only, so allow a suitable margin in the actual machine.

Maximum counting speed = 1,000,000 Hz/

Cycle time (

µ s)

×

2.2

Hz

Note: Even if the calculated maximum counting speed exceeds 150 Hz using this formula, the maximum counting speed will be 150 Hz.

Cycle Time Calculation Method

Cycle time

(

µ s)

= Common processing time

+ Processing time taken when Expansion I/O

Units are connected

+ Ladder program execution time

+ Communications processing time (only for CPU Units with communications)

Refer to the following table for ZEN execution times. The execution times are provided as a guide. External factors, button operations, execution of

ZEN Support Software operations, and timing of the processing affects the actual processing times.

Common Processing Time Ladder Program Execution Time

Unit type

Standard LCD-type CPU Units,

Economy-type CPU Units, and

Communications-type CPU Units

LED-type CPU Units

Unit type

Expansion I/O Units

Communications Processing Time (only for CPU Units with

Communications)

Reading information

Writing set values

Common processing time

850

µ s

200

µ s

Expansion I/O Unit Processing Time

Writing time information

Expansion I/O Unit processing time

160

µ s per Unit

170

µ s

Twin timer: 11,000

µ s

Others: 6,000

µ s

820

µ s

Per line 30

µ s: Line containing program

7

µ s: Empty lines

Per output CPU Unit output bits (Q) 4

µ s

Expansion I/O Unit output bits (Y)

Work bits (M)

Holding bits (H)

Timers (T)/Holding timers (#)

Counters (C)/8-Digit

Counters (F)

Display bits (D)

15

13

µ

µ s s

Weekly timers (@)

Calendar timers (*)

Analog comparators (A)

Comparators (P)

8-Digit Comparators (G)

*1

*2

*3

Hour and minute (CLK)/Year and month (DAT)/Month and day

(DAT1): 21

µ s

Timers (T)/Holding timers

(#)/Counters (C)/Analog comparators: 28

µ s

Characters (CHR)/8-Digit

Counters (F): 38

µ s

4

µ s

1

µ s

3

µ s

7

µ s

4

µ s

*4

*5

Example Calculation of Ladder Program Execution Time

00

01

I0

Q0

02

03

I3

I4

04

@0

I1

P0

I2

T0

[Q0

[Q1

TT0

[Q2

Ladder program execution time =

(30

×

5) + (4

×

3) + 15 + 4 + 7 = 188 (

µ s)

*5: P0

*4: @0

*3: T0 (output)

*2: Q (outputs) for 3 points

*1: For 5 lines

22

Programmable Relay

ZEN V2 Units

6.

Weekly Timer Operation (Only for Standard LCD-type, Economy-type, and Communicationstype CPU Units)

Operation Weekly timer mode

N Normal operation

Typical Timer Operation

Date setting

Mon Tues Wed

24:00

17:30 Stop time

Start time

8:15

0:00

Weekly timer bit

Timer Operation Extending Past Midnight

Thurs

Date setting

Mon Tues Wed Thurs

Start time

24:00

23:00

Fri

Fri

Sat

Sat

Sun

Sun

Between Tuesday and Friday every week, the weekly timer bit turns ON from 08:15 until

17:30.

Between Tuesday and Friday every week, the weekly timer bit turns ON from 23:00 until 05:00 the following day.

D Multipleday operation

P Pulseoutput operation

Stop time 5:00

0:00

Weekly timer bit

24:00

17:30 Stop time

Start time 8:15

0:00

Weekly timer bit

Mon Tues

Date setting

Wed Thurs

Tues

Date setting

Wed Thurs

24:00

Mon

Fri

Fri

Sat

Sat

Sun

Sun

The weekly timer bit turns ON from Tuesday

08:15 until Friday 17:30 every week.

Every week, from Tuesday through Friday, the weekly timer bit turns ON for 15 minutes and thirty seconds from 08:15.

Start time

8:15

0:00

Weekly timer bit

Operation time setting:

15 minutes, 30 seconds

7.

Calendar Timer Operation (Only for Standard LCD-type, Economy-type, and

Communications-type CPU Units)

End date

Start date

Dec 31

Sep 1

Apr 1

Jan 1

Calendar timer bit

The calendar timer bit is ON between 1 April and 31 August.

Programmable Relay

ZEN V2 Units

23

8.

Display Settings (Only for Standard LCD-type, Economy-type, and Communications-type

CPU Units)

Backlight/display function screen switching

L0: No backlight; No switching to display function screen (See note 1.)

L1: Backlight; No switching to display function screen (See note 1.)

L2: No backlight; Switching to display function screen (See note 2.)

L3: Backlight; Switching to display function screen (See note 2.)

Display start position

X (digit): 00 to 11

Y (line): 0 to 3

Y0 to Y3

X00 X11

Display object

Monitoring

CHR

DAT

CLK

Characters (Up to 12 characters — English, numerals, symbols)

Month/day (5 digits

@@

/

@@

) hour/minute (5 digits

@@

:

@@

)

Analog-converted value (4 digits

@@

:

@

) I4 to I5

T0 to Tf

#0 to #7

Timer present value (5 digits

@@

.

@@

)

Holding timer present value (5 digits

@@

C0 to Cf Counter present value (4 digits

@@@@

)

.

@@

)

F0 8-digit counter present value(8 digits

@@@@@@@@

)

A: Can read settings during operation.

D: Cannot read settings during operation.

Note: 1. When L0 or L1 are selected to disable the display function screen, the display function screen will not be displayed automatically. Use operation buttons to move to the display function screen.

2. When L2 or L3 are selected, the ZEN switches to the display function screen if the display function is enabled and the specified data is displayed. The Main Screen will no longer be displayed. To display the Main Screen, change the CPU Unit to STOP mode.

9.

Analog Comparator Operation

•

Example 1

(When comparison shows analog input

1

≥

5.2 V)

Setting

10.5

10.0

•

Example 2

(When comparison shows analog input 1 is

≤ analog input 2)

Converted value

10.0

Analog input 1

5.2

Analog input 2

00.0

0.0

Analog comparator bit

10.5 V

10.0 V Input voltage

00.0

Analog comparator bit

10.

Timer/Counter Comparator Operation

•

Example 1

(When comparison setting is holding timer #0

≥

12 min 34 s)

#0 present value

•

Example 2

(When comparison setting is counter 1 (C1)

≤ counter 2 (C2))

C1 present value

Setting

12 min 34 s

C2 present value

0

Comparator bit

Comparator bit

11.

8-digit Counter Comparator Operation

•

When comparison setting is

8-digit counter F0

≥

12000000

F0 present value

12000000

8-digit counter comparator bit

0

24

Programmable Relay

ZEN V2 Units

12.

Specifications for Button Input Bits (Only for Standard LCD-type, Economy-type, and

Communications-type CPU Units)

The operation buttons are used to perform operations for input bits. They are useful when checking program operations or forcefully resetting holding timers or counters.

ALT

Button input 7 (B7)

DEL

Button input 6 (B6)

Button input 5 (B5)

Button input 4 (B4)

Button input 3 (B3)

Button input 2 (B2)

OK

Button input 1 (B1)

ESC

Button input 0 (B0)

■

Password Function (Only for Standard LCD-type, Economy-type, and

Communications-type CPU Units)

The ZEN has a password function to prevent incorrect manipulation of ladder programs or settings data by other operators. When the password

(0000 to 9999) is set, the following operations will not be possible unless the password is input correctly.

• Editing ladder program

• Program all clear

• Monitoring ladder programs

• Changing/clearing password

• Changing backlight OFF time

• Setting input filter

• Setting RS-485 communications

Programmable Relay

ZEN V2 Units

25

■

ZEN Support Software Functions

Note: Always use ZEN-SOFT01-V4 as the Support Software for the V2 CPU Unit.

Creating Ladder Programs

ZEN ladder programs can be created with ease.

Simulating Ladder Programs

The simulation function makes it possible to check whether correct operation is performed without connecting to the ZEN.

Note: The Edit Input Dialog Box is displayed when an input bit is inserted. Timer, counter, and other parameter settings are also set in the Edit Input Dialog Box. They cannot be set in the Edit

Output Dialog Box.

Monitoring Ladder Programs

The operating status can be monitored from the Support Software by connecting to the ZEN using a Connecting Cable (ZEN-CIF01).

Printing Ladder Programs

Ladder programs and I/O comments, as well as timer, counter and other parameter settings can be printed.

Note: Both RS-485 communications and the ZEN monitoring function cannot be used at the same time with Communications-type CPU Units.

The Support Software can also be used to save files and edit comments.

Refer to the ZEN Support Software Operation Manual (Cat. No.Z184-E1-03) for details.

26

Programmable Relay

ZEN V2 Units

Dimensions

Note: All units are in millimeters unless otherwise indicated.

■

CPU Units

CPU Units with 10 I/O Points

ZEN-10C

@@@

—

@

-V2

70

60

90 80 45

56

44

Unit Mounting Holes

4.5

5.5

Note: Use M4 screws for mounting.

Mounting Hole Dimensions

Two, M4

4.7

(Sliding: 13 max.)

CPU Units with 20 I/O Points

ZEN-20C

@@@—@—

V2

80

122.5

112.5

I 6 I 7 I 8 I 9 I a I b

56

44

90 80

20C1AR-A-V2

60 (112.5) *

* The dimensions in parentheses refer to models with 20 I/O points.

45

Q4 Q5 Q6 Q7

4.7

(Sliding: 13 max.)

Dimensions with Battery Unit

44

CPU Units with 10 I/O Points CPU Units with 20 I/O Points

17.5

87.5

70 17.5

140

122.5

I 6 I 7 I 8 I 9 I a I b

20C1AR-A-V2

45 45

Q4 Q5 Q6 Q7

Programmable Relay

ZEN V2 Units

27

■

Expansion I/O Units

ZEN-8E1

@@

2

35

90 97

DIN Track Hook

(Using Slide)

7.6

Two, 3.5 dia.

45

54

44

Mounting Hole Dimensions

17.5

Two, M3

90 97

2

■

Power Supply Units

ZEN-PA03024

70

60

7.6

90 80

56

44

45

Mounting Hole Dimensions

Two, M4

80

60

4.7

(Sliding: 13 max.)

■

Accessories (Order Separately)

Battery Unit Memory Cassette

ZEN-BAT01 ZEN-ME01

Connecting Cable

ZEN-CIF01

Cable length: 2m

28

Programmable Relay

ZEN V2 Units

■

Track Mounting Accessories (Order Separately)

Mounting Track

PFP-100N

PFP-50N

PFP-100N2

4.5

7.3

±

0.15

35 ±

0.3

27 ±

0.15

4.5

15 25

10

25 25 25 15 (5) * 1

10

1,000 (500) *

* The numbers in parentheses () are dimensions for the PFP-50N.

End Plate

PFP-M

M4

×

8 pan-head

50 screw

11.5

10

M4 spring washer

10

6.2

1.8

1

1.8

35.5 35.3

1.3

4.8

15 25

10

25

1,000

Spacer

PFP-S

25

10

25 15

5

35

±

0.3

27 24

1

44.3

16

12

16.5

16

34.8

29.2

1.5

Precautions when Selecting ZEN Programmable Relays

■

Changes in Comparison with Previous Models

• The power supply and transistor output voltage ranges for CPU Units and Expansion I/O Units with DC power supply has been expanded to

10.8 to 28.8 VDC.

• The width of Expansion I/O Units has been reduced by half and only 8-point models are available.

• The connection method between the CPU Unit and Expansion I/O Units has changed.

• Twin timer operation has been added to timers.

• Multiple-day operation and pulse-output operation has been added to weekly timers.

• An 8-digit counter and 8-digit comparators have been added.

• The accuracy of analog inputs has been increased to

±

1.5% FS.

• The timing accuracy of weekly timers and calendar timers has been increased to

±

15 s or less per month (at 25

°

C).

• Australia and New Zealand Daylight Saving Time (DST) settings have been added.

• CPU Units with RS-485 communications and economic CPU Units have been added.

• The heat slits in the cases of CPU Units and Expansion I/O Units have been removed to prevent foreign matter from entering.

Model numbers have been changed to reflect the improved functionality.

Previous Model Numbers

[email protected] C @@@ @

[email protected] C @@@ @ -V1

[email protected] E @@

(Pre-V1 CPU Units)

(V1 CPU Units)

(4E/8E-type Expansion I/O Units)

New Model Numbers

[email protected] C @@@ @ -V2

ZEN-8E1 @@

(V2 CPU Units)

(8E1-type Expansion I/O Unit)

Memory Cassettes, Connecting Cables, and Battery Units have not been changed and can be used as they are with the new models.

Programmable Relay

ZEN V2 Units

29

Precautions when Switching from Previous Units

• Previous models of Expansion I/O Units cannot be connected to V2 CPU Units.

• ZEN-8E1 @ R Expansion I/O Units with relay outputs need to be connected to a power supply.

• A ZEN-

@

C

@

D

@

-D-V2 CPU Unit with DC power supply cannot be connected to an Expansion I/O Unit with AC inputs.

• When connecting Expansion I/O Units with DC inputs to a CPU Unit with an AC power supply, the burst noise immunity will be 1 kV (IEC 61000-

4-4).

• There is no change to the 8 A per contact for relay output, but the total output for all contacts must be as follows:

Units with 10 I/O Points: 20 A max. (15 A max. for Communications-type CPU Units)

Units with 20 I/O Points: 40 A max.

Expansion I/O Units: 20 A max.

• Always use the ZEN-SOFT01-V4 Support Software for V2 CPU Units.

• Input wiring for CPU Units with DC power supplies differs from that for Pre-V1 CPU Units. Refer to the following diagrams.

V2 and V1 CPU Units

COM wiring depends on whether a negative common or positive common is being used.

Negative (

−

) COM Wiring

Positive (+) COM Wiring

24 VDC

24 VDC

COM wiring required.

COM wiring required.

Analog inputs possible.

Input devices

Input devices

+

−

COM

+

−

COM

Pre-V1 CPU Units

The input circuit common terminal is connected internally to the negative (

−

) side of the power supply circuit.

24 VDC

Analog inputs possible.

Input devices

+

−

NC

CPU Unit with 10 I/O Points

CPU Unit with 10 I/O Points

Note: I4 and I5 (Ia and Ib for CPU Units with 20 I/O points) cannot be used as analog input terminals.

CPU Unit with 10 I/O Points

■

Changes

Ratings and Specifications

CPU Units

Rated power supply voltage

Item

Models with DC power supply

Power consumption

Models with AC power supply

Models with DC power supply

10.8 to 28.8 VDC

See Ratings on page 7.

V2 Units

Inrush current Models with AC power supply

DC inputs

I0 to I3

(See note 1.)

Models with DC power supply

Models with 10 I/O points: 30 A max.

Models with 20 I/O points: 30 A max.

Input impedance

5.3 k

Ω

ON voltage

Input common

Models with 10 I/O points: 3 A max.

Models with 20 I/O points: 4 A max.

8 VDC min.

Independent common terminal

20.4 to 26.4 VDC

30 VA max.

(with 3 Expantion I/O Units connected)

6.5 W max.

(with 3 Expantion I/O Units connected)

40 A max.

20 A max.

5 k

Ω

V1 Units

16 VDC min.

4.8 k

Pre-V1 Units

Ω

5 k

Ω

16 VDC min.

5 VDC max.

150 k

Ω

min.

±

10% FS (at ambient operating temperature within rated range)

8 A per output

Internally connected to power supply terminal

DC inputs

I4 to I5

(See note 2.)

Analog inputs

I4 to I5

(See note 2.)

Control outputs

Input impedance

5.2 to 5.5 k

Ω

ON voltage

8 VDC min.

OFF voltage

3 VDC max.

Input impedance

100 k

Ω

min.

Accuracy

±

1.5% FS (at ambient operating temperature within rated range)

Relay outputs

8 A per output

Total for all outputs must be as follows:

Units with 10 I/O Points: 20 A max.

(15 A max. for Communications-type CPU Units)

Units with 20 I/O Points: 40 A max.

Timing accuracy of weekly and calendar timers

Transistor outputs 28.8 V max.

±

15 s or less per month (at 25

°

C)

26.4 V max.

±

2 min per month

Mounting direction

Standard (vertical) installation and horizontal installation Standard (vertical) installation

Connectable Expansion I/O Units

ZEN-8E1 @ (See note 3.) ZEN-4E @ and ZEN-8E @

Case structure

No heat slits Heat slits

30

Programmable Relay

ZEN V2 Units

Note: 1. Units with 20 I/O Points: I0 to I9

2. Units with 20 I/O Points: Ia to Ib

3. Refer to page 32 for details on compatible combinations of CPU Units and Expansion I/O Units.

Expansion I/O Units

Model

Rated power supply voltage

AC inputs

DC inputs

Item

Input impedance

Isolation

Input common

Input impedance

Isolation

ON voltage

Input common

Control output Relay outputs

Unit with 8 I/O Points

DC-type Expansion

I/O Units

10.8 to 28.8 VDC

680 k

No isolation

Internally connected to power supply terminal

6.5 k

Ω

Ω

8E1 type 4E/8E type

Units with 4 input, 4 output, or 8 I/O points

20.4 to 26.4 VDC

83 k

Ω

Photocoupler

Independent common terminal

4.7 k

Ω

Photocoupler ZEN-8E1DR: No isolation

ZEN-8E1DT: Photocoupler

8 VDC min.

8 A per output

Total for all outputs must be as follows:

Units with 10 I/O Points: 20 A max.

Units with 20 I/O Points: 40 A max.

16 VDC min.

ZEN-8E1DR: Internally connected to power supply terminal

ZEN-8E1DT: Independent common terminal

Independent common terminal

8 A per output

Transistor outputs

28.8 V max.

Mounting screws

M3 (mounting holes on DIN Track hooks)

Connectable CPU Unit

Dimensions (H

×

W

×

D)

Case structure

V2 CPU Units (See note.)

90

×

35

×

56 mm

No heat slits

26.4 V max.

M4 (mounting holes on Unit)

V1 or Pre-V1 CPU Units

90

×

70

×

56 mm

Heat slits

Note: Refer to page 32 for details on compatible combinations of CPU Units and Expansion I/O Units.

Other Functions

Bits

Item

Timer operation

Weekly timer operation

Addition of bits

V2 Units

ON-delay, OFF-delay, one-shot pulse, flushing pulse, twin timer operation

Timer operation, multiple-day operation, pulse-

output operation

8-digit counter (1 counter, up to 150 Hz)

8-digit comparators (4 comparators)

V1 Units Pre-V1 Units

ON-delay, OFF-delay, one-shot pulse, flushing pulse

Timer operation

—

Daylight Saving Time (DST) Setting

Manual, EU, US.

Australia, New Zealand

Items set for password

Ladder program editing

Program all clear

Ladder monitoring

Password change/clear

Backlight shut-off time

Input filter settings

Node number setting (See note.)

LCD contrast adjustment

Menus Node number setting window

Modem initialization window

RS-485 communications

Not possible

Node number setting window deleted (except for

Units with communications).

Modem initialization window deleted (except for

Units with communications).

Economy-type CPU Units

Manual, EU, US

Possible

Ladder program editing

Ladder monitoring

Password change/clear

Backlight shut-off time

Input filter settings

Node number setting

Node number setting window displayed.

Modem initialization window displayed.

Models added with communications.

ZEN-10C4 @ [email protected] -V2

—

Economy-type models added.

[email protected] C3 @ [email protected] -V2

Expansion I/O Units cannot be connected.

Other functions are the same as the standard LCD models.

—

Note: Not displayed for V2 CPU Units except for Units with Communications.

Programmable Relay

ZEN V2 Units

31

Bits

Name

Input bits

Output bits

Timers

Holding timers

Counters

Weekly timers

Calendar timers

Display bits

I

V2 Units

10 I/O points 20 I/O points

6 points 12 points

Q 4 points (See note.) 8 points

T 16 points

# 8 points

C 16 points

@ 16 points

*

16 points

D 16 points

Work bits

Holding bits

Expansion input bits

Expansion output bits

M 16 points

H 16 points

X 12 points

Y 12 points

Analog comparator bits

A 4 points

Timer/counter comparator bits

P 16 points

8-digit counter

F 1 point

8-digit counter comparator bits G 4 points

CPU Unit

V1 Units

10 I/O points 20 I/O points

6 points

4 points

12 points

8 points

—

—

Pre-V1 Units

10 I/O points

6 points

4 points

8 points

4 points

8 points

8 points

8 points

8 points

Note: Output bit Q3 of Communications-type CPU Units cannot be output externally. It can be used as a work bit.

■

Compatible Combinations of CPU Units and Expansion I/O Units

The Expansion I/O Units that can be connected to V2 CPU Units are different from those that can be connected to V1 CPU Units and previous

CPU Units. Expansion I/O Units with AC Inputs cannot be connected to V2 CPU Units with DC Power Supplies. Expansion I/O Units cannot be connected to Economy-type CPU Units.

V2

Version

V1 and Pre-V1

CPU Units

CPU Unit type Power supply

Standard LCD type

LED type

Communications type

AC

Standard LCD type

LED type

Economy type

DC

Standard LCD type

LED type

AC

DC

AC

DC

Model

[email protected] C1AR-A-V2

[email protected] C2AR-A-V2

ZEN-10C4AR-A-V2

ZEN-

ZEN-

@

@

C1D

C2D

@

@

-D-V2

-D-V2

ZEN-

@

C3AR-A-V2

ZEN-

@

C3DR-D-V2

ZEN-

@

C1AR-A-V1

[email protected] C1AR-A

ZEN-

@

C2AR-A-V1

ZEN-

@

C2AR-A

ZEN-

@

C1D

@

-D-V1

[email protected] C1D @ -D

ZEN-

@

C2D

@

-D-V1

ZEN-

@

C2D

@

-D

Supported

Expansion I/O Units

ZEN-8E1AR

ZEN-8E1DR

ZEN-8E1DT

ZEN-8E1DR

ZEN-8E1DT

Not supported.

ZEN-4EA

ZEN-4ED

ZEN-4ER

ZEN-8EAR

ZEN-8EDR

ZEN-8EDT

32

Programmable Relay

ZEN V2 Units

■

Memory Cassette and CPU Unit Combinations

Be aware of the following restrictions when using a Memory Cassette containing a program that was stored from a CPU Unit with a different version of system software.

System software version of CPU Unit used to write the Memory Cassette

Ver. 1.0

Ver. 1.1

Ver. 2.0

(V1 CPU

Units)

Ver. 3.0

(V2 CPU

Units)

Ver. 1.0

OK

Restrictions (See note

1.)

10 I/O points Restrictions

(See notes 1 and 2.)

20 I/O points Restrictions

(See notes 1, 2, and 3.)

10 I/O points Restrictions

(See notes 1, 2, and 4.)

20 I/O points Restrictions

(See notes 1 to 4.)

System software version of CPU Unit used to read the Memory Cassette

Ver. 1.1

Ver. 2.0 (V1 CPU Units) Ver. 3.0 (V2 CPU Units)

OK

OK

10 I/O points

OK

OK

20 I/O points

OK

OK

10 I/O points

OK

OK

20 I/O points

OK

OK

Restrictions

(See note 2.)

Restrictions

(See notes 2 and 3.)

Restrictions

(See notes 2 and 4.)

Restrictions

(See notes 2, 3, and 4.)

OK

Restrictions

(See note 3.)

Restrictions

(See note 4.)

Restrictions

(See note 4.)

OK

OK

Restrictions

(See note 4.)

Restrictions

(See note 4.)

OK

Restrictions

(See note 3.)

OK

Restrictions

(See note 3.)

OK

OK

OK

OK

Note: 1. The display functions (display clear: -CD @ and day/month display: DAT1) cannot be used and will be ignored.

2. Only the memory area ranges supported by the pre-V1 CPU Units can be used for Timers, Holding Timers, Counters, Weekly Timers, Calendar Timers, and

Displays (i.e., only half of each).

3. Only 6 inputs and 4 outputs can be used in the CPU Unit I/O bits. Any others will be ignored.

4. Twin timer operation for timers, multiple-day operation and pulse operation for weekly timers, the 8-digit counter, and 8-digit comparators cannot be used.

New Zealand and Australia cannot be set for Daylight Saving Time (DST).

■

Support Software and CPU Unit Combinations

CPU Unit system software

Ver. 1.0 (Pre-V1 Units) OK

Ver. 1.0

ZEN-SOFT01

Ver. 1.1 (Pre-V1 Units) Restrictions

(See note 1.)

Ver. 2.0 (V1 CPU Units) 10 I/O points Restrictions

(See notes 1 and 2.)

Ver. 3.0 (V2 CPU Units)

20 I/O points Not applicable.

Not applicable.

OK

OK

Support Software

Ver. 2.0

ZEN-SOFT01-V2

Ver. 3.0

ZEN-SOFT01-V3

Restrictions

(See notes 1 and 2.)

Restrictions

(See note 2.)

OK Restrictions

(See note 2.)

Not applicable.

Not applicable.

OK

Not applicable.

Ver. 4.1

ZEN-SOFT01-V4

Restrictions

(See notes 1, 2, and 3.)

Restrictions

(See notes 2 and 3.)

Restrictions

(See note 3.)

Restrictions (See note 3.)

OK

Note: 1. The display functions (display clear: -CD @ and day/month display: DAT1) cannot be used and will be ignored.

2. Only the memory area ranges supported by the pre-V1 CPU Units can be used for Timers, Holding Timers, Counters, Weekly Timers, Calendar Timers, and

Displays (i.e., only half of each).

3. Twin timer operation for timers, multiple-day operation and pulse operation for weekly timers, the 8-digit counter, and 8-digit comparators cannot be used.

New Zealand and Australia cannot be set for Daylight Saving Time (DST).

■

Difference between ZEN Programmable Relays and PLC Ladder

Program Execution

ZEN Programmable Relays OMRON SYSMAC PLCs

I0

0

Q0

1

I3

2

I4

3

4

Bus bar

T0

I1 I2

[ Q0

[ Q1

TT0

Executed sequentially from the bus bar.

[ Q2

ZEN executes the entire ladder program (up to 96 lines) from the first to last line at one time. Each row is executed in order from left to right starting from the left bus bar.

2

3

0

1

4

I0

Q0

I3

I4

T0

I1 I2

[ Q0

[ Q1

TT0

[ Q2

END

PLCs execute ladder programs one rung (circuit) at a time, starting with the top rung and executing it in order from the left. When the END instruction is reached, the program is executed again from the first rung.

The ON/OFF status produced by an output contact will not be used as the input contact status in the same cycle, but it can be used in the next cycle.

0

1

I0

M0

[ M0

[ Q0

I0

M0

Q0

1 cycle 1 cycle

When the following instructions are executed, Q0 turns ON/OFF at the same time as the other bits.

0

1

I0

M0

[ M0

[ Q0

I0

M0

Q0

Programmable Relay

ZEN V2 Units

33

Precautions

!

WARNING

Serious human hazard may occasionally occur due to ignition or rupture of the lithium battery used in the Battery Unit. Do not short the battery terminals or charge, disassemble, deform under pressure, or incinerate the battery.

Never use any battery that has been dropped on the floor or otherwise subjected to excessive shock.

!

CAUTION

Electric shock, fire, or malfunction may occur. Do not disassemble, modify, or repair the ZEN or touch any of the internal parts.

Electric shock may occur. Never touch the I/O terminals, computer connector, or Battery Unit connector while power is being supplied.

Electric shock may occur. Do not remove the Expansion Unit connector cover unless an Expansion I/O Unit will be permanently installed.

Fire may occasionally occur. Tighten the terminal block screws to the specified torque (0.5 to 0.6 N·m) so that they do not become loose.

■

Precautions for Safe Use

Please observe the following precautions for safe use of this product.

Circuit Design

• All interface connectors and battery connectors are live parts. They may not be directly connected to a Safety Extra Low Voltage

(SELV) circuit or to accessible conductive parts.

For programming units and personal computers use only the connecting cable ZEN-CIF01 (optional accessory) manufactured by

OMRON.

ZEN-CIF01 provides safe (reinforced) insulation between personal computers and ZEN.

• Provide emergency stop circuits, external interlock circuits, limit circuits, and other safety circuits in addition to any provided within the ZEN control circuits to ensure safety of the overall system in the event of ZEN failure or external factors.

• If the ZEN discovers an error during self-diagnosis, operation will be stopped and all outputs will be turned OFF. As a countermeasure for such problems, external safety measures must be provided to ensure safety in the overall system.

• Outputs from the ZEN may remain ON or OFF due to faults in internal circuits such as output relay fusing or burning, or output transistor destruction. As a countermeasure for such problems, external safety measures must be provided to ensure safety in the overall system.

• Fail-safe measures must be taken by the user to ensure overall system safety in the event of broken signal lines or momentary power interruptions.

• The durability of the output relays is largely affected by the switching conditions. Confirm the operation of the system under actual operating conditions and set the switching frequency to ensure that adequate performance will be provided. Insulation faults and burning in the ZEN may result if relays are used after their performance has deteriorated.

Connecting Expansion I/O Units

• Supply power to both the CPU Unit and Expansion I/O Units from the same power supply and turn them ON and OFF at the same time.

• When connecting Expansion I/O Units with DC inputs to a CPU

Unit with an AC power supply, the burst noise immunity will be 1 kV

(IEC 61000-4-4).

• Expansion I/O Units with AC inputs (ZEN-8E1AR) cannot be connected to a CPU Unit with a DC power supply.

System Startup and Program Changes

• Check the user program for proper execution before actually running it on the Unit.

• Disconnect the output lines from the system before testing operation in any system in which incorrect operation can result in injury or equipment damage.

• Confirm safety before attempting any of the following operations.

• Changing the operating mode (RUN/STOP).

• Using the button switches.

• Changing bit status or parameter settings.

• Double-check all wiring before turning ON the power supply.

• Refer to “Cycle Time Calculation Method” on page 22 and confirm

that the increase in the cycle time will not affect operation. If the cycle time is too long, it may become impossible to read input signals accurately. The increase in the cycle time will be particularly noticeable when set values are written in RUN mode for a CPU Unit with communications (ZEN-10C4 @ [email protected] -V2).

Installation and Wiring

• Do not allow the ZEN to fall during installation.

• Be sure that the DIN Track mounting levers, Memory Cassettes,

Battery Units, cable connectors, and other items with locking devices are properly locked into place. Improper locking may result in malfunction.

• For surface mounting, tighten mounting screws to the following torque.

CPU Units: 1.03 N·m max.

Expansion I/O Units: 0.46 N·m max.

• Use wires with cross-sectional areas of 0.2 to 2.5 mm

2

(equivalent to AWG24 to AWG14) for wiring and strip them for 6.5 mm. If using stranded wires, always connect straight crimp terminals (0.25 to

2.5 mm

2

).

Handling

• The environment of use for the ZEN is «Pollution degree 2» and

«Overvoltage category II» specified in IEC60664-1.

• Always use the ZEN within the rated ambient operating temperature and humidity. The rated ambient operating temperature is 0 to 55

°

C (-25 to 55

°

C for LED-type CPU Units).

If the ZEN is used near sources of heat, such as a power supply, the internal temperature of the ZEN may increase, lowering the durability of the ZEN.

• Discharge static electricity from your body, e.g., by touching a grounded metal plate, before touching any Unit.

• The exterior of the Units will be damaged if it comes into contact with organic solvents (e.g., benzene or paint thinner), strong alkalies, or strong acids. Never allow such substances to come into contact with the Units.

• Do not apply voltages exceeding the rated voltages. Internal elements may be destroyed.

• Short failures or open failures may result from the destruction of output elements. Do not use loads that exceed the rated output current.

Maintenance

When replacing a CPU Unit, transfer to the new Unit and confirm all settings for clock data, internal holding bits, holding timers, and counters before starting operation again.

34

Programmable Relay

ZEN V2 Units

Transportation and Storage

• Use special packing boxes when transporting the ZEN and do not subject it to excessive shock or vibration or drop it during shipment.

• Store the ZEN within the rated ranges. If the ZEN has been stored at

−

10

°

C or lower, allow it to stand at room temperature for three hours or longer before turning ON the power supply.

■

Precautions for Correct Use

Installation Environment

• Do not install the ZEN in the following locations.

• Locations subject to radical changes in temperature

• Locations with high humidity subject to condensation

• Locations subject to excessive dust or dirt

• Locations subject to corrosive gas

• Locations subject to direct sunlight

• Do not install the ZEN in locations subject to shock or vibration.

Extended use in such locations may cause damage from stress.

• In environments subject to static electricity (e.g., close to pipes conveying forming materials, powders, or fluid materials), separate the ZEN as far as possible from the source of static electricity.

• The ZEN is neither waterproof nor oil-proof. Do not use it in locations subject to water or oil.

• Use the ZEN within the allowable power supply voltage range. Be particularly careful in locations with bad power supply conditions, e.g., large fluctuations in the power supply voltage.

• Do not install the ZEN in locations subject to excessive noise, which may cause the ZEN to fail.

• Take appropriate and sufficient countermeasures when installing systems in the following locations:

• Locations subject to strong electromagnetic fields

• Locations subject to possible exposure to radioactivity

Power Supply

• Always turn OFF the power supply to the ZEN before attempting any of the following.

• Assembling the ZEN

• Connecting or disconnecting any cables or wiring

• Attaching or removing the Memory Cassette

• Attaching or removing the Battery Unit

• If the power supply is interrupted for two days or more (at 25

°

C), the internal capacitor will discharge and internal bit status and the contents of PV areas will be lost or corrupted and dates and times will be reset. When restarting operation after the power supply has been interrupted for an extended period of time, check the system in advance to confirm that no errors will occur.

Handling

• Connect connectors only after confirming that the direction or polarity is correct.

• Failures could result if dust or dirt enters the ZEN. Always connect the connector cover to the computer connector whenever it is not being used.

• Do not remove the label from the left side of the CPU Unit if a

Battery Unit is not mounted.

Other

• The execution of the ladder program in the ZEN is different from

that for other PLCs. Refer to “Difference between ZEN

Programmable Relays and PLC Ladder Program Execution” on page 33.

• Abide by all local ordinances and regulations when disposing of the

ZEN.

• The Battery Unit (ZEN-BAT01, sold separately) contains a lithium battery. Observe all applicable legal requirements for your area when disposing of the lithium battery.

Programmable Relay

ZEN V2 Units

35

Warranty and Application Considerations

Warranty and Limitations of Liability

WARRANTY

OMRON’s exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year

(or other period if specified) from date of sale by OMRON.

OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT,

MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER

ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET

THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR

IMPLIED.

LIMITATIONS OF LIABILITY

OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS,

OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON

CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY.

In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted.

IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE

PRODUCTS UNLESS OMRON’S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED,

INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE

MODIFICATION OR REPAIR.

Application Considerations

SUITABILITY FOR USE

OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer’s application or use of the products.

Take all necessary steps to determine the suitability of the product for the systems, machines, and equipment with which it will be used.

Know and observe all prohibitions of use applicable to this product.

NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT

ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON

PRODUCTS ARE PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR

SYSTEM.

PROGRAMMABLE PRODUCTS

OMRON shall not be responsible for the user’s programming of a programmable product, or any consequence thereof.

Disclaimers

CHANGE IN SPECIFICATIONS

Product specifications and accessories may be changed at any time based on improvements and other reasons. Consult with your OMRON representative at any time to confirm actual specifications of purchased product.

DIMENSIONS AND WEIGHTS

Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown.

PERFORMANCE DATA

Performance data given in this catalog is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON’s test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability.

Note: This datasheet is provided as a guideline for selecting products. Do not use this document to operate the Unit.

ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.

To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.

Cat. No. L106-E1-01

In the interest of product improvement, specifications are subject to change without notice.

OMRON Corporation

Industrial Automation Company

Control Devices Division H.Q.

Analog Controller Division

Shiokoji Horikawa, Shimogyo-ku,

Kyoto, 600-8530 Japan

Tel: (81)75-344-7080/Fax: (81)75-344-7189

Printed in Japan

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