Pipe inspection system инструкция на русском

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Pipe Inspection Camera System

Operation Manual

【INTRODUCTION】

The pipe inspection camera system is a powerful set of tools that helps you locate and diagnose problems in a pipeline system.

The system is widely used in inspections of Sewer, central air conditioning, chimney, plumbing, building, cable pipe and pipes ventilation systems and other places.

【GENERAL SAFETY RULES】

PRECAUTIONS

Read all safety warnings and instructions. Failure to follow warnings and instructions may result in electric shock, fire and/or serious injury.

Save this operation manual for future reference.

1. Do not operate this device in explosive atmospheres, such as in the presence of flammable liquids, gases, hazardous chemicals, superheated liquid or heavy dust. It may create sparks which may ignite the dust or fumes.

2. The camera head and the push cable are waterproof, however, the DVR and connecter cable are not. Do not expose them to water or rain. This increases the risk of electrical shock.

3. Avoid using the device in environments of extreme cold, heat or humidity as it may damage the device.

4. Do not drop or press hard on the device.

5. Always backup your data before connecting your SD memory card to this system. The manufacturer is not responsible for any data of damage on your SD memory card for any reason.

6. Do not disconnect the unit while recording or playing back. It may damage the unit and/or the SD memory card.

7. Only qualified person are allowed to repair this device. Service or maintenance performed by unqualified person could result in injury.

8. Do not use this device in places where there is high voltage equipment. The device doesn’t contain high voltage protection and isolation.

9. Check or maintain this device regularly, repair it or replace new parts if there is any damage.

【APPLICATION AND KNOW YOUR TOOL】

APPLICATION

Suitable for pipes at diameter of 100mm-400mm.

KNOW YOUR TOOL

The pipe inspection camera system includes the following four main parts: camera head, push cable, meter counter device and LCD monitor.

The camera includes 512Hz transmitter (optional), self-leveling device, adjustable brightness LEDs, high quality anti-scratch sapphire glass lens cover; stainless steel housing; The sapphire glass cover and stainless steel housing can protect the camera from scratching, knocking, etc.

The flexible stainless steel spring and other related components provide a flexible transition; which makes the push cable be easier to pass through bended pipes.

Battery is built into LCD to provide power for camera and DVR monitor.

1

Camera

1. Stainless steel shell

2. Leds

3. Isolation ring

4. Sapphire lens cover

2

1

3

Figure 1.Camera

4

Remote control

1. Menu: Select Menu

2. Playback: Playback

Mode

3 . P t / W t : R e s e r v e

Function

4. Exit: Exit Menu

5 . U p : S e l e c t U p /

Previous Item

57

9

Figure 2. Remote control

6 . O K & H o m e :

Confirm/Select Menu

7. Left: Select Left Item

8. Right: Select Right Item

9. Down: Select Down/Next Item

10. Mirror: Mirror And Flip Image

11. LED: Adjust The Led Brightness

12. REC: Start/Stop Recording

13. Photo: Take Photo

2

64

8

DVR and Bracket

1. Playback: Playback mode

2. Left: Select left item

3. Menu: Select menu

4. Power Indicator LED

5. Exit: Exit menu

6. OK & home: Confirm/Select menu

7. Down: select Down/Next item

8. LED: Change the LED brightness

9. IR for remote control

10. REC: Start/Stop recording

11. Power switch

12. Right: Select right item

13. Photo: Take photo

2

20

19

18

17

16

2

1

3

5

4

PT/WT

OK

HOME

MENU EXIT

6

7

8

9

LED REC

10

11

14

12 13

15

Figure 3.DVR

21

14.USB 2.0 To PC

15. SD card slot

16. Mirror: mirror and flip image

17. UP: select up/previous item

18. PT/WT: reserve function

19. Color TFT LCD

20. Sun visor

21. Aviation cable video head

22.Wheel clip

23.Wing nuts

24.Heavy hex bolts

270°

360°

24

23

22

ITEM

Operating Temperature

Operating Humidity

Storage Temperature

Power adapter

MEAS.

Weight

Sensor

TV-Line

View Angle transmitter

Self leveling

Focus Distance

Depth of field

Camera Size

Camera Length

Front Lens

Shell Material

Lighting

Water-Proof

Power Supply

Current Consume

Screen

Resolution

Mirror and Flip

Video Resolution

Video Encoding

Photograph

Audio Recording

Out Put

External Memory

Data Output

LED Driver

Play Back

Language

Power Supply

Current Consume

Battery Capacity

Life Time

Charge Time

Cable Diameter

Cable Length

Meter Counter

【DESCRIPTION SPECIFICATIONS AND STANDARD EQUIPMENT】

SPECIFICATIONS

General

Camera

DVR

Cable Wheel

PARAMETER

-10°~50°/+14°~+122°

30%RH~90%RH

-20°~60°/+4°~+140°

Input:110VAC~240V AC, Output:12V DC 1500mA

78.5×34.0×89.5cm (LxWxH)

27Kg(Approx)

1/3” Sony CCD

480 TV-Line

120°

512Hz Built-in (Selectable)

Built-in

20cm (approx)

100cm(approx)

￠ 38mm×81mm（Main body）

318mm

Sapphire

304#Stainless Steel

Built-in 12×LED (White)

20m water (Camera fix on Cable)

DC12V

60mA (LED OFF) ； 140mA (LED ON)

7-inch 16:9 super bright high-definition color LCD screen

800×480 RGB

Support image mirror, Flip, Mirror & Flip

PAL 720×576 25FPS Max , NTSC 720×488 30FPS Max

H.264

720×480/720×576

Local Sound

TV and Audio output

Support SD Memory Card up to 32GB

USB2.0 To PC

Built-in Dimmer

Video, Photo and Audio

English, German, French, Spanish, Italian, Chinese, Japanese, Russian,

Portuguese

DC 12V input

700mA Max

7.4V 4400mAh Li-ion Battery

6 Hour

8 Hour

￠ 9mm

60/80/100/120meter (Selectable)

Built-in

3

Standard configuration

Tools kit

P1. Screwdriver

P2. Operation manual

P3. Bolts and nuts (4x)

P4. Inner hexagon spanner

P5. 72 Roller Skid (for pipe diameter 4″-5″)

P6. Car charger

P7. Text writer

P8. Power adapter

P9. 120 universal Skid (for pipe diameter 5 «- 12»)

P10. Hexagon spanner

P11. Remote control

Machine

M1. Wheel

M2. Frame

M3. Coil and push rod

M4. DVR and bracket

M5. Meter counter device

M6. Guide spring

M7. Camera

M8. Handle

P1

M7

M8

P2

P3

M6

M5

M3

M4

4

P11

P10

P9

P4

P5

P6

P7

P8

Figure 4. Standard configuration

M2

M1

【INSTALLATION】

To reduce the risk of serious injury during use, follow these procedures for proper assembly.

1. Install Camera Head (See Figure 5)

Sealing ring

Camera

Glassfiber cable

Guide spring

Take out camera, grip the guide spring and screw the camera head tightly clockwise. Ensure the seal ring and the gold pins are in good status before installing camera head.

Figure 5. INSTALL CAMERA HEAD

2. Meter Counter Device (See Figure 6)

Unlock the adjustable screw.

Tu r n t he g u id e bu sh i ng clockwise rotation until the gap alignment of the open slot in guide shaft. Put the fiberglass cable in the guide shaft along the open slot.

Then turn the guide bushing

Adjustable screw

(2X) negat ive rot at ion t o t he

Max position, locking the adjustable screw.

Figure 6. Meter counter device

Pull and push the fiberglass cable to confirm knurled wheel will not slip.

Press the reset button to reset meter counter, in order to recount.

Fiberglass cable

Reset botton

3. Install Skid

Roller skids are used to keep the camera head in the center of different sized pipes and also to keep camera head away from mud at the bottom of pipes, in order to keep camera head clean and also view best quality images.

There are two kinds of roller skids:

Lockring

Screws

Skid

Camera

Dia. at 120mm — 250mm, adaptive for 5 «-12» pipes

Figure 8. 120 universal Skid

Screws

Lockring

Camera

Skid

Dia. at 72mm, suitable for 3 «-4» pipes

Figure 7. 72 Roller Skid

1 ) 72 Roller Skid (dia. at 72mm, suitable for

4″-5″pipes) .(See Figure 7)

2) 120 universal Skid (dia. at 120mm — 250mm, adaptive for 5 «-12» pipes) . (See Figure

Please choose an appropriate skid according to the size of the pipe. Put the camera into the skid, press and lock the lockring properly.

4. Install Handle (See Figure 9)

This product includes an extension handle for people with different height to operate it.

Take out the handle and bolt pack from tool bag, align the four holes in the handle frame, fit with bolts, washers, and finally tighten the whole hexagon lock-nuts.

5

Handle

Frame

Washers

Hexagon Lock-Nut

Bolts

Figure 9. Install handle

5. Install The Wheel Assembly (See Figure 10)

Take out the wheel assembly from the package, unscrew the nuts and washers, fit the bolt into wheel hole and finally tighten the Hexagon Lock-Nuts.

Hexagon Lock-Nut

Washers

Holes

Wheel Assembly

Figure 10.Install the wheel assembly

6

【FUNCTION GUIDE AND OPERATING INSTRUCTIONS】

DVR ICON

1. SD Card

2. Battery Level

3. Image Reverse

4. Image Reverse & Mirror

5. Image Mirror

6. Timestamp

7. LED Brightness

8. Record

9. Meter Counter (optional function)

1.83m 6.0ft

9

SD

1

8 7 6

12:34:56

Figure 11. Screen icon Definition

5

2

3

4

[FUNCTION GUIDE]

1. Live video

Press to turn on/off DVR to enter the live video mode, then press to enter playback mode.

Press to start/stop recording.

Press to mirror or/and reverse the image.

Press adjust the brightness of camera LEDs.

Press to take a picture.

2. Video Option

Press to enter the video option menu. Press and to select items that you need, press to confirm the selection. Press or to change the value. Press to save the setting. Press to exit video option and save.

• Size D1 (720*576) / VGA (640*480) / QVGA (320*240)

• Video Seg: 10min/20min/30min/40min/OFF. Set 10-40min to restrict files length and open cycle-cover. Elder files will be covered by new files when SD card is full. Set OFF to close this function.

• Meter Counter: Reserve function.

• Sound: Turn on/off the local sound in Video Recording.

• Timestamp: Enable/Disable time stamp on screen.

3. Playback

Press the button to enter the playback, the user can browse, preview and playback media files.

Press and to browse and select media files.

Press to confirm the selection and preview media file. Press to preview the previous file. Press to preview the next file. Press to playback video. Press to enter the play setting.

• Delete: Delete media files.

• Slide Show: 3sec/5sec/10sec. To set interval time of the slide shows.

• Protection: To protect important media files.

• Thumbnail: Browse 9 media files per page.

• File List: Browse 3 media files per page.

• LCD: LCD brightness.

4. Playing Movie

Pause/Play movie, Stop play movie, Rewind, Forward, you can press to set speed rate of rewind/forward.

5. SETUP

Press to enter the preferences of Record/Playback. Press enters Setup menu.

The following items are in the setup menu.

• Format: format SD card.

• LCD: LCD brightness.

• Language: English, German, French, Spanish, Italian, Chinese, Japanese, Russian, Portuguese.

• Sys. Reset: Reset all setting.

• Light frequency, 50Hz/60Hz, specifying your ambient light frequency.

• TV output: PAL/NTSC.

• Date input: To set date and time.

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8

【USER MANUAL】

At the Job Site

1. Always wear rubber gloves to operate the camera for health and safety reasons. Properly positioning the cable reel will save time and strength to push out and in the cable, and minimize the rate of equipment damage.

• When pushing, the end of your stroke should be as close to the entry as possible. Standing too far back with an excess of cable between your hands and the entry may cause the cable to fold on itself outside the entry and damage the cable.

• Try to keep the push cable away from sharp edge of a pipe entry because this may cause damage. If the camera does not seem to go any farther, DO NOT FORCE TO PUSH THE CAMERA! Try another entry if possible.

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2. Always try to run water down the pipe under going inspection. This will keep the system much cleaner, and allow you to push noticeably farther with less friction. If the water is preventing you from seeing an area of importance, temporarily turn it off.

3. When push the push cable through the pipeline by steady and slowly, a short distance entry per time, keeps the hands at the entrance, so that can control the push cable and prevent it stuck, bent or scratch.

4. When inspecting a pipe, most of the time a slow steady push through the system works the best. At changes in direction such as P-traps, Tee’s, Y’s, Elbows, etc. It is usually necessary to give a little extra push in the bends. Back the camera head approximately 8″ (20cm) from the bend, if necessary, and give it a quick push, “popping” the camera through a turn, using the least amount of force required. Try to be as gentle as possible, and do not hammer or snap the camera head through corners. After some practice, you may learn that the best way to inspect a section of pipe is to push the camera through quickly. Then draw the camera back home slowly and evenly.

5. Make sure the sapphire window is clean prior to entry. Some users claim that a slight film of detergent on the lens minimizes the possibility of grease sticking to the port. If necessary, take advantage of any standing water in the pipe to wash the front of the camera by jiggling it in the water.

6. When you place the camera head into the pipe remember, as the materials of pipe vary, it will be necessary to adjust the lighting settings to maximize picture quality.

7. The system can travel through multiple 45 and 90 degree bends and wyes. Do not, however, try to force it through a P-trap or tee if there is a large amount of resistance.

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8. Do not attempt to remove or stores push cable on the reel

Figure 12. Improper operation solely by turning the reel itse if. You can manually push or pull cable from the reel and wind or unwind it.

9. If the camera sits in a pipe, or an enclosed environment, heat will build-up. This may lead to the camera head overheating which will cause fuzzy lines to appear on the monitor. In the event, this happens, turn off the system, remove the camera from the pipe (or enclosed environment) and let the camera head cool for 10 to 15 minutes. Running water into the line will also help cool the camera head. Always use the minimum illumination required to maximize picture quality and to avoid excessive heat build-up.

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Retrieving the push cable

1. Once the inspection has been completed, pull the push cable back with slow, steady force. Do not force the push cable or exert excessive force. This could damage the camera or push cable. The push cable may get hung up while being retrieved, and may need to be manipulated as did during insertion.

2. Once the inspection has been completed, pull the push cable back with slow, steady force. Do not force the push cable or exert excessive force. This could damage the camera or push cable. The push cable may get hung up while being retrieved, and may need to be manipulated as did during insertion.

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3. Storing the push cable into the cable reel. One hand holds the push cable, the other hand close to the cable wheel. Slowly and gently push the push cable slide via the hook of the handle, cable reel will rotate and store the push cable inside.

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[BATTERY SAFETY AND USING GUIDE]

Using safety

Read the following battery precautions before using the battery and charger, to reduce the risk of electrical shock.

1. Recharge batteries with accessory charging units.

2. Check the power units and battery every time before using the equipment, be sure no problem, use of unauthorized parts may result in electrical shock, fire and/or serious personal injury or damage other instruments and system.

3. Never connects the car charger to any 24 volt cigarette lighter slot. It will harm the battery and DVR.

4. Do not short circuit, it may cause fire, electrical shock.

5. Do not charge the battery under rain or wet conditions. Water entering the charger will increase the risk of electrical shock.

6. If the charger and battery are damaged, do not use or stop to charge. It may cause electrical shock.

7. Don’t disassemble the case, only qualified repair person can repair and maintenance.

8. Properly dispose of the battery. Exposure to high temperatures can cause the battery to explode. So do not dispose of in a fire. Some countries have regulations concerning battery disposal. Please follow all applicable regulations.

9. Do not touch anything which out from battery, which would burn or damage the skin, once touches please flush with water. If in eyes, immediately get medical help fast.

Using Guide

Follow the steps as below to reduce the injury of the electric shock.

1. Power indicator LED will be red during charging, will be turned to green when charged fully. If battery empty for a long term, it will pre-charge the battery automatically in 10 minutes, and LED will be blinking in red.

2. It needs about 8 hours to charge the battery fully. The battery can charge online, charging and supplying of work will not increase charging times.

3. User can use a power adaptor or car charger to charge the battery. If no use in a long term, take a recharge per 6 month, to ensure the battery in normal working status.

Tips

User can use a power adaptor or car charger to charge the battery. Also can directly supply the system without battery.

The power indicator LED will be red during charging, will be turned to green when charged fully.

If no use in a long term, take a recharge per 6 month, to ensure the battery in normal working status.

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[OTHERS]

Troubleshooting

Problem

Meter is not accurate

No image

DVR Can not boot

Probable fault location

Knurled wheel slip not set to zero

Cable connection faulty or loosely

Camera connector soiled

Wrong SD memory card

Wrong setting

No power

Transient short circuit in the cable cause the battery short circuit protection.

Solution

Fit glassfiber cable into the guide solt and hook.

Press reset button to set zero.

Check cable connection, clean and reconnect if necessary

Clean the camera connector

Turu off power and replace SD card

Enter the setup menu and select reset

Recharge

Recharge the DVR more than 2 seconds with adaptor or car-charger to activate the battery.

FCC Statement

This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions:

1. This device may not cause harmful interference.

2. This device must accept any interference received, including interference that may cause undesired operation. Any changes or modification not expressly approved by the party responsible for compliance could void the user’s authority to operate the device.

CE

This product complies with standards including Low Voltage Device Directive 73/23/EEC;

EMC

Directive 89/336/EEC. It passed the subject tests by the authority concerned and is authorized to bear CE mark.

KEY FEATURE

1. Character key

• 26 English letters.

• 10 Arabic numerals.

• 13 symbols.

2. Function key

Enter key, confirm typing.

Del key, delete character.

Key, move the cursor to left.

Key, move the cursor to right.

Shift key, switch English letters and Arabic numerals.

Caps Lock key, switch capital letters and small letters.

Figure 17. Text Writer

TYPE OPERATION

1. Turn on the screen.

2. Make the Text Writer point to screen then press character keys.

3. Press the same key again to select letters circularly. No operation or press other keys in 2 Seconds to confirm current characters.

4. Press REC key on DVR to record the Video with characters.

5. You can type and edit characters while recording, the typing and editing will be recorded in the video also.

Notes:

Reboot the DVR will lose all characters on screen. The characters on screen cannot be recorded on photos.

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12

3

4

5

No. Part Number

1 8-956

Part Name

Castor Skid

2 8-967 POM Skid

Optional Part List

Specifications

POM

￠

134×83.9

30mm Wheel (Optional)

POM

￠

78×83.9 (Optional)

6

7

8-978

8-989

9-012

4-602

1-323

Ball Support POM S

￠

60×53.5 (Optional)

Lock Sleeve POM

￠

54.6×38(Optional)

Maintenance

Cable

Camera Head

The parts for fiberglass

Connector (15pcs)

Cable with 6Pin aviation plug and 4Pin aviation plug. 2.1 meter long. Use to connect panel(7-823) and Simple version

Equipment(6-801).

Sony CCD 480TVL Φ38×81mm,

120° View Angle

Self-Leveling

With 512Hz Transmitter

Picture

2

3

4

5

No. Part Number

1 1-312

Part Name

Camera Head

2-312

2-323

3-412

3-423

Adaptor

Car Charger

Remote Control

Text Writer

Part Number List

Specifications

Sony CCD 480TVL, Φ38×81mm,

120° View Angle

Self-Leveling

DC 12V 1. 5A Adaptor

DC 12V 2A Car Charger

13 Key Remote Control

20Key Text Writer

6 5-623 DVR

7-Inch Video Recorder, 14Key

Built-In Battery With Aviation Socket

7

8-934 72 Roller Skid Suitable For 4″-5″ pipes

8

8-945

120 Universal

Skid

Suitable For 5″-12″Pipes

9

10

11

12

9-412

6-801

4-601

9-423

Handle

￠

22×281×242

Simple version

Equipment

A complete set of Equipment without

DVR(5-623) and Bracket(9-423). Provide one Cable(4-602) to connect other panel.

Cable

Spiral cable with 6Pin aviation plug. 71cm long. Use to connect DVR(5-623) and wheel.

Bracket Standard

Picture

13