-
Contents
-
Table of Contents
-
Bookmarks
Quick Links
REOVIB
Control Equipment for the Vibratory Feeder Industry
MFS 268
Frequency Converter for Vibratory Feeders
Appendix: EtherNet-IP — Programming
MFS_268_EtherNetIP_appendix_rev03.en
02.08.2016
Related Manuals for REO REOVIB MFS 268
Summary of Contents for REO REOVIB MFS 268
-
Page 1
REOVIB Control Equipment for the Vibratory Feeder Industry MFS 268 Frequency Converter for Vibratory Feeders Appendix: EtherNet-IP — Programming MFS_268_EtherNetIP_appendix_rev03.en 02.08.2016… -
Page 2: Technical Safety Instructions For The User
REOVIB MFS 268 Operating Instructions EtherNet/IP — Programming Technical safety instructions for the user This description contains the necessary information for the correct application of the product described below. It is intended for use by technically qualified personal. Qualified personnel are persons who, because of their training, experience and position as well as their…
-
Page 3: Table Of Contents
REOVIB MFS 268 Operating Instructions EtherNet/IP — Programming Contents Technical safety instructions for the user ………………… 2 1.0 General …………………………4 2.0 Interface operation (EtherNet-IP ) ………………….5 3.0 Activate interface ………………………. 5 4.0 EDS-File …………………………5 5.0 Bus operating modes……………………..5 5.1 Programming for the Bus operation ………………..
-
Page 4: General
REOVIB MFS 268 Operating Instructions EtherNet/IP — Programming 1.0 General The MFS 268 range of frequency converters for vibratory feeders can operate with an EtherNet-IP inter- face. In normal operation the set point, for the feeder throughput, can be sent from a PLC to the controller and the unit ready/fault status signals are fed back.
-
Page 5: Interface Operation (Ethernet-Ip )
REOVIB MFS 268 Operating Instructions EtherNet/IP — Programming 2.0 Interface operation (EtherNet-IP ) Bus Power Supply 24 V, DC, 250 mA Bus connector 2 x RJ-45 Internal interface CAN-Bus Supported baud rates 1000 kBaud Communication Data consistency required Protocol EtherNet-IP 3.0 Activate interface…
-
Page 6: Programming For The Bus Operation
REOVIB MFS 268 Operating Instructions EtherNet/IP — Programming 5.1 Programming for the Bus operation In normal operation the set point for Amplitude (throughout/feed rate) and the digital control signals, such as enable are set across the interface. The actual voltage/current values and unit status (ready or fault) are fed back.
-
Page 7: Parameter Operation
REOVIB MFS 268 Operating Instructions EtherNet/IP — Programming 5.2 Parameter Operation In parameter operation, the specific unit parameters can be monitored and adjusted. A `write` enable must be transmitted before parameters can be altered. On closing, the `write` enable must be cancelled.
-
Page 8: Receive, Acknowledge Write Enable
REOVIB MFS 268 Operating Instructions EtherNet/IP — Programming 5.2.3 Receive, Acknowledge Write Enable H-Byte L-Byte Word 1 xxxx H (undefined) H-Byte L-Byte Word 2 C0DE H H-Byte L-Byte Word 3 B5E7 H H-Byte L-Byte Word 4 C0DE H The parameters can be sent after receipt of the acknowledge 5.2.4 Send Parameter…
-
Page 9: Close Write Enable
REOVIB MFS 268 Operating Instructions EtherNet/IP — Programming 5.2.5 Close write enable H-Byte L-Byte Wort d 0000 H H-Byte L-Byte Word 2 Write Enable Address = C0DE H H-Byte L-Byte Word 3 Enable Value 0000 H-Byte L-Byte Word 4 15 14 13 12 11 10 9…
-
Page 10: Parameter Table
REOVIB MFS 268 Operating Instructions EtherNet/IP — Programming 6.0 Parameter Table Non listed addresses cannot be altered! Parameter: Adjustment Display- Factory Entry Parameter Value Code Setting: code address HEX (.bit) Vibratory feeder 0x0000…0xFFFF 0…100 % 000, 100C Amplitude (throughput) •…
-
Page 11
REOVIB MFS 268 Operating Instructions EtherNet/IP — Programming Parameter: Adjustment Display- Factory Entry Parameter Value Code Setting: code address HEX (.bit) Service limits 0x0000 / 0x FFFF 0 / I En.S. 0x5834 • Enable service menu 0x0000…0x8000 H 0x200A • Show output current (0… 100 %) 0x01F4…0x7530 H… -
Page 12: Example Of Bus Communication With Frequency Controller
REOVIB MFS 268 Operating Instructions EtherNet/IP — Programming 7.0 Example of bus communication with Frequency controller Variable values are shown in italics. 7.1 Normal mode (Set point to 70 %) Word Code send Code Received 0000 H 0000 H B332 H…
-
Page 13
REOVIB MFS 268 Operating Instructions EtherNet/IP — Programming Example of switch parameter change Enable invert send Received Word Code Code 0000 H 0000 H C0DE H Write Enable Address C0DE H Acknowledge B5E7 H Write Enable Value B5E7 H Acknowledge… -
Page 14: Reset Controller
REOVIB MFS 268 Operating Instructions EtherNet/IP — Programming 7.3 RESET Controller Word Code send Code received 0000 H 0000 H C0DE H Write Enable Address C0DE H Acknowledge B5C9 H Write Enable Value B5C9 H Acknowledge 8000 H + Set mode bit = 1…
-
Page 15: Methods For Adjusting The Ip-Address
REOVIB MFS 268 Operating Instructions EtherNet/IP — Programming 8.0 Methods for adjusting the IP-address 1. Web server (Preferably) 2. DHCP Server Utility If you don’t have a browser, you can push a switch on the front of our device. If you push this switch shorter than five seconds, the device gets the IP-address 192.168.11.182.
-
Page 16
REOVIB MFS 268 Operating Instructions EtherNet/IP — Programming 5. Then you double-click on „Internet Protocol Version 4 (TCP/IPv4)“ 6. Then you set the subnet mask at 255.255.240.0. 7. You click on „OK“. 8. Then you open the web browser (e.g. the Internet-Explorer). -
Page 17: Dhcp Server Utility (Example: „Bootp/Dhcp Server»)
REOVIB MFS 268 Operating Instructions EtherNet/IP — Programming 8.2 DHCP Server Utility (Example: „BOOTP/DHCP Server“) 1. Please download a DHCP Server software for example: „DHCP/BOOTP Utility“. Important: Before you start the DHCP-server, note the MAC-address which has the following form: 00-00-BC-14-55-35. The MAC-address stands on the front of the module.
-
Page 18
REOVIB MFS 268 Operating Instructions EtherNet/IP — Programming… -
Page 19
REOVIB MFS 268 Operating Instructions EtherNet/IP — Programming… -
Page 20
REO Shanghai Inductive Components Co., Ltd No. 536 ShangFeng Road · Pudong, 201201 Shanghai · China REO Vibratory Feeding and Power Electronics Division Tel.: +86 (0)21 5858 0686 · Fax: +86 (0)21 5858 0289 Brühler Straße 100 · D-42657 Solingen E-Mail: info@reo.cn ·…
REOVIB MFS 268 UL/CSA
Operating Instructions
This description contains the necessary information for the correct application of the product described
below. It is intended for use by technically qualified personal.
Qualified personnel are persons who, because of their training, experience and position as well as their
knowledge of appropriate standards, regulations, health and safety requirements and working conditions,
are authorised to be responsible for the safety of the equipment, at all times, whilst carrying out their nor-
mal duties and are therefore aware of, and can report, possible hazards (Definition of qualified employees
according to IEC 364)
Safety Instructions
The following instructions are provided for the personal safety of operators and also for the protection of
the described product and connected equipment.
Warning!
Hazardous Voltage
!
Failure to observe can kill, cause serious injury or damage
•
Isolate from mains before installation or dismantling work, as well as for fuse changes or post installa-
tion modifications.
•
Observe the prescribed accident prevention and safety rules for the specific application.
•
Before putting into operation check if the rated voltage for the unit conforms with the local supply
voltage.
•
Emergency stop devices must be provided for all applications. Operation of the emergency stop must
inhibit any further uncontrolled operation.
•
The electrical connecting terminals must be covered!
•
Earth bonding must be tested for integrity after installation.
Specified Use
The units described herein are electrical controllers for installation in industrial plant.
They are designed for controlling vibratory feeders.
For use in NFPA 79 Applications only
Adapters providing field wiring means are available from REO ELEKTRONIK AG.
Refer to REO ELEKTRONIK AG.
ELEKTRONIK
1
REOVIB
Control Equipment for the Vibratory Feeder Industry
MFS 268
Frequency Converter for Vibratory Feeders
268_ANL_M12_EN_rev02.DOC
11.04.2014
REOVIB MFS 268
Operating Instructions
ELEKTRONIK
Technical safety instructions for the user
This description contains the necessary information for the correct application of the product described below. It is intended for use by technically qualified personal.
Qualified personnel are persons who, because of their training, experience and position as well as their knowledge of appropriate standards, regulations, health and safety requirements and working conditions, are authorised to be responsible for the safety of the equipment, at all times, whilst carrying out their normal duties and are therefore aware of, and can report, possible hazards (Definition of qualified employees according to IEC 364)
Safety Instructions
The following instructions are provided for the personal safety of operators and also for the protection of the described product and connected equipment.
Warning!
!
Hazardous Voltage
Failure to observe can kill, cause serious injury or damage
•
Isolate from mains before installation or dismantling work, as well as for fuse changes or post installation modifications.
•
Observe the prescribed accident prevention and safety rules for the specific application.
•
Before putting into operation check if the rated voltage for the unit conforms with the local supply voltage.
•
Emergency stop devices must be provided for all applications. Operation of the emergency stop must inhibit any further uncontrolled operation.
•
The electrical connecting terminals must be covered!
•
Earth bonding must be tested for integrity after installation.
Specified Use
The units described herein are electrical controllers for installation in industrial plant.
They are designed for controlling vibratory feeders.
2
REOVIB MFS 268
Operating Instructions
ELEKTRONIK
Contents
Technical safety instructions for the user ………………………………………………………………………………………………. 2
1.0 General ……………………………………………………………………………………………………………………………………….. 4
2.0 Function………………………………………………………………………………………………………………………………………. 4
2.1 Track control …………………………………………………………………………………………………………………………….. 5
2.2 Operating with two speeds (2 set points for coarse/fine switching) …………………………………………………… 5
2.3 Control inputs and output……………………………………………………………………………………………………………. 5
2.3.1 Enable input…………………………………………………………………………………………………………………………… 5
2.3.2 Sensor input for track control ……………………………………………………………………………………………………. 5
2.3.3 External set point ……………………………………………………………………………………………………………………. 5
2.3.4 Output status relay………………………………………………………………………………………………………………….. 6
2.3.5 Time-Out output 24 VDC …………………………………………………………………………………………………………. 6
2.3.6 Air valve output 24 VDC ………………………………………………………………………………………………………….. 6
2.4 Display …………………………………………………………………………………………………………………………………….. 6
3.0 Construction ………………………………………………………………………………………………………………………………… 6
3.1 Enclosed units ………………………………………………………………………………………………………………………….. 6
3.2 Panel mounting units …………………………………………………………………………………………………………………. 6
4.0 Technical Data……………………………………………………………………………………………………………………………… 7
5.0 Ordering Codes (Standard units)…………………………………………………………………………………………………….. 7
6.0 Declaration of Conformity ………………………………………………………………………………………………………………. 7
7.0 Settings……………………………………………………………………………………………………………………………………….. 8
8.0 Control elements ………………………………………………………………………………………………………………………….. 9
8.1 Settings ……………………………………………………………………………………………………………………………………. 9
9.0 Commissioning …………………………………………………………………………………………………………………………… 10
9.1 Assembling position…………………………………………………………………………………………………………………. 10
9.2 Preliminary steps …………………………………………………………………………………………………………………….. 10
9.2.1 Important points ……………………………………………………………………………………………………………………. 10
9.2.1.1 Operating frequency of the feeder coil…………………………………………………………………………………… 10
9.2.1.2 Measurement of the output voltage and current ……………………………………………………………………… 10
9.3 Putting the equipment into operation ………………………………………………………………………………………….. 11
9.4 Switch-on frequency of the power supply ……………………………………………………………………………………. 11
10.0 Setting Instructions ……………………………………………………………………………………………………………………. 12
10.1 User adjustment of throughput ………………………………………………………………………………………………… 12
10.2 Tuning the feed system ………………………………………………………………………………………………………….. 12
10.2.1 Feeder settings …………………………………………………………………………………………………………………… 12
10.2.2 Track control ………………………………………………………………………………………………………………………. 13
10.2.3 Sensor time out…………………………………………………………………………………………………………………… 13
10.2.4 Set point source………………………………………………………………………………………………………………….. 13
10.2.5 Pulse feed………………………………………………………………………………………………………………………….. 14
10.2.6 Regulation mode…………………………………………………………………………………………………………………. 14
10.2.6.1 Instructions for using regulation mode …………………………………………………………………………………. 15
10.2.6.2 Mounting the accelerometer ………………………………………………………………………………………………. 15
10.2.6.3 Relationship between acceleration and amplitude ………………………………………………………………… 17
10.2.6.4 Instructions for setting up the controller in regulation mode ……………………………………………………. 17
10.2.6.5 Determining the resonant frequency……………………………………………………………………………………. 17
10.2.6.6 Optimisating controller in regulation mode …………………………………………………………………………… 18
10.2.6.7 Displays ………………………………………………………………………………………………………………………….. 18
10.2.7 Display actual current and frequency …………………………………………………………………………………….. 19
10.2.8 Save selected parameters ……………………………………………………………………………………………………. 19
10.2.9 Recall user or factory settings ………………………………………………………………………………………………. 19
10.2.10 Hide parameter menus ………………………………………………………………………………………………………. 19
11.0 Error messages / ERROR reset ………………………………………………………………………………………………….. 20
12.0 Connections for enclosed construction (IP 54): 3A, 6A, 8A……………………………………………………………… 21
12.1 Connections for enclosed construction (IP 54): 12 A Units…………………………………………………………… 22
12.2 Connections for enclosed construction (IP 54): 16 A Units…………………………………………………………… 23
13.0 Connections for panel mounting construction (IP 20): 3 A, 6 A, 8 A …………………………………………………. 24
13.1 Connections for panel mounting construction (IP 20): 16A ………………………………………………………….. 25
14.0 Dimensions for 3 A, 6 A, 8 A Units ………………………………………………………………………………………………. 26
14.1 Dimensions of enclosed construction (IP 54) 12 A ……………………………………………………………………… 27
14.2 Dimensions of enclosed construction (IP 54) 16 A ……………………………………………………………………… 27
14.3 Dimensions of Panel mounting construction (IP 20) 16 A ……………………………………………………………. 28
A 1.0 Service appendix……………………………………………………………………………………………………………………… 29
A 1.1 Frequency adjustment range …………………………………………………………………………………………………….. 30
A 2.0 Accessories / Spare Parts …………………………………………………………………………………………………………. 32
3
REOVIB MFS 268
Operating Instructions
ELEKTRONIK
1.0 General
The REOVIB MFS 268 range comprises special, adaptable controllers for use with vibratory feeders. The units generate an output frequency, to drive feeders, that is independent of mains frequency and so exact tuning with springs is not necessary. The feeders also run quieter because of the sinusoidal output signal. The adjusted output frequency corresponds to the mechanical vibrating frequency of the feed system.
The optimum frequency setting for a feeder can determined manually or automatically in regulation mode.
Depending on the version, the controller can be used in regulation mode, working in conjunction with an accelerometer fitted to the feeder, to operate at resonant frequency. In this way a constant component feed rate that is unaffected by load changes can be achieved. In regulation mode the vibrating frequency is also dynamically adjusted to compensate for resonant frequency changes caused by load changes. In normal operating mode (without accelerometer) the feeder remains constant at the set frequency. In both operating modes the feeder throughput is determined by the output voltage level.
Totally enclosed or panel mounting units can be supplied.
Notable Features:
•
Adjustable output frequency, independent of mains frequency
•
Adjustable minimum and maximum limits for the frequency range
•
Adjustable current limit for the maximum coil current
•
Constant feeder throughput irrespective of mains fluctuations
•
Regulation control, with independent frequency search
(resonance)
•
On/Off status relay
•
Track control
•
24 VDC output for operating a solenoid e.g air valve
•
Four user setting memory locations
•
Optional RS232 or Profibus-DP interface for remote parameter setting.
SPEED
P P
REOVIB MFS 268
F
P www.reo.de
X7
X4
X40
X1
X0
I
0
X6
X5
P
REOVIB MFS268
Ø 5,0
F
P
I
0
2.0 Function
Enclosed
Construction
Panel mounting construction
The unit is set up by using the touch panel on the front plate (buttons and LED display). All settings can be made by using the touch panel and a series of menus. The various parameters can be selected by entering operator codes. A fuller description of the parameters can be found In the section on settings.
Alternatively, the feeder throughput can adjusted by using an external potentiometer, an external voltage signal 0…10 V, DC or a current signal 0(4)…20 mA (the chosen option must be selected in menu 003). A relay with potential free contacts is provided for feeder status indication and this operates in conjunction with the feeder enable signal. Terminals for these contacts can be found inside the controller.
During normal operation the set point is displayed as a percentage in the LED window. In the programming mode the selected dimension, as described in the setting up instructions, is shown. Changed settings can be stored by leaving the programming mode or automatically saved by not pressing a key for a period of 100 seconds.
The control units can provide a frequency range from 5…300 Hz, which can be limited by adjustable, upper and lower frequency limits. The usable adjustment range cannot exceed a ratio of 1:4, i.e. the upper frequency limit cannot be more than four times the lower frequency limit. It is possible to have a narrower setting of the limits and this provides a margin of safety against too wide a difference in the vibrating frequency.
The maximum output current drawn by the coil can be determined by integrated current limiting.
Critical parameters such as the current limit and vibrating frequency range are held under a special service menu. This menu cannot be accessed through the normal menu structure and an additional code number has to be used to gain access. This prevents unauthorised adjustment of these sensitive parameters.An interface option can be used to provide an RS232 or Fieldbus (Profibus-DP) connection.
4
REOVIB MFS 268
Operating Instructions
ELEKTRONIK
2.1 Track control
The output can be switched ON and OFF from a track component sensor, using internal,
Sensor
ON
OFF adjustable time delays (ton and toff).
The queue of components rises above and drops
Feeder
ON
OFF below the track sensor position. The controller t ON
Soft Start t OFF
Soft Stop output switches on when the sensor cannot detect product and a switch-on time delay has elapsed. The output is switched off when product is detected and a switch-off time delay has elapsed (FULL displayed in the LED window). Gaps in the product feed cause resetting of the time delay. The time will always be precise from the last or first component, respectively. The ON and OFF time delays are set in the programming menu. The first decimal point in the display blinks to indicate that an internal timer is running.
An additional “Sensor-Time-out“ timer is started when the feeder switches on. This can be set (30…240 sec.) to switch off the feeder if no product is sensed in the time out period. The status relay indicates that the feeder is not running and the LED window displays ERROR and SE alternately. This function is optional and must be selected in the Track Settings Menu with function EE = 1.
2.2 Operating with two speeds (2 set points for coarse/fine switching)
Coarse/Fine control can be used instead of track control (Menu C 003). The second set point is activated through the same sensor input that is used for track control. Either contacts or a 24 VDC signal can be used to change the set point from coarse to fine. The second set point is activated, immediately, by applying a 24 V signal
(The track control function is invalid)
2.3 Control inputs and output
2.3.1 Enable input
External switch or 24 VDC signal voltage.
External control function to switch the power output ON or OFF e.g. Networking of several controllers from a central PLC.
2.3.2 Sensor input for track control
Sensor for monitoring the queue of components on the track or an input for switching to the second set point 24 VDC (PNP).
2.3.3 External set point
The feeder amplitude set point can be provided from and external, analog 0…10 V, DC, 0(4)…20 mA, or a
10 kR Potentiometer. Parameter ESP in Menu C003 must be set to 1, for an external set point source to be used (not on 16A units).
Setting the minimum output value when external set point = 0:-
Before changing the ESP parameter to accept an external set point source, the minimum value can be adjusted by using the cursor keys, on the front panel, and this will remain when the ESP is changed over from 0 to 1.
5
REOVIB MFS 268
Operating Instructions
ELEKTRONIK
2.3.4 Output status relay
Status-Relay contact 250 V/1 A (changeover). Relay closes when the feeder is running – the relay opens when there is no enable signal or a fault displayed.
2.3.5 Time-Out output 24 VDC
«time Out» message active, if after adjusted time no material is recognized by the sensor (adjustable with parameter «E.»). (not on 16 A units)
2.3.6 Air valve output 24 VDC
Output for air blast, comes on with feeder and switches off, 4 sec., after feeder stops (not on 16A units)
2.4 Display
Initialisation phase, when supply voltage is connected (left decimal point blinks).
Normal Mode: The throughput set point is displayed
Output switched off using the `0` button
Unit inhibited by the enable input
Output switched off by the track control sensor
3.0 Construction
Under voltage, input voltage is to low.
The units are available as stand-alone, enclosed or panel mounting versions .
3.1 Enclosed units
•
Mains switch
•
Touch panel with display
•
Mains cable with plug
•
Output cable or output socket for connecting to the feed system
•
Sensor socket. The standard unit has provision for 24 VDC sensors with a PNP output
3.2 Panel mounting units
•
Touch panel with display
•
Terminals for electrical connections
•
Screw hole fixings for mounting
6
REOVIB MFS 268
Operating Instructions
4.0 Technical Data
ELEKTRONIK
Model Type
Supply voltage
Output
Output current
Recommended *
Protection
MFS 268 / 3A MFS 268 / 6A MFS 268 / 8A MFS 268 / 12A MFS 268 / 16
110 V, 240 V +/- 10 %, 50/60
0…95 V, 0…205 V
Max. 3 A Max. 6 A Max. 8 A Max. 12A Max 16 A
10 A Anti-surge 16 A Anti-surge 16 A Anti-surge 16 A Anti-surge 16 A Anti-surge
Type D current trip device
Enable
Status relay
Sensor supply
Sensor type
Status output
Switch-on frequency of the power supply
Solenoid valve output
24 V, DC input (connect to internal 24 V reference)
Change-over contacts, 250V, 1 A
24 V, DC, 100 mA
PNP output
Relay, change-over contact 1A, 250 VAC , 60 VDC wait 5 seconds until resetting the power supply
24 VDC / 50 mA switched with feeder unit (PNP), short-circuit protected not provided at
IP 20 versions
Operating temperature
0…+45 °C
Storage temperature -10…+80 °C
Altitude 1000 m 0,5 % rated current reduction for each additional 100 m
Norms EN 61000-6-2, EN 61000-6-4
* The units are provided with switch-on, current damping. However it is still possible that some internal capacitor, energising, current spikes will be generated, especially when several units are switched on simultaneously. Therefore, fuses and overload trips should have anti current surge
characteristics.
5.0 Ordering Codes (Standard units)
Type Construction
Order Code
REOVIB MFS 268 / 3A – IP54
REOVIB MFS 268 / 3A – IP20
REOVIB MFS 268 / 6A – IP 54
REOVIB MFS 268 / 6A – IP20
REOVIB MFS 268 / 8A – IP 54
REOVIB MFS 268 / 8A – IP 20
REOVIB MFS 268 / 12A – IP54
REOVIB MFS 268 / 16A – IP20
REOVIB MFS 268 / 16A – IP54
6.0 Declaration of Conformity
626803
621605
626823
621615
626843
621623
626863
621101
626883
3 A, Enclosed construction with track control and accelerometer regulation
3 A, Panel mounting with track control and accelerometer regulation
6 A, Enclosed construction with track control and accelerometer regulation
6 A, Panel mounting with track control and accelerometer regulation
8 A, Enclosed construction with track control and accelerometer regulation
8 A, Panel mounting with track control and accelerometer regulation
12, Enclosed construction with track control and accelerometer regulation
16 A, Panel mounting with track control and accelerometer regulation
16 A, Enclosed construction with track control and accelerometer regulation
We declare that these products conform with the following standards : EN 61000-6-4 and
EN 61000-6-2 in accordance with the regulations of guidelines 2004/108/CE.
RoHS
COMPLAINT
REO ELEKTRONIK AG, D-42657 Solingen
7
REOVIB MFS 268
Operating Instructions
ELEKTRONIK
7.0 Settings
After checking the correct operation of the controller in conjunction with the vibratory feed system it is advisable to restrict the user to feeder throughput settings only.
Setting the feeder throughput:
Press the P key twice and adjust the throughput with the cursor keys (Code C. 000).
Parameter: Code
Factory set-
ting:
Vibratory feeder
•
Amplitude (throughput)
0…100 % A. 0 %
The following variable parameters are available for setting up the feed system
Parameter:
Vibratory feeder
•
Amplitude (throughput))
0…100 %
Entry
Code:
Display Factory setting: Entry Code:
A. 0 %
000, 002
000, 002, 020,
096
•
Maximum control limit (U max
•
Vibrating frequency
)
5…100 %
30…140 Hz
(5…300 Hz)
P.
F.
90 %
100 Hz
008, 020, 096
008, 020
040, 096,
•
Soft start ramp up
•
Soft stop ramp down
•
Switch to external set point
•
Set point 0(4)…20 mA
•
Potentiometer set point
•
Coarse / Fine control
•
Invert enable
•
Pulse feed
•
On time delay (only if HOP. = I)
•
Off time delay (only if HOP. = I)
•
Invert hopper sensor (not active)
Regulation (with sensor)
•
Switch to regulation
•
P characteristic
•
I characteristic
•
Automatic frequency control
•
Start automatic frequency search
Track control
•
Switch on time delay
•
Switch off time delay
•
Invert sensor
0…60 Sec.
0…60 Sec.
0 / I
0 / I
0 / I
0 / I
0 / I
0 / I
0…60 Sec.
0 / I
0 / I
0…100
0…100
0 / I
0…60 Sec.
0…60 Sec.
PNP / PNP invert
0 / I
/.
.
E.S.P.
4.20
POT.
S.P.2.
-En.
HOP.
H.
0…60 Sec. h
-Ho.
ACC.
P.A.
I.A.
A.F.C
A.F.S.
I.
O.
-SE.
E.En.
0.1 Sec.
0.1 Sec.
0
0
0
0
0
0
1.0 Sec.
1.0 Sec.
0
0
40
100
0
1.0 Sec.
1.0 Sec.
PNP
0
020, 096
020, 096
003
003
003
003
003
004, 064
004, 064
004 ,064
004, 064
008
008
008
008
008
007, 167
007, 167
007, 167
015, 167
•
Sensor Time-out
•
Sense time delay (Sensor Time-out)
•
Switch off time air valve
Service
•
Display actual output current
•
Display actual frequency
•
Save user settings
•
Recall factory settings
•
Recall user settings
•
Hide programming menus
•
Hide set point adjustment
•
Display software version
1…240 Sec. E.E.
0…60 Sec.
0 / I
0 / I
A.i. i.
F.
PUSH.
FAC.
US.PA.
Hd.C. di.S.
180 Sec.
4 Sec.
0
0
015, 167
015
040
040
143
210
210
117
137
001
8
REOVIB MFS 268
Operating Instructions
ELEKTRONIK
8.0 Control elements
8.1 Settings
The six buttons and a LED display found in the front panel, are used for operating and setting up the unit. All operating methods and adjustable parameters can be set up through this panel.
The “I“ and “O“ buttons are used for switching the unit ON and OFF, however, these do not provide
Display
Back mains isolation, they simply inhibit the power semiconductors
The “P“, “F“ and “Cursor Buttons“ are used for parameter adjustment. Parameters are set by
Reduce
ON
F
I using menu controls which are called up by entering operator codes. The functions are described in greater detail in the section on setting instructions.
P 0
OFF
Increase
The display value can be increased or decreased by units, or tenths of units, by a short press of the cursor buttons. Holding the buttons down will
ACCEPT or SKIP FUNCTION cause the display to change in units of ten.
To prevent accidental or unauthorized adjustment the adjustment parameters, in the user menus, are protected. A code must be entered to open the user menus. There are different pass codes for each function group.
Setting adjustments are automatically saved upon leaving the programming mode or if no button is pressed for a period of 100 seconds.
All setting routines are commenced by pressing the programming button “P“. The following diagram should clarify the sequence in which keys are pressed:
P
P P
P P
P
1. Press the “P“ key.
2. Select the code number with the cursor keys.
3. Press the “P“ key. This displays the first menu point. The required menu point can be found by repeatedly pressing the “P“ key (scrolling).
4. The value in the menu point can be changed with the cursor keys.
5. Scroll to the next menu point or to the end of the menu, which returns the display to the set point value, by pressing the “P“ key. To exit the menu and return back to the normal display, quickly, depress the “P“ key for 5 seconds.
6. To return back to the previous position in the menu, press the “F“ key.
9
REOVIB MFS 268
Operating Instructions
ELEKTRONIK
9.0 Commissioning
9.1 Assembling position
!
Please fasten the devices on a vibration-free underground and take care for sufficient air circulation.
9.2 Preliminary steps
•
Check that the unit is correct for the local mains supply (rating plate information) and that it is correctly rated for the feed system.
•
Connect the controller according to the connection diagram
•
When applications with frequently on and off cycles are required, use the intended enable input. It is prohibited to open the current circuit with a switch or a contactor while the feeder is running.
9.2.1 Important points
!
Using the control units described in this document, it is possible to adjust the feed system that it runs in resonance. In this condition it is possible to obtain excessive output for a very low set point setting. Therefore extreme care should be taken to avoid causing damage to the drive coil, through hammering.
In practice it is not possible to run at resonant frequency without accelerometer feedback because the system would be unstable and uncontrollable. The system must be set safely off resonance i.e. either above or below the natural frequency.
Resonant frequency: Depending on the spring and mass design of the feeder system it is possible to have resonance at more than one frequency. These additional resonance points are multiples of the main frequency. For this reason in critical situations it is possible that the automatic frequency search will not find true resonance and in such cases the natural frequency must be determined manually.
9.2.1.1 Operating frequency of the feeder coil
It is possible that the current flowing through the coil will increase for a small frequency adjustment. and so this should be checked with a true RMS instrument for each new application as well as monitoring the coil for heat build-up.
The coil should be designed for the correct operating frequency to prevent excessive current draw and the consequential overloading of the coil.
9.2.1.2 Measurement of the output voltage and current
The voltage and current cannot be measured with a regular instrument because the controller output uses an electronic inverter with a pulse width modulation signal. An effective measuring instrument such as a moving iron meter (analog) must be used. It is recommended that an analog instrument is used rather than an electronic multi-meter which will give a misleading reading.
10
REOVIB MFS 268
Operating Instructions
ELEKTRONIK
9.3 Putting the equipment into operation
1. Establish the vibrating frequency.
2. Establish the power of the feed system (maximum permissible current draw).
For a new feeder where settings are unknown: (see also comments below)
Without connecting the feeder, select parameter FAC in menu C210 (reset factory settings), press the cursor key to reset (SAFE) and press the P key to leave the menu. The factory settings are listed in the table in section 7, headed settings
! Comments !
It is possible that a special parameter set, for a machine manufacturer, has been pre-stored under a user code and these can be recalled. In such instances specific machine settings will be loaded and so the next steps are not relevant.
Basic settings:
•
Connect feeder.
•
Set frequency (refer to feeder data sheet). Menu C096 parameter F.
•
Check current limit (refer to feeder data sheet). Menu C040 parameter I (shows the current limit as a percentage of maximum). If applicable use service menu for setting.
•
Increase set point, observe feeder, check running.
•
Increase set point to maximum and check if power needs limiting (hammering). If necessary adjust the limit as follows:-
•
Adjust set point to zero
•
Set parameter P (maximum limit) in Menu C096 to 50
•
Adjust set point A to 100%.
•
Increase the maximum limit P from 50% until the required amplitude is reached.
•
The full set point range of 0…100% can now be used.
Additional settings e.g. soft start, time delays etc. can be set to suit the particular equipment.
Determining the output frequency (vibrating frequency)
It is essential that the output frequency is adjusted with the set point set at a low frequency, otherwise on hitting the resonant frequency it is possible to achieve a high amplitude with a low output voltage. An analog, effective value, current indicating unit (moving iron meter) must be connected into the output circuit.
Resonant is reached when there is a maximum amplitude for a minimum output current.
To achieve a stable feed system there must be an offset between the vibrating frequency and
resonance (approx. 1…2Hz). This offset must be determined by the user because different feeders have different running characteristics.
9.4 Switch-on frequency of the power supply
Please wait about 5 seconds until resetting the power supply to reduce not the efficiency of the internal inrush current limiter.
11
REOVIB MFS 268
Operating Instructions
10.0 Setting Instructions
10.1 User adjustment of throughput
Code C. 000
P P P
Feeder amplitude set point
0…100 %
P
Running mode
A further set point code can be found under C002
(for use in coarse/fine operation)
P P P
P P
Feeder amplitude set point
0…100 %
2
nd
Feeder amplitude set point
0…100%
(only if «SP.2. = I)
Running mode
P
10.2 Tuning the feed system
10.2.1 Feeder settings
Code C. 020, 096
P P
P
P
Feeder amplitude set point
0…100 %
P P
Max. output 100…5 %
P P
Vibration frequency [Hz]
F
P P
Soft start 0…60 Sek.
P P
Soft stop 0…60 Sek.
P
Running mode
Setting the maximum limit
1. Adjust set point to zero
2. Set parameter P (maximum limit) to 50.
3. Adjust set point to 100%
4. Increase the limit P from 50% until the required amplitude is reached
5. The full set point range of 0…100% can now be used
ELEKTRONIK
12
REOVIB MFS 268
Operating Instructions
10.2.2 Track control
Code C. 167, 007
P P
F
P
P
P
P
On time delay 0…60 sec.
P
Off time delay 0…60 sec.
P
P
P
0 = No sensor inverting
I = Sensor inverting
0 = Sensor time out not active
I = Sensor time out active
E. = Sensor time out [sec.]
Running mode
ELEKTRONIK
10.2.3 Sensor time out
Code C. 015
P
P
P P
P
P
0 = Sensor time out not active
I = Sensor time out active
E. = Sensor time out [sec.]
Ai. = switch off time air valve
0…60 Sec.
Running mode
10.2.4 Set point source
Code C. 003
P P
P
F
P
P
P
POT is not available on 16A IP20 units
P
P
P
P
P
0 = Set point using display
I = External set point
0 = External set point 0…+10 V / 0…20 mA
I = External set point 4…20 mA
0 = 0…10 V/ 0(4)…20 mA
I = Potentiometer
0 = Level sensor control
I = 2
nd
set point active
0 = Enable
I = Invert Enable
Running mode
13
14
REOVIB MFS 268
Operating Instructions
10.2.5 Pulse feed
Code C. 004, 064
P P
P
P
P
10.2.6 Regulation mode
Code C. 008
P P
P
P
F
P
P
P
P
HOP. = 0 = continuous duty
HOP. = I = pulse feed
On time delay [sec.]
P
Off time delay [sec.]
P
Invert hopper sensor
(not active)
Running mode
P
P
Feeder amplitude set point
0…100 %
Max. output 100…5 %
P
Vibrating Frequency [Hz]
P
0 = control without sensor
I = regulation with sensor
P
P
P
Proportional characteristic (gain)
5…100
Integral characteristic (damping)
5…100
Automatic frequency control
0 = Off
I = On
Start frequency search
Running mode
ELEKTRONIK
REOVIB MFS 268
Operating Instructions
ELEKTRONIK
10.2.6.1 Instructions for using regulation mode
•
An accelerometer e.g. SW 70 must be fitted to the vibratory feeder in order to run in regulation mode.
The accelerometer should have a frequency range corresponding to that of the feeder.
•
All vibration signals, that are picked up by the accelerometer, are used by the regulator circuit. Stray signals generated by neighbouring machinery, a flimsy accelerometer mounting, or an unstable support frame, can cause incorrect regulation to occur. It is especially important to ensure that there are no external influences, of this type, during the automatic frequency search routine.
•
Resonant frequencies: It is possible to have several vibrating frequencies, where resonance occurs, depending on the springing and masses of the system. The additional resonant points are at multiples of the dominant resonant frequency. Under extreme circumstances the automatic frequency search may be unable to differentiate between these frequencies and so in theses instances the frequency must be set manually.
10.2.6.2 Mounting the accelerometer
The accelerometer should generate signals for the movement and acceleration of the feeder, which are fed back to the regulator circuit of the control unit. Therefore it is very important that no other extraneous vibration signals are picked up by the sensor
SW SW
The sensor should be positioned, that it moves in the same direction as the feeder, ideally in the same plane as the springs. It should be fitted on a solid block that will not generate vibration signals.
The sensor cable need to be fixed with a cable clamp to avoid damage of the cable.
SW cable clamp
100
15
REOVIB MFS 268
Operating Instructions
ELEKTRONIK
In regulation mode the magnitude of the output signal has a direct affect on the maximum amplitude of the feeder.
On bowl feeders it is advisable to fit the sensor as near as possible to the outside diameter and in this position it will be subjected to the greatest movement
The control range of the set point will be considerably reduced s when the sensor signal is weak. s = deflection
1
2
Mounting position 1 = small deflection
Mounting position 2 = large deflection
1 2
Bowl feeder example
Swing Direction
Moving Part
Sensor
Mounting Block
2
1. small amplitude because
sensor is mounted vertically.
1
2. larger amplitude because sensor is mounted in the same plane as the springs.
Fixed Part
Linear feeder example
The controller, together with the sensor fitted on the feeder, produce a feed back loop, whereby the signal generated from the sensor determines the control range of the set point i.e. the regulator controls the feeder so that the effective value (feeder power or intensity of vibration) relates to the provided set point value. Because the effective value is dependent on the feeder (frequency, acceleration and amplitude) and in addition depends on the mounting position of the sensor, the regulator must be adapted to suit the output control range.
This is achieved by using the parameter P in Menu C 008. The measured sensor signal range is adjusted by changing this value. In most instances a value of less than 100 must be entered, so that the set point can reach 100% or can go as high as possible.
When it is not possible to achieve an acceptable range the accelerometer should be mounted in the location which gives the greatest movement (see the bowl feeder example).
The importance of scaling this value is demonstrated when, for example, a feeder takes a very long time to ramp up, after it has been switched on.
16
REOVIB MFS 268
Operating Instructions
ELEKTRONIK
10.2.6.3 Relationship between acceleration and amplitude
The sensor measures the momentary acceleration of the feeder. It generates a sinusoidal output voltage signal. The acceleration gets higher as the frequency increases. The sensor signal is greater for a higher frequency and lower amplitude than for a low frequency with a higher amplitude.
Acceleration lowing formula:
a
[ ]
a
=
=
ω
2
2
2
s
π
2
f
9 , 81
2 where
2
s n
⋅
10
3
ω
=
=
f
2
π
f
In practice the acceleration is influenced by gravitational force and the applied amplitude is measured in mm and so this gives the fol-
2
497
n
a[g] = Acceleration ( with respect to gravitational acceleration of
9.81 m/s2)
S n
[mm] = Applied amplitude
In practice where 497 is approximated to 500 this gives, for example:
1.
Vibrating frequency 50Hz
Amplitude 3mm
a
=
50
2
⋅
≈
500
3
=
15
g
Or
2.
Vibrating frequency 33Hz Amplitude 5mm
a
=
33
2
⋅
≈
500
5
=
10 , 89
g
Using an accelerometer with an output signal of 0.3 V/g the sensor generates a peak voltage of 4.5V for a peak acceleration of 15g (Example 1), corresponding to a 3.18V RMS value.
Example 1: => 15 g => 4,5 V => 3,18 Veff.
Example 2: => 11 g => 3,3 V => 2,33 Veff.
Because of the vastly different acceleration values of various feeders there is a big difference in the feed back signals, which makes scaling necessary.
10.2.6.4 Instructions for setting up the controller in regulation mode
Connect control unit
Install sensor and connect to controller
10.2.6.5 Determining the resonant frequency
Manual setting of the vibrating frequency
It is essential that the output frequency is adjusted with the set point set at a low frequency, otherwise on hitting the resonant frequency it is possible to achieve a high amplitude with a low output voltage. An analog, effective value, current indicating unit (moving iron meter) must be connected into the output circuit.
Resonant frequency is reached when there is a maximum amplitude for a minimum output current.
Automatic frequency search
•
The feeder should be empty for a frequency search
•
Adjust the set point to zero
•
Select regulation mode (Menu C 008, Parameter ACC = I )
•
The optimum frequency of the feeder is found, automatically, by initiating the frequency search (Menu
C 008, Parameter A.F.S.). When this has been found the controller resets the set point back to its original value (0).
17
REOVIB MFS 268
Operating Instructions
ELEKTRONIK
10.2.6.6 Optimisating controller in regulation mode
Setting the control range
1. In Menu C. 096 set parameter P (Max Limit) to 50 %
2. Set A (Feeder throughput) to 100%
3. Increase limit P from 50% until the required maximum feeder throughput is achieved
The full set point adjustment range of 0…100% can now be used
Optimising regulation: For unwanted feeder oscillation (hunting) or inadequate feedback regulation for load changes
The response of the regulation circuit can be adjusted in menu C008 using the parameter PA (Proportional characteristic or circuit gain) and IA (Integral characteristic)
In menu C008 reduce PA until the oscillations are reduced
Parameter IA should be set to at 100 if possible
10.2.6.7 Displays
1. The maximum output power of the controller has been reached.
The feedback signal from the sensor (acceleration) is too low in comparison with the set point. Reduce parameter P in Menu C096 or
C008.
2. The maximum current setting has been reached.
The feedback signal from the sensor (acceleration) is too high.
Changing display:
The regulator oscillates too quickly.
Reduce parameter PA in Menu C008..
18
REOVIB MFS 268
Operating Instructions
10.2.7 Display actual current and frequency
Code C. 040
P P P
Actual current (display only)
P P
Actual frequency (display only)
Running mode
P
10.2.8 Save selected parameters
Code C. 143
P P
P
P
Choose user parameter set
P
Save new parameters
Running mode
10.2.9 Recall user or factory settings
Code C. 210
P P
P
P
P
P
Return to factory settings
Choose user parameter set
P
Return to user settings
Running mode
P
10.2.10 Hide parameter menus
Code C. 117
P P
P
P
I = Hide menus
Running mode
ELEKTRONIK
19
REOVIB MFS 268
Operating Instructions
ELEKTRONIK
11.0 Error messages / ERROR reset
Errors are indicated by an alternating code and ERROR display
Overload limit
Output level exceeded e.g. incorrect frequency setting, coil airgap to wide.
Short circuit trip
Faulty coil, short circuit or defective cable..
Over voltage
Supply voltage too high or back EMF from the coil at lower frequencies.
Current spike limit
Frequency set too low for installed coil or frequency altered too rapidly during setting up.
Sensor fault (only when regulation mode is selected)
Accelerometer not working or faulty.
ERROR Reset through Menu C009
Sensor time out
After sensor time out has elapsed
ERROR Reset is achieved by pressing touch panel keys 0 or I during normal operation or by using
Menu C009.
In the event of an error check that this is not caused by incorrect wiring or cable faults. The error message, ERROR ACC, can also occur if regulation mode is chosen (in Menu C008) and an accelerometer is not connected, for example.
Reset the error in the following manner:
ERROR RESET
Clear Error
P
P
Frequently appearing Errors, which are not described in this chapter, should be reported to the manufacturer.
20
REOVIB MFS 268
Operating Instructions
12.0 Connections for enclosed construction (IP 54): 3A, 6A, 8A
Internal connections for 3A – 8A units
When a potentiometer is connected parameter POT must be set to 1 in Menu C003.
Statusrelay
1 2 3 4 5 6 7 8 9 31 32 33 34 35 3637 21 22 23 24 25 26 27 28 29
A S E
+
+
10k
+
Magnet
500R
+
4…20mA
X1
X0
1
4
1
4
2
3
X4
X40
2
3
X1
X0
1
4
1
4
2 1 2
3
X4
X40
2 1
4
3 4
3
X6
5
X5
2
3
2
1
PE
3
3
PE
2
1
Sensor Track control (X4)
1
4
2
3
1 = +24 V Output
2 = nc
3 = GND
4 = +24 V Input
Acceleration sensor (X40)
1
4
2
3
1 = +24 V Output
2 = Input
3 = GND
4 = nc
Enable input (X6)
1
4
2
3
1 = +24 V Output
2 = nc
3 = GND
4 = +24 V Input
Status ON/OFF (X5)
1
4
5 2
3
1 =
2 = nc
3 = GND
4 =
5 = +24 V Time out Output
1
2
PE
3
Output Feeder (X1)
1 = A1
2 = A2
3 = Screen
PE = PE
PE
3
1
2
Input main supply (X0)
1 = L
2 = N
PE = PE
X7
1
4
X1
X0
2
3
1
4
1
4
2
3
X4
X40
2 1
4
3
1
4
2
3
X6
5
X5
2
3
2
1
3
PE
3
PE
2
1
Sensor Track control (X4)
1
4
2
3
1 = +24 V Output
2 = nc
3 = GND
4 = +24 V Input
Acceleration sensor (X40)
1
4
2
3
1 = +24 V Output
2 = Input
3 = GND
4 = nc
Enable input (X6)
1
4
2
3
1 = +24 V Output
2 = nc
3 = GND
4 = +24 V Input
Status ON/OFF (X5)
1
4
5 2
3
1 =
2 = nc
3 = GND
4 =
5 = +24 V Time out Output
Output air valve (X7)
1
4
2
3
1 = +24 V Output
2 = nc
3 = GND
4 = nc
1
2
PE
3
PE
3
1
2
Output Feeder (X1)
1 = A1
2 = A2
3 = Screen
PE = PE
Input main supply (X0)
1 = L
2 = N
PE = PE
ELEKTRONIK
The output cable to the feeder must be screened to conform with EMC regulations.
21
REOVIB MFS 268
Operating Instructions
12.1 Connections for enclosed construction (IP 54): 12 A Units
Internal connections
Status relay
—
Time out +24 V
Air valve
+24 V
GND
22
X4
1
4
2
3
X40
1
4
2
3
1
4 3
2
X6
1
4
5
3
2
X5
X7
1
4
2
3
3
P
E
2
1
X0
8
7
5
6
3
2
1
4
X1
+24 V
INPUT
GND
+10V
A
SW…
Accelerometer
S
10k
E
Set point (external)
8
0…10V
—
7
+
8
7
12…24V, DC
5
—
Enable
4
+24V
E
Track control sensor
+
—
0(4)…20mA
R=500 OHM extern
Output magnet
Line input
110/240V
50/60Hz
Sensor Track control (X4)
1
4
2
3
1 = +24 V Output
2 = nc
3 = GND
4 = +24 V Input
Acceleration sensor (X40)
1
4
2
3
1 = +24 V Output
2 = Input
3 = GND
4 = nc
Enable input (X6)
1
4
2
3
1 = +24 V Output
2 = nc
3 = GND
4 = +24 V Input
Status ON/OFF (X5)
1
4
5
2
3
1 =
2 = nc
3 = GND
4 =
5 = +24 V Time out Output
Output air valve (X7)
1
4
2
3
1 = +24 V Output
2 = nc
3 = GND
4 = nc
3 2 1
PE
3
1
2
Output Feeder (X1)
1 = A1
2 = A2
3 = Screen
= PE
Input main supply (X0)
1 = L
2 = N
PE = PE
ELEKTRONIK
REOVIB MFS 268
Operating Instructions
12.2 Connections for enclosed construction (IP 54): 16 A Units
Internal connections
ELEKTRONIK
X4
X40
X7
X1
X6
X5
X0
3
P
E
2
1
1
Status relay
Time out +24 V
Air valve
+24 V
GND
+24 V
INPUT
GND
+10V
A
SW…
Accelerometer
S
10k
E
Set point (external)
8
0…10V
—
7
+
8
7
12…24V, DC
5
—
Enable
4
+24V
E
Track control sensor
+
—
0(4)…20mA
R=500 OHM extern
Output magnet
Line input
110/240V
50/60Hz
—
Sensor Track control (X4)
1
4
2
3
1 = +24 V Output
2 = nc
3 = GND
4 = +24 V Input
Acceleration sensor (X40)
1
4
2
3
1 = +24 V Output
2 = Input
3 = GND
4 = nc
Enable input (X6)
1
4
2
3
1 = +24 V Output
2 = nc
3 = GND
4 = +24 V Input
Status ON/OFF (X5)
1
4
5
2
3
1 =
2 = nc
3 = GND
4 =
5 = +24 V Time out Output
Output air valve (X7)
1
4
2
3
1 = +24 V Output
2 = nc
3 = GND
4 = nc
PE
3
1
2
1
2
3
Output Feeder (X1)
1 = A1
2 = A2
3 = Screen
= PE
Input main supply (X0)
1 = L
2 = N
PE = PE
23
REOVIB MFS 268
Operating Instructions
13.0 Connections for panel mounting construction (IP 20): 3 A, 6 A, 8 A
Set point
—
+
Enable
7
8
0(4)…20mA
R=500 OHM
External
Accelerometer
Magnet
—
—
+
Material-Sensor
0…10V
SW…
4
+
5
12…24V, DC
7
8 black orange red
E
10k
E
+24V
A
S
+5V
GND
INPUT
+ 24V internal
Relay
Screen
*
REOVIB MFS268
F
P
L
L, N, PE 115V/
230V, 50/60Hz
Mains
N
PE
PE
Spring-clamp for screen connection of output and accelerometer cables.
EMC- screen clamp (accessories)
The output cable to the feeder must be screened to conform with EMC regulations.
When a potentiometer is connected parameter POT must be set to 1 in Menu C003.
ELEKTRONIK
I
0
24
REOVIB MFS 268
Operating Instructions
13.1 Connections for panel mounting construction (IP 20): 16A
Mains
L, N, PE / 115V/230V, 50/60HZ line choke
L
N
PE
PE
Material sensor
E
+24V
Enable
—
Set point 0(4)…20mA
+
4
+
5
12…24V, DC
7
9
—
+
7
8
0…10V
E
10K
A
S
Accelerometer
SW…
black orange red
+10V
GND
INPUT
+ 24V internal
Relay
SPEED
P P
F
P
ELEKTRONIK
I
0
P
Spring-clamp for screen connection of output and accelerometer cables.
Feeder
Magnet
The output cable to the feeder must be screened to conform with EMC regulations.
Screen
PE
25
REOVIB MFS 268
Operating Instructions
14.0 Dimensions for 3 A, 6 A, 8 A Units
Enclosed construction, (IP 54)
C
12
Panel mounting construction, (IP 20)
Ø 5,0
REOVIB MFS268
F
P
I
0
35
E
ELEKTRONIK
Ø5,0
REOVIB MFS 268
SPEED
P P
F
P
I
0
P www.reo.de
X7
X4
X40
X1
X0
Ø5,0
X6
X5
B
A
10
100
Ø 5,0
REOVIB MFS268
F
P
I
0
10
Ø 5,0
100
Ø 5,0
3A 6A 8A
A 90 90 100
B 45 45 50
C 173 191 209
D 155 175 195
E 70 70 104
All dimensions in [mm]
26
REOVIB MFS 268
Operating Instructions
14.1 Dimensions of enclosed construction (IP 54) 12 A
Ø5,0
REOVIB MFS 268
F
I
SPEED
P P
P 0
P
F1
F2 www.reo.de
X4
X40
X7
Ø5,0
X6
X5
X0
X1
160
80
14.2 Dimensions of enclosed construction (IP 54) 16 A
X4
X40
X7
Ø5,0
X6
X5 www.reo.de
Ø5,0
180
203
REOVIB MFS 268
SPEED
P P
F1
F2
F
P
X0
X1
I
0
P
3
PE
2
1
8
7
5
6
3
2
1
4
1
3
P
E
2
1
ELEKTRONIK
27
REOVIB MFS 268
Operating Instructions
14.3 Dimensions of Panel mounting construction (IP 20) 16 A
16
31
210
Ø5,0
+10V
9 SPEED
P P
Ø5,0
52
F
P
I
0
104
P
ELEKTRONIK
28
REOVIB MFS 268
Operating Instructions
ELEKTRONIK
A 1.0 Service appendix
ATTENTION !
The settings described in this section relating to the service menu are intended for use by skilled persons because the functions and limits of the feed system can be greatly influenced by their adjustment
It is the responsibility of the supplier of the equipment to decide whether this information should be released or restricted for use by service engineers only.
The service menu cannot be accessed through the normal menu structure. It can only be enabled by using a special key code.
Service Menu
The critical parameters, current limit and user adjustable frequency range are held in a separate service menu. This menu cannot be reached through the normal menu structure and must be enabled by using an additional code number. This prevents the unauthorised changing of these sensitive parameters
•
Current Limit – Protects the coil against overload.
The output current limit is set to the maximum current rating of the coil.
•
Frequency limits – Protection against unhealthy operation.
The vibrating frequency limits available to the user are fixed.
•
Output voltage limit 100 V
The output voltage limit allows 110v coils to be used on a 230V supply without damage.
Parameter: Display Factory setting:
Entry code:
•
Enable service menu
•
Adjust current limit
•
Set lower frequency
•
Set upper frequency
•
Limit output voltage 100 V
0 / I
0…100 %
5…300 Hz
6…300 Hz
0 / I
En.S
I.
F.L.
F.H.
P.Li.
0
100
35
140
0
127
040
040
040
040
29
REOVIB MFS 268
Operating Instructions
ELEKTRONIK
A 1.1 Frequency adjustment range
The control unit is supplied with a maximum frequency range of 5…150Hz. Using an adjustable under and over frequency limits, the user range (parameter F) can be restricted to a maximum ratio of 1:4.
In regulation mode, this restricted frequency range has great importance because it assists with the accurate determination of the measurement signals from the accelerometer. During the automatic frequency search a maximum sweep range of 1:4 is possible. The lower (FL) and upper (FH) frequency limits restrict the range. A narrow setting of the limits of less than 1:4 is possible and also advisable because this ensures that widely different changes of the frequency cannot occur when the user is setting up the system.
The range of the automatic frequency control (AFC) is also limited by these settings.
A practical setting is +/- 20 % of resonance.
Possible frequency range
F.L.
F.H.
Parameter «F.L.» and «F.H.»
Menü «C 040»
5 Hz 300 Hz
Usable frequency range max. 1 : 4
Parameter «F»
Menü «C 008», «C 096», C «020»
F.L.
F.H.
1. Set lower frequency limit.
2. Set upper frequency limit.
Current limiting
The current limit is used to set the controller for the rated current of the coil I
M
. The current limit I
MAX
is set by using parameter I. The displayed setting is expressed as a percentage of the controllers rated current
I
N
(100 % corresponds to the units rated current).
I
MAX
=
I
M
I
⋅
100
N
To protect the coils the current limit must be set to the rated current for the coil(s) I
M
.
When several coils are connected in parallel the coil current is the sum of all individual currents.
30
REOVIB MFS 268
Operating Instructions
Enable Service Mode
The actual service menu is accessed by opening the service mode.
ELEKTRONIK
P P P
0 = Service mode off
I = Service mode on
P
Running mode
The normal service menu, containing the output current and frequency limit settings, is accessed by opening the service mode.
Service menu
Code 040
P P
P
Actual current (display only)
P
F
P
P
Current limit in % of I-max
P
Lower frequency limit
P
P
P
P
P
P
Upper frequency limit
Actual frequency (display only)
P
Output voltage limit
100 V, 0 = off, I = on
Running mode
After making adjustments the service mode must be closed again!
31
REOVIB MFS 268
Operating Instructions
ELEKTRONIK
A 2.0 Accessories / Spare Parts
Type:
MFS 3A-8A
IP 54
mains input coupling
( HAN 3A-BU-S ) output connector
(HAN 3A-STI)
M12-Connector 4-pin
M12-Connector 5-pin
1x input fuse 6,3A
Accelerometer
MFS 12A
mains input coupling
( HAN 3A-BU-S ) output connector
(
Han Q8/0-M-QL)
IP 54
M12-Connector 4-pin
M12-Connector 5-pin
2x input fuse 10A
Accelerometer
MFS 16A
mains input coupling
( HAN 3A-BU-S ) output connector
(
Han 6E-bu-s)
IP 54
M12-Connector 4-pin
M12-Connector 5-pin
2x input fuse 10A
Accelerometer
MFS 3A-8A EMC- screen clamp: 3-8
IP 20
1x input fuse
Accelerometer
IP 20
MFS 16A
2x input fuse 10A
Accelerometer
Accessories / Spare Parts:
Reo Order
Number:
90218
Manufacturer Order Number:
Harting: 09 20 003 2711 + 19 20 003 1440 +
19 00 000 5082 + 09 20 000 9918
Harting: 09 20 003 2611 + 19 20 003 1440 +
19 62 000 5082 + 09 20 000 9918 90212
90131
90132
Lumberg Automation: 11584
Lumberg Automation: 11590
28400060000 Mersen: MI5SU25V6.3 e.g.: 45770
(300mV/g)
90218
90242
Harting: 09 20 003 2711 + 19 20 003 1440 +
19 00 000 5082 + 09 20 000 9918
Harting: 09 12 008 2633 + 19 12 008 0501 +
19 62 000 5057
90131
90132
Lumberg Automation: 11584
Lumberg Automation: 11590
28400392300 Mersen: MI5SU25V10 e.g.: 45770
(300mV/g)
90218
Harting: 09 20 003 2711 + 19 20 003 1440 +
19 00 000 5082 + 09 20 000 9918
Harting: 09 33 006 2701 + 19 30 006 1440 +
19 62 000 5082 90238
90131
90132
Lumberg Automation: 11584
Lumberg Automation: 11590
28400392300 Mersen: MI5SU25V10 e.g.: 45770
(300mV/g)
90240 Weidmüller: 1692261001
28400060000 Mersen: MI5SU25V6.3 e.g.: 45710
(300mV/g)
28400392300 Mersen: MI5SU25V10 e.g.: 45710
(300mV/g)
32
Table of Contents for REO REOVIB MFS 268:
-
268_RS232_ANL_EN.doc 46/2014 REOVIB Control Units for the Vibratory Feeder Industry Operating Instructions REOVIB MFS 268-RS232 Appendix – Interface Programming 8450 E 47th Street Indianapolis, IN 46226 USA Phone +1 (317) 899-1395 Fax +1 (317) 899-1396 http://www.reo-usa.com eMail: [email protected] REO-USA, Inc
-
Operating Instructions Interface Programming REOVIB MFS 268 — RS 232 10 ELEKTRONIK 4.0 Parameter Table Non listed addresses should not be changed. Settings Setting range Display- Code Factory settings Entry code Parameter address HEX (.bit) Value range HEX Förderer • Ampltude (throughput) 0..100 % A. 0 % 000, 002, 008, 096 100C 0…FFFF H • Maximum control range (U max ) 5..100 % P. 100 % 096, 008 1009 0CCC…FFFF H • Vibrating frequency (dep
-
Operating Instructions Interface Programming REOVIB MFS 268 — RS 232 14 ELEKTRONIK 5.3 RESET of Controller Write enable Word Contents Send Contents Receive 1 C0DE H Adress write key C0DE H Confirmation 2 B5C9 H Value write key B5C9 H Confirmation 3 8000 H + Control bits Set Mode bit = 1 C0DE H Confirmation RS 232 Character string «CODEB5C98000″+CR RS 232 Character string «CODEB5C9CODE»+CR Write parameter 1 9400 H Parameter
-
Operating Instructions Interface Programming REOVIB MFS 268 — RS 232 13 ELEKTRONIK Example for changing bit parameter Read Parameter Word Contents Send Contents Receive 1 1801 H Parameter address 1801 H Confirmation 2 0000 H Parameter read 0000 H Parameter value 3 8000 H + Control bits Set Mode bit = 1 C0DE H Confirmation parameter mode RS 232 Character string «180100008000»+CR RS 232 Character string «18010000CODE»+CR Alter bit in chosen pa
-
Operating Instructions Interface Programming REOVIB MFS 268 — RS 232 2 ELEKTRONIK Contents 1.0 General ……………………………………………………………………………………………………………………………. 3 2.0 Serial Interface Data ………………………………………………………………………………………………………….. 3 3.0 Serial Interface Modes…………………………………………………
-
Operating Instructions Interface Programming REOVIB MFS 268 — RS 232 7 ELEKTRONIK 3.2.2 Send Write enable H-Byte L-Byte Wort Address Write Key =C0DE H C0 DE H-Byte L-Byte Word 2 Write Key =B5E7 H B5 E7 H-Byte L-Byte Word 3 Control Word + 8000 H Mode bit must be set to 1 !! All bits not used must be “0”. Bit = “1“ = Function ON 15 14 13 12 11 10
-
Operating Instructions Interface Programming REOVIB MFS 268 — RS 232 15 ELEKTRONIK 6 Dimension 6.1 Dimension 6 A unit 35 70 17412 6,5 175 205 21 22 23 24 25 26 27 28 291 2 3 4 5 6 7 8 9 31 32 33 34 MFS 1 6 2 7 3 8 4 9 5 21 22 23 24 25 26 27 28 29 31 32 33 34 1 2 3 4 5 6 7 8 9 Ø5,0 Ø5,0 F I 0P P P P
-
Operating Instructions Interface Programming REOVIB MFS 268 — RS 232 6 ELEKTRONIK 3.2 Parameter operation The unit specific parameters can be read and changed in Parameter Operation. Before writing parameters a write enable must be sent. Then it is possible to change a single or several parameters. On closing the write enable must be removed. A read request only is required for reading The response value of Word 3 is always “C0DE“ H. This is used by the controller to indicate
-
Operating Instructions Interface Programming REOVIB MFS 268 — RS 232 5 ELEKTRONIK 3.1 Normal operation In normal operation the serial interface is used to adjust the set point for the feeder throughput and the digital control signals e.g. the enable. The unit status (ready or fault) is reported. All data words are in the range 0000..FFFF H. The communications words are shown in bit form as follows. 3.1.1 Transmission
Questions, Opinions and Exploitation Impressions:
You can ask a question, express your opinion or share our experience of REO REOVIB MFS 268 device using right now.
Download Operating instructions manual of REO REOVIB MFS 268 Controller, Industrial Electrical for Free or View it Online on All-Guides.com.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
268_RS232_ANL_EN.doc
46/2014
REOVIB
Control Units for the Vibratory Feeder Industry
Operating Instructions
REOVIB MFS 268-RS232
Appendix – Interface Programming
8450 E 47th Street
Indianapolis, IN 46226
USA
Phone +1 (317) 899—1395
Fax +1 (317) 899-1396
http://www.reo-usa.com
eMail: info@reo-usa.com
REO-USA, Inc