Siemens sitrans f m mag 5000 инструкция по эксплуатации

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Legal information

Warning notice system

This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent

damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert

symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are

graded according to the degree of danger.

DANGER

indicates that death or severe personal injury will result if proper precautions are not taken.

WARNING

indicates that death or severe personal injury may result if proper precautions are not taken.

CAUTION

with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.

CAUTION

without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.

NOTICE

indicates that an unintended result or situation can occur if the corresponding information is not taken into

account.

If more than one degree of danger is present, the warning notice representing the highest degree of danger will

be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to

property damage.

Qualified Personnel

The product/system described in this documentation may be operated only by personnel qualified for the specific

task in accordance with the relevant documentation for the specific task, in particular its warning notices and

safety instructions. Qualified personnel are those who, based on their training and experience, are capable of

identifying risks and avoiding potential hazards when working with these products/systems.

Proper use of Siemens products

Note the following:

WARNING

Siemens products may only be used for the applications described in the catalog and in the relevant technical

documentation. If products and components from other manufacturers are used, these must be recommended

or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and

maintenance are required to ensure that the products operate safely and without any problems. The permissible

ambient conditions must be adhered to. The information in the relevant documentation must be observed.

Trademarks

All names identified by ® are registered trademarks of the Siemens AG. The remaining trademarks in this

publication may be trademarks whose use by third parties for their own purposes could violate the rights of the

owner.

Disclaimer of Liability

We have reviewed the contents of this publication to ensure consistency with the hardware and software

described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the

information in this publication is reviewed regularly and any necessary corrections are included in subsequent

editions.

Siemens AG

Industry Sector

Postfach 48 48

90026 NÜRNBERG

GERMANY

Ordernumber: A5E02338368

Ⓟ 01/2010

Copyright © Siemens AG 2010.

Technical data subject to change

Electromagnetic Flowmeters
SITRANS F M MAG 5000/6000
Operating Instructions • 01/2010
SITRANS F
SITRANS F
Flowmeters
SITRANS F M MAG 5000/6000
Introduction
1
Safety notes
2
Description
3
Installing/Mounting
4
Connecting
5
Commissioning
6
Service and maintenance
7
Functions
8
Alarm, error, and system
messages
9
Operating Instructions
Electromagnetic flow transmitter designed for use with
flow sensor types
MAG 1100/1100 F/3100/3100 P/5100 W
Compact and remote installation
01/2010
SFIDK.PS.026.G1.02
Troubleshooting/FAQs
10
Technical data
11
Spare parts/Accessories
12
Menu diagrams
A
Appendix
B
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.
CAUTION
without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.
NOTICE
indicates that an unintended result or situation can occur if the corresponding information is not taken into
account.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation for the specific task, in particular its warning notices and
safety instructions. Qualified personnel are those who, based on their training and experience, are capable of
identifying risks and avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be adhered to. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of the Siemens AG. The remaining trademarks in this
publication may be trademarks whose use by third parties for their own purposes could violate the rights of the
owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
Siemens AG
Industry Sector
Postfach 48 48
90026 NÜRNBERG
GERMANY
Ordernumber: A5E02338368
Ⓟ 01/2010
Copyright © Siemens AG 2010.
Technical data subject to change
Table of contents
1
2
3
4
5
6
Introduction................................................................................................................................................ 7
1.1
Preface...........................................................................................................................................7
1.2
Items supplied ................................................................................................................................7
1.3
History ............................................................................................................................................8
1.4
Further Information ........................................................................................................................9
Safety notes............................................................................................................................................. 11
2.1
Laws and directives .....................................................................................................................11
2.2
Installation in hazardous location.................................................................................................12
Description............................................................................................................................................... 13
3.1
System components ....................................................................................................................13
3.2
Operating principle.......................................................................................................................13
3.3
Applications..................................................................................................................................13
3.4
Features .......................................................................................................................................14
3.5
MAG 5000/MAG 6000 versions ...................................................................................................15
Installing/Mounting................................................................................................................................... 17
4.1
Installation conditions...................................................................................................................18
4.2
MAG 5000/6000 compact ............................................................................................................20
4.3
Remote installation ......................................................................................................................22
4.4
4.4.1
4.4.2
MAG 5000/6000 CT .....................................................................................................................27
Installing hardware key ................................................................................................................27
Seal device...................................................................................................................................28
4.5
Turning transmitter/keypad ..........................................................................................................29
Connecting .............................................................................................................................................. 33
5.1
Electrical connection ....................................................................................................................34
5.2
Connection of add-on modules ....................................................................................................35
Commissioning ........................................................................................................................................ 37
6.1
MAG 5000/6000 Blind..................................................................................................................37
6.2
Local user interface......................................................................................................................38
6.3
Menu structure .............................................................................................................................39
6.4
Changing password .....................................................................................................................40
6.5
Changing basic settings...............................................................................................................40
6.6
Changing operator menu setup ...................................................................................................42
6.7
Changing language......................................................................................................................43
SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
3
Table of contents
7
8
9
Service and maintenance ........................................................................................................................ 45
7.1
Transmitter check list .................................................................................................................. 45
7.2
Technical support........................................................................................................................ 46
7.3
Return procedures ...................................................................................................................... 48
7.4
Recalibration ............................................................................................................................... 48
Functions ................................................................................................................................................. 49
8.1
Output settings ............................................................................................................................ 49
8.2
External input .............................................................................................................................. 50
8.3
Sensor characteristics................................................................................................................. 51
8.4
Reset mode................................................................................................................................. 52
8.5
Service mode .............................................................................................................................. 53
8.6
MAG 5000 CT and MAG 6000 CT settings................................................................................. 53
8.7
MAG 6000 SV ............................................................................................................................. 54
Alarm, error, and system messages ........................................................................................................ 55
9.1
Diagnostics.................................................................................................................................. 55
9.2
List of error numbers ................................................................................................................... 57
10
Troubleshooting/FAQs............................................................................................................................. 59
11
Technical data ......................................................................................................................................... 61
12
A
4
11.1
Technical specifications .............................................................................................................. 61
11.2
Accuracy...................................................................................................................................... 64
11.3
Output characteristics ................................................................................................................. 66
11.4
Cable data ................................................................................................................................... 68
11.5
Cable requirements..................................................................................................................... 68
Spare parts/Accessories .......................................................................................................................... 69
12.1
Ordering ...................................................................................................................................... 69
12.2
Accessories ................................................................................................................................. 69
12.3
Spare parts.................................................................................................................................. 70
12.4
Sun shield.................................................................................................................................... 71
Menu diagrams ........................................................................................................................................ 73
A.1
Overview MAG 5000/6000 .......................................................................................................... 73
A.2
Overview MAG 5000/6000 CT .................................................................................................... 75
A.3
Change password ....................................................................................................................... 76
A.4
Basic settings .............................................................................................................................. 77
A.5
Operator menu setup .................................................................................................................. 78
A.6
Language mode .......................................................................................................................... 79
A.7
Current output ............................................................................................................................. 79
SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
Table of contents
B
A.8
Digital output - pulse ....................................................................................................................79
A.9
Digital output - frequency .............................................................................................................80
A.10
Error level.....................................................................................................................................80
A.11
Error number ................................................................................................................................80
A.12
Direction/limit................................................................................................................................81
A.13
Batch ............................................................................................................................................82
A.14
Cleaning .......................................................................................................................................82
A.15
External input ...............................................................................................................................83
A.16
Sensor characteristics..................................................................................................................84
A.17
Reset mode..................................................................................................................................85
A.18
Reset mode - MAG 6000 SV .......................................................................................................86
A.19
Service mode ...............................................................................................................................87
A.20
Product identity ............................................................................................................................88
A.21
HART module...............................................................................................................................89
Appendix.................................................................................................................................................. 91
B.1
Factory settings............................................................................................................................91
B.2
Sensor dependent factory settings for MAG 5000/6000 Blind.....................................................93
B.3
B.3.1
Approvals/certificates...................................................................................................................94
Certificates ...................................................................................................................................94
Index........................................................................................................................................................ 95
SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
5
Table of contents
6
SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
Introduction
1.1
1
Preface
These instructions contain all the information you need for using the device.
The instructions are aimed at persons mechanically installing the device, connecting it
electronically, configuring the parameters and commissioning it as well as service and
maintenance engineers.
Note
It is the responsibility of the customer that the instructions and directions provided in the
manual are read, understood and followed by the relevant personnel before installing the
device.
1.2
Items supplied
• SITRANS F M MAG 5000/6000
transmitter
• Calibration report
• SITRANS F literature CD
• Quick start guide
Inspection
1. Check for mechanical damage due to possible improper handling during shipment. All
claims for damage are to be made promptly to the shipper.
2. Make sure the scope of delivery, and the information on the type plate corresponds to the
ordering information
SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
7
Introduction
1.3 History
83G1121.10
Device identification
1
SITRANS F M MAGFLO
MAG 6000
3
Code no.: 7ME6920-1AA10-1AA0
Supply: 115/230V AC 50-60Hz 17VA
IP:
67 / NEMA 6
Tamb.: -20° to +60° C
2
4
Maximum teghtening torque 4 ft-lb
No direct sunlight exposure
Class 1, Division 2, Group A, B, C, D
5
①
Code number
②
Power supply
③
Enclosure rating
④
Ambient temperature
⑤
Approvals
Figure 1-1
1.3
MAG 5000/6000 type plate
History
This document describes:
● SITRANS F MAG 5000 and MAG 6000 transmitters (standard version).
● Optional versions:
– MAG 5000 Blind and MAG 6000 Blind
– MAG 5000 CT and MAG 6000 CT
– MAG 6000 SV
Documentation history
The contents of these instructions are regularly reviewed and corrections are included in
subsequent editions. We welcome all suggestions for improvement.
The following table shows the most important changes in the documentation compared to
each previous edition.
Edition
Remarks
01
First edition
01/2010
8
SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
Introduction
1.4 Further Information
1.4
Further Information
The contents of these Operating Instructions shall not become part of or modify any prior or
existing agreement, commitment or legal relationship. All obligations on the part of Siemens
AG are contained in the respective sales contract which also contains the complete and
solely applicable warranty conditions. Any statements contained herein do not create new
warranties or modify the existing warranty.
Product information on the Internet
The Operating Instructions are available on the CD-ROM shipped with the device, and on
the Internet on the Siemens homepage, where further information on the range of SITRANS
F flowmeters may also be found:
Product information on the internet (http://www.siemens.com/flowdocumentation)
Worldwide contact person
If you need more information or have particular problems not covered sufficiently by the
operating instructions, please get in touch with your contact person. You can find contact
information for your local contact person on the Internet:
Local contact person (http://www.automation.siemens.com/partner)
SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
9
Introduction
1.4 Further Information
10
SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
2
Safety notes
CAUTION
Correct, reliable operation of the product requires proper transport, storage, positioning and
assembly as well as careful operation and maintenance. Only qualified personnel should
install or operate this instrument.
Note
Alterations to the product, including opening or improper repairs of the product, are not
permitted.
If this requirement is not observed, the CE mark and the manufacturer's warranty will expire.
2.1
Laws and directives
General requirements
Installation of the equipment must comply with national regulations. For example EN 6007914 for the European Community.
Instrument safety standards
The device has been tested at the factory, based on the safety requirements. In order to
maintain this condition over the expected life of the device the requirements described in
these Operating Instructions must be observed.
CE marked equipment
The CE-mark symbolizes the compliance of the device with the following guidelines:
● EMC-guideline 89/336/EEC
● Low voltage guideline 73/23/EWG
● ATEX Directive 94/9/EG
● CT: (MI-001) Directive 2004/22/EC
SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
11
Safety notes
2.2 Installation in hazardous location
2.2
Installation in hazardous location
WARNING
Equipment used in hazardous areas must be Ex-approved and marked accordingly. It is
required that the special conditions for safe use provided in the manual and in the Ex
certificate are followed!
Ex approvals
CSA Class I, Division 2, Groups A, B, C and D. Code T5 for an ambient temperature of
+60ºC.
FM Class I, Division 2, Groups A, B, C and D and Class I, Zone 2, Group IIC indoor/outdoor
Type IP67 hazardous (classified) locations
Temperature specifications for Ex use
Temperature class
Ambient temperature [°C]
-40...+40
-40...+50
-40...+60
T2
180 (process temperature)
-
-
T3
165 (process temperature)
140 (process temperature)
-
T4
100 (process temperature)
100 (process temperature)
80 (process temperature)
T5
65 (process temperature)
65 (process temperature)
65 (process temperature)
T6
50 (process temperature)
50 (process temperature)
50 (process temperature)
EX requirements
It is required that:
● Electrical connections are in accordance with Elex V (VO in explosion hazardous areas)
and EN60079-14 (Installing Electrical Systems in Explosion Hazardous Areas).
● The protective cover over the power supply is properly installed. For intrinsically safe
circuits the connection area can be opened.
● Appropriate cable connectors are used for the output cicuits: intrinsically safe: blue, nonintrinsically safe: black
● Sensor and transmitter are connected to the potential equalization. For intrinsically safe
output circuits potential equalization must be maintained along the entire connection path.
● Sensor insulation thickness is max. 100mm (only insulated sensors).
● EN50281-1-2 is considered for installation in areas with combustible dust.
● When protective earth (PE) is connected, no potential difference between the protective
earth (PE) and the potential equalization (PA) can exist, even during a fault condition.
12
SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
Description
3.1
3
System components
A SITRANS F M MAG 5000/6000 flowmeter system includes:
● Transmitter (type SITRANS F M MAG 5000/6000)
● Sensor (types: SITRANS F MAG 1100/1100F/3100/3100 P/5100 W)
● Communication module (optional) (types: HART, PROFIBUS PA/DP, MODBUS RTU RS
485, Foundation Fieldbus H1, Devicenet)
● SENSORPROM memory unit
Communication solutions
The SITRANS F USM II range of add on modules, presently including HART, Foundation
Fieldbus. MODBUS RTU RS 485, PROFIBUS PA / DP and Devicenet, are all applicable with
the SITRANS F M MAG 6000 transmitter.
3.2
Operating principle
The transmitters are microprocessor-based with a built-in alphanumeric display in several
languages. The flow measuring principle is based on Faraday's law of electromagnetic
induction. Magnet coils mounted diametrically on the measuring pipe generate a pulsed
electromagnetic field. The liquid flowing through this electromagnetic field induces a voltage.
The transmitters evaluate the signals from the associated electromagnetic sensors, convert
the signals into appropriate standard signals such as 4 ... 20 mA, and also fulfil the task of a
power supply unit providing the magnet coils with a constant current.
The transmitter consists of a number of function blocks which convert the sensor voltage into
flow readings.
3.3
Applications
The DC-powered magnetic flowmeters are suitable for measuring the flow of almost all
electrically conductive liquids, pastes, and slurries with max. 40% solids. The main
applications can be found in the following sectors:
● Water and waste water
● Chemical and pharmaceutical industries
● Food & beverage industry
● Mining, aggregates and cements industries
● Pulp and paper industry
● Steel industry
● Power generation; utility and chilled water industry
SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
13
Description
3.4 Features
3.4
Features
Power supply
2 different types of power supply are available. A 12 ... 24 V AC/DC and a 115 ... 230 V AC
switch mode type.
Coil current module generates a pulsating magnetizing current that drives the coils in the
sensor. The current is permanently monitored and corrected. Errors or cable faults are
registered by the self-monitoring circuit.
Input circuit amplifies the flow-proportional signal from the electrodes. The input impedance
is extremely high: >1014 Ω which allows flow measurements on fluids with conductivities as
low as 5 µS/cm. Measuring errors due to cable capacitance are eliminated due to active
cable screening.
Digital signal processor converts the analog flow signal to a digital signal and suppresses
electrode noise through a digital filter. Inaccuracies in the transmitter as a result of long-term
drift and temperature drift are monitored and continuously compensated for via the selfmonitoring circuit. The analog to digital conversion takes place in an ultra low noise ASIC
with 23 bit signal resolution. This has eliminated the need for range switching. The dynamic
range of the transmitter is therefore unsurpassed with a turn down ratio of minimum 3000:1.
CAN communication
The transmitter operates internally via an internal CAN communication bus. Signals are
transferred through a signal conditioner to the display module and to/from internal/external
option modules and the dialog module.
Dialog module
The display unit consists of a 3-line display and a 6-key keypad. The display shows a flow
rate or a totalizer value as a primary reading.
Output module
The output module converts flow data to analog, digital and relay outputs. The outputs are
galvanically isolated and can be individually set to suit a particular application.
14
SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
Description
3.5 MAG 5000/MAG 6000 versions
3.5
MAG 5000/MAG 6000 versions
The transmitters are designed in various versions and offer high performance and easy
installation, commissioning and maintenance.
Standard version
The standard version is an IP67 version for compact or remote installation. Its robust design
ensures a long lifetime if installed outdoors.
Blind version
This version carries all the normal MAG 5000/6000 features, except those associated with
the display and keypad.
Both current and digital outputs are available.
Factory setting of current output in unit is switched off when delivered.
CT version
The MAG 5000/6000 CT version is a custody transfer-approved transmitter.
It is approved according to:
● Cold water pattern approval (MAG 5000/6000 CT):
– PTB
– OIML R 49
● Cold water pattern approval (MAG 6000 CT only):
– MI-001
● Hot water pattern approval (MAG 6000 CT only):
– PTB
● Heat meter pattern approval (MAG 6000 CT only):
– OIML R 75
● Other media than water (MAG 6000 CT only):
– OIML R 117
SV version (MAG 6000 only)
This version is identical to the standard MAG 6000 transmitters except for the following
additional functions:
● Zero point adjustment
● Adjustable excitation frequency up to 44 Hz
SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
15
Description
3.5 MAG 5000/MAG 6000 versions
16
SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
Installing/Mounting
4
This chapter describes how to install the flowmeter in the compact version as well as in the
remote version.
The transmitter is delivered ready for mounting on the sensor. The transmitter is delivered
with a compression plate ready for mounting on the sensor. No further assembling is
necessary.
The transmitter can be installed either compact on the sensor or remote.
Figure 4-1
Compact installation
Figure 4-2
Remote installation
CAUTION
See Cable requirements (Page 68) before installing transmitter
SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
17
Installing/Mounting
4.1 Installation conditions
4.1
Installation conditions
Reading and operating the flowmeter is possible under almost any installation conditions
because the display can be oriented in relation to the sensor. To ensure optimum flow
measurement, attention should be paid to the following:
Vibrations
Figure 4-3
18
Avoid strong vibrations
SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
Installing/Mounting
4.1 Installation conditions
Compact installation
Medium temperature must be in accordance with the graphs showing max. ambient
temperature as a function of medium temperature.
$PELHQWWHPSHUDWXUH
0HGLXP
WHPSHUDWXUH
Figure 4-4
Standard, blind and SV versions
$PELHQWWHPSHUDWXUH
0HGLXP
WHPSHUDWXUH
Figure 4-5
CT version
Remote installation
Cable length and type (as described in Cable requirements) must be used.
For installation conditions for sensors, see respective sensor operating instructions.
SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
19
Installing/Mounting
4.2 MAG 5000/6000 compact
4.2
MAG 5000/6000 compact
Install MAG 5000 / MAG 6000 compact version
1. Remove and discard terminal box lid of sensor.
2. Ensure SENSORPROM® memory unit is installed.
3. Fit M20 or ½" NPT cable glands for supply and output cables.
4. Unplug the two black plug assemblies for coil and electrode cables in terminal box.
5. Connect earth wire from connection board to bottom of terminal box.
6. Connect 2-pin connector and 3-pin connector as shown to their corresponding terminal
numbers on connection board as shown in Electrical connection (Page 34).
Note
A
System will not register flow if black plugs are not connected to connection board
7. Fit supply and output cables through cable glands and connect to connection plate as
shown in Electrical connection (Page 34).
20
SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
Installing/Mounting
4.2 MAG 5000/6000 compact
8. Mount connection plate in terminal box.
Note
Check that your connection board lines up with SENSORPROM® unit, if not, move
SENSORPROM® unit to the other side of terminal box.
B
SENSORPROM® memory unit connections will be established automatically when
connection plate is mounted in terminal box.
9. Tighten cable glands to obtain optimum sealing.
10.Mount transmitter on terminal box.
11.Transmitter is ready to be powered up.
CAUTION
Exposing transmitter to direct sunlight may increase operating temperature above its
specified limit, and decrease display visibility.
A sunshield is available as accessory.
SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
21
Installing/Mounting
4.3 Remote installation
4.3
Remote installation
At sensor
1. Remove terminal box lid.
2. Remove SENSORPROM® unit from sensor terminal box and mount it in terminal box of
wall mounting unit.
3. Fit M20 or ½" NPT cable glands for cables.
22
SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
Installing/Mounting
4.3 Remote installation
4. Fit and connect electrode (1) and coil (2) cables as shown in Electrical connection
(Page 34).
Note
Unscreened cable ends must be kept as short as possible.
Electrode cable and coil cable must be kept separate to prevent interference.
5. Tighten cable glands well to obtain optimum sealing.
WARNING
Mount terminal box lid before power up.
SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
23
Installing/Mounting
4.3 Remote installation
Wall mounting
1. Mount bracket on a wall or on a horizontal or a vertical pipe using ordinary hose clips or
duct straps.
Figure 4-6
Wall mounting
Figure 4-7
Pipe mounting - vertical
Figure 4-8
Pipe mounting - horizontal
2. Ensure that correct SENSORPROM® memory unit is mounted in wall/pipe mounting unit.
3. Fit M20 or ½" NPT cable glands for cables from bottom or sides of terminal box.
24
SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
Installing/Mounting
4.3 Remote installation
4. Mount earth wire in bottom of terminal box.
3
1
2
4
5
1
Connect electrode cable
2
Connect coil cable - keep separate from electrode cable
3
Connect power supply
4
Connect output cable
5
Connect PE (ground) wire
B
1. Mount connection plate in terminal box.
3
1
2
4
1
Electrode cable
2
Coil cable
3
Power supply
4
Output cable
1. Fit coil, electrode, supply and output cables through cable glands and connect to
connection plate as shown in Electrical connection (Page 34).
2. Fix connection plate with the two diagonally opposite screws.
3. Tighten cable glands to obtain optimum sealing.
CAUTION
When remote mounted, power supply PE wire must be connected to PE terminal (
).
Coil cable shield must be connected to SHIELD terminal.
SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
25
Installing/Mounting
4.3 Remote installation
4. Mount transmitter on terminal box.
5. Transmitter is ready to be powered up.
CAUTION
Exposing the transmitter to direct sunlight may increase the operating temperature
above its specified limit, and decrease display visibility.
A sun shield is available as accessory.
26
SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
Installing/Mounting
4.4 MAG 5000/6000 CT
4.4
MAG 5000/6000 CT
To ensure that the settings of this custody transfer-approved MAG 5000/6000 CT transmitter
are not changed, it is necessary to install a hardware key to lock the software functions and
to seal the device.
MAG 6000 CT is installed like a Standard MAG 6000 except for the final sealing.
Calibration sealing has been carried out at calibration.
4.4.1
Installing hardware key
Use hardware key on non-verified transmitter
1. Mount hardware key on transmitter connection plate during setting of primary operating
parameters such as Qmax., low-flow cut-off, units, approvals, etc. in connection with
commissioning or calibration. See setup menus in appendix menu diagrams (Page 73).
2. Remove hardware key after setting up and calibrating unit.
This locks the menu structure and the selected settings.
Note
Hardware key function
Setting of primary operating parameters is blocked during normal operation.
When key is mounted, access to all menu items is gained. When key is removed, primary
settings are blocked in accordance with requirements in authorisation.
SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
27
Installing/Mounting
4.4 MAG 5000/6000 CT
4.4.2
Seal device
Seal transmitter
CAUTION
Seal transmitter to prevent unauthorized access.
1. Seal connection plate to prevent access to SENSORPROM® memory unit as shown
below. 1 indicates sealing locations.
1
1
1
2. Drill through marked drilling holes in terminal box and transmitter/lid. Seal transmitter
externally as shown below.
28
SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
Installing/Mounting
4.5 Turning transmitter/keypad
4.5
Turning transmitter/keypad
It is possible to alter the standard assembly, e.g. to turn transmitter or keypad.
Transmitter
Figure 4-9
Transmitter can be mounted with its front in either direction indicated by the arrows
without turning terminal box
Figure 4-10
Terminal box can be rotated ±90° in order to optimize viewing angle of transmitter
display/keypad
1. Unscrew the four screws in bottom of terminal box.
2. Turn terminal box to required position.
3. Retighten screws firmly.
SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
29
Installing/Mounting
4.5 Turning transmitter/keypad
Keypad
1. Remove outer frame using a screwdriver.
2. Loosen the four screws retaining keypad.
3. Withdraw keypad and turn it to required orientation.
30
SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
Installing/Mounting
4.5 Turning transmitter/keypad
4. Tighten the four screws until a mechanical stop is felt in order to obtain IP67 enclosure.
5. Snaplock outer frame onto keypad (click).
SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
31
Installing/Mounting
4.5 Turning transmitter/keypad
32
SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
5
Connecting
WARNING
Mains supply from building installation Class II
A switch or circuit breaker (Max. 15 A) must be installed in close proximity to the equipment
and within easy reach of the operator. It must be marked as the disconnecting device for
the equipment.
WARNING
Protective conductor terminal
The required cable is min. AGW16 or 1.5 Cu.
WARNING
Wire insulation
The insulation between the connected mains supply and 24 V AC/DC supply for the
flowmeter must at least be rated with double or reinforced insulation at mains voltage.
For field wiring installation: Ensure that the National Installation Code of the country in
which the flowmeters are installed is met.
Note
National installation code
Observe country specific installation directives for field wiring.
SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
33
Connecting
5.1 Electrical connection
5.1
Electrical connection
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Note
Terminals 81 and 84 are only to be connected if special electrode cable with double
screening is used, e.g. when empty pipe function or long cables are used.
Mains supply
Mains supply 115 ... 230 V AC from building installation Class II.
34
SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
Connecting
5.2 Connection of add-on modules
WARNING
Grounding
Connect mains protective earth wire to PE terminal in accordance with diagram (due to
class 1 power supply).
Mechanical counter
Connect a 1000 µF capacitor (capacitor+ to terminal 56 and capacitor- to terminal 58) if a
mechanical counter is connected to terminals 57 and 58 (active output).
Output cables
Use screened cables if long cables are used in noisy environments.
Digital output
If internal resistance of a load exceeds 10 kΩ, connect an external 10 kΩ load resistor in
parallel to this load.
WARNING
Intrinsically safe terminals
Always ensure that distance between cables/wires is minimum 50 mm in order to avoid that
wires/terminals of intrinsically safe circuits get into contact with wires of other cables.
Fasten cables/wires in a way that they cannot get into contact with each other, not even in
case of an error. Keep wire ends as short as possible.
5.2
Connection of add-on modules
When the add-on module has been installed, the electrical connections are available on
terminal rows 91-97.
For more information
Refer to the relevant BUS communication Quick Start or Operating Instructions available at
the SITRANS F literature CD or on the internet, at : www.siemens.com/flowdocumentation
(www.siemens.com/flowdocumentation).
SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
35
Connecting
5.2 Connection of add-on modules
36
SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
Commissioning
6
In this chapter it is described how to commission the device via the local user interface (LUI).
The display is described in details in section Local user interface (Page 38).
Furthermore, the following functions are described in details:
● Changing password (Page 40)
● Changing basic settings (Page 40)
● Changing operator menu setup (Page 42)
● Changing language (Page 43)
Detailed diagrams concerning the specific menu are shown in appendix menu diagrams
(Page 73).
For factory settings, see Factory settings (Page 91).
6.1
MAG 5000/6000 Blind
Note
Does not have a display. All factory settings will be uploaded from the SENSORPROM® unit
after power-up.
For sensor dependent factory settings, see Appendix B (Page 93).
Changing settings
If other settings are required, a standard transmitter with display and similar power supply
can be used.
1. Unscrew and remove MAG 5000/6000 Blind.
2. Mount standard MAG 5000/6000 transmitter.
3. Change required settings via display and keypad.
All changed data will be stored in SENSORPROM® memory unit.
4. Remove standard transmitter and remount Blind transmitter.
5. Fasten screws holding transmitter.
New settings stored in SENSORPROM® memory unit will be uploaded in blind transmitter.
SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
37
Commissioning
6.2 Local user interface
6.2
Local user interface
S
Sign field
P
Primary field for numeric value flow rate, Totalizer 1 or Totalizer 2)
U
Unit field
T
Title line with individual information according to operator or setup menu selected.
ST
Subtitle line which will either add information to the title line or keep individual information
independent of the title line.
F
Alarm field.
M
Mode field
L
Lock field
Figure 6-1
Two flashing triangles will appear in case of a fault condition.
Local User Interface
Mode field symbols
38
Communication mode
Language mode
Sensor characteristics
Service mode
Basic settings
Reset mode
Operator menu
Output
Operator-active
Product identity
External input
Operator-inactive
SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
Commissioning
6.3 Menu structure
Lock field symbols
Ready for change
Access to submenu
Value locked
RESET MODE: Zero setting of totalizers and
initialization of setting
Keypad
The keypad is used to set the flowmeter. The keys function as follows:
6.3
TOP UP KEY
This key (when held for 2 sec.) is used to switch between
operator menu and setup menu. In transmitter setup menu,
a short press will cause a return to previous level.
FORWARD KEY
This key is used to step forward through the menus. It is the
only key normally used by the operator.
BACKWARD KEY
This key is used to step backwards through the menus.
CHANGE KEY
With this key settings or numerical values are changed.
SELECT KEY
With this key figures to be changed are selected.
LOCK/UNLOCK
KEY
This key enables the operator to change settings and it
gives access to submenus.
Menu structure
The menu is built up of two parts. An operator menu and a setup menu, see also overview
diagrams MAG 5000/6000 (Page 73) and MAG 5000/6000 CT (Page 75).
Operator menu
The operator menu is for daily operation. It is customized in the operator menu setup. The
and the backward keys
transmitter always starts up in operator menu No. 1. The forward
are used to step through the operator menus.
Setup menu
The setup menu is for commissioning and service only. Access to the setup menu is gained
for 2 seconds. The setup menu operates in two modes:
by pressing the top up key
● View mode
● Setup mode
View mode is a read-only mode. The pre-selected settings can only be scanned.
Setup mode is a read and write mode. The pre-selected settings can be scanned and
changed. Access to the setup mode is password-protected. The factory set password is
1000.
SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
39
Commissioning
6.4 Changing password
Access to a submenu in the setup menu is gained by pressing the lock key . Press the top
up key briefly to return to the previous menu. Press longer (2 sec.) to exit the setup menu
and return to operator menu No. 1.
6.4
Changing password
The setup menu is password-protected in order to ensure that only authorized personnel can
make any changes in transmitter settings.
Change password as follows:
1. Press top up key
for 2 sec.
2. Enter password.
3. Use forward key
or backward key
4. Press lock/unlock key
5. Use select key
to unlock password.
and change key
6. Press lock/unlock key
7. Press top up key
to reach password menu.
to change password.
to confirm new password.
two times to exit setup mode.
See change password diagram (Page 76).
The factory-set password is 1000, but it can be changed to any value between 1000 and
9999.
Factory setting of password can be re-established as follows:
1. Switch off power supply.
2. While pressing top up key
3. Release top up key
6.5
- switch on power supply.
after 10 sec.
Changing basic settings
In the basic settings menu it is possible to set the following parameters:
40
Parameter
Description
Main frequency
Selection of main power supply frequency corresponding to the country in
which the flowmeter is installed (e.g. 60 Hz in America).
Flow direction
Selection of correct flow direction in pipe.
Qmax
Setting of measuring range, analog outputs and frequency output. Also
individual dimension-dependent setting of value, decimal point, unit and time.
Qmax 2
Setting of measuring range, analog outputs and frequency output. Also
individual dimension-dependent setting of value, decimal point, unit and time.
This menu is only visible if chosen as external digital input.
Totalizer
Setting of unit and decimal point.
Low flow cut-off
Setting of a percentage of selected Qmax. This filters noise in installation
reducing fluctuations in display and all outputs.
SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
Commissioning
6.5 Changing basic settings
Parameter
Description
Empty pipe cut-off
When set to "On" the alarm will indicate when sensor is running empty. All
readings, display and outputs, will indicate zero.
Error level
Selecting error level at which flowmeter will detect an error.
Note
Totalizer 2 is not visible when batch is selected as digital output.
Note
Qmax 2 is visible only when chosen as external input.
Change basic settings as follows:
1. Press top up key
for 2 sec.
2. Enter password.
3. Use forward key
to reach basic settings menu.
4. Press lock/unlock key
5. Use forward key
or backward key
6. Press lock/unlock key
7. Use select key
to unlock settings.
to unlock settings.
and change key
8. Press lock/unlock key
to reach relevant menu.
to change settings.
to confirm new settings.
9. Repeat steps 5-8 to change other settings.
10.Press top up key
two times to exit setup mode.
See change basic settings menu diagram (Page 77).
Decimal point can be positioned and units set individually for flow rate in totalizer 1 and
totalizer 2.
Changing decimal point position
1. Enter the respective totalizer menu.
2. Use select key
3. Use change key
to position cursor below decimal point.
to move decimal point to requested position.
Changing units
1. Use select key
to position cursor below unit.
2. Press change key
SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
until requested unit is displayed.
41
Commissioning
6.6 Changing operator menu setup
6.6
Changing operator menu setup
In the operator menu the menus required for daily operation of the flowmeter are shown. It is
possible to hide and change some of the menus in the operator menu. This is done in the
operator menu setup menu, see operator menu setup diagram (Page 78).
Customizing menus in operator menu
To customize the menus in the operator menu perform the following steps:
1. Press top up key
for 2 sec.
2. Enter password.
3. Use forward key
or backward key
to reach operator menu.
Changing text in line 1
1. Press lock/unlock key
2. Use change key
to unlock setting.
to select desired text.
3. Press lock/unlock key
to confirm selected text.
Note
If "Text" is selected in line 2, this line functions as a heading for the value shown in line 3.
Otherwise it shows the actual value of the reading selected.
Enabling two readings
1. Use forward key
to reach requested menu.
2. Press lock/unlock key
3. Use select key
4. Use change key
to unlock setting.
to move cursor to upper line.
to select requested reading.
to confirm selection.
5. Press lock/unlock key
6. Use select key
7. Use change key
to move cursor to line 3.
to select desired setting.
to confirm new setting.
8. Press lock/unlock key
9. Repeat steps 1-8 for each requested menu.
Showing/hiding menus in operator menu
1. Use forward key
to reach requested menu.
2. Press lock/unlock key
3. Use select key
to move cursor to
4. Press change key
5. Press lock/unlock key
42
to unlock setting.
/
symbol.
to select visible ( ) or hidden (
).
to confirm new setting.
SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
Commissioning
6.7 Changing language
6.7
Changing language
It is possible to change language in transmitter. Default language is English, but it can be
changed to various other languages.
Change language as follows:
1. Press top up key
for 2 sec.
2. Enter password.
3. Use forward key
or backward key
4. Press lock/unlock key
5. Use change key
to unlock language.
to select desired language.
6. Press lock/unlock key
7. Press top up key
to reach language menu.
to confirm new language.
two times to exit setup mode.
See language mode diagram (Page 79)
SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
43
Commissioning
6.7 Changing language
44
SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
7
Service and maintenance
The device is maintenance-free, however, a periodic inspection according pertinent
directives and regulations must be carried out.
An inspection can include check of:
● Ambient conditions
● Seal integrity of the process connections, cable entries, and cover screws
● Reliability of power supply, lightning protection, and grounds
Under ideal conditions the flowmeter will operate continuously with no manual adjustment or
intervention required.
The SITRANS F M Verificator is an external tool developed for verifying the MAG 5000/6000
system, installation, and application. It is a highly advanced instrument, which carries out the
complex verification of the entire flowmeter system according to unique SIEMENS patented
principles. The verification test is automated and the instrument easy to use, so no human
error or influence will affect the verification.
7.1
Transmitter check list
If unstable/wrong measurements occur, it is often due to insufficient/wrong earthing or
potential equalization. If earthing connection is OK, check transmitter as described below,
and sensor as described in sensor check lists (see the respective operating instructions).
The easiest way to check the transmitter in a SITRANS F M installation is to replace the
transmitter with another MAG 5000/6000 with a similar power supply.
As all settings are stored in and downloaded from the SENSORPROM®, replacement is
easily done and no extra settings need to be made.
Check transmitter
If no replacement transmitter is available, check transmitter according to the following check
table.
Power on transmitter
0
Display light on?
1
Flashing error triangles?
Yes ⇒ 1
No ⇒ 2
Yes ⇒ Check error table
No ⇒ 1.2
1.2
Output and display readings OK?
Yes ⇒ 1.2.1
No ⇒ 1.2.2
1.2.1
Transmitter OK
SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
Check application
Check installation/sensor/earthing
connection etc.
45
Service and maintenance
7.2 Technical support
Power on transmitter
1.2.2
2
2.1
Check cables/conndections
Check connection board
Check pins in transmitter multiplug
Not OK ⇒ correct fault
Check cables/conndections
Check connection board
Check pins in transmitter multiplug
Not OK ⇒ Correct fault
Output readings OK?
OK ⇒ 1.2.1
OK ⇒ 2.1
Yes ⇒ 2.1.1
No ⇒ 2.1.2.
2.1.1
Dispaly defective
Replace display
2.1.2
Transmitter defective
Replace transmitter
Note
Sensor check list
Check list for sensors are included in the respective sensor operating instructions.
7.2
Technical support
CAUTION
Repair and service must be carried out by approved Siemens Flow Instruments personnel
only.
Note
Siemens Flow Instrument defines sensors as non-repairable products.
Technical Support
If you have any technical questions about the device described in these Operating
Instructions and do not find the right answers, you can contact Technical Support:
● Via the Internet using the Support Request:
Support request (http://www.siemens.com/automation/support-request)
● Phone: +49 (0) 180 5050 222
Further information about our technical support is available in the Internet at
Technical support (http://support.automation.siemens.com/WW/view/en/16604318)
46
SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
Service and maintenance
7.2 Technical support
Service & Support on the Internet
In addition to our documentation, we offer a comprehensive knowledge base online on the
Internet at:
Service and support (http://www.siemens.com/automation/service&support)
There you will find:
● The latest product information, FAQs, downloads, tips and tricks.
● Our newsletter, providing you with the latest information about your products.
● A Knowledge Manager to find the right documents for you.
● Our bulletin board, where users and specialists share their knowledge worldwide.
● You can find your local contact partner for Industry Automation and Drives Technologies
in our partner database.
● Information about field service, repairs, spare parts and lots more under "Services."
Additional Support
Please contact your local Siemens representative and offices if you have additional
questions about the device
Find your contact partner at:
Local contact person (http://www.automation.siemens.com/partner)
SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
47
Service and maintenance
7.3 Return procedures
7.3
Return procedures
Enclose the delivery note, the cover note for return delivery together with the declaration of
decontamination form on the outside of the package in a well-fastened clear document
pouch.
Required forms
● Delivery Note
● Cover Note for Return Delivery with the following information
Cover note
(http://cache.automation.siemens.com/dnl/zY/zY0OTg1AAAA_16604370_TxtObj/Begleits
chein_RW_AD.pdf)
– product (ordering number)
– number of devices or spare parts returned
– reason for the return
● Declaration of Decontamination
Decontamination declaration
(http://pia.khe.siemens.com/efiles/feldg/files/Service/declaration_of_decontamination_en.
pdf)
With this declaration you certify that the returned products/spare parts have been
carefully cleaned and are free from any residues.
If the device has been operated together with toxic, caustic, flammable or waterdamaging products, clean the device before return by rinsing or neutralizing. Ensure that
all cavities are free from dangerous substances. Then, double-check the device to ensure
the cleaning is completed.
We will not service a device or spare part unless the declaration of decontamination
confirms proper decontamination of the device or spare part. Shipments without a
declaration of decontamination will be cleaned professionally at your expense before
further proceeding.
You can find the forms on the Internet and on the CD delivered with the device.
7.4
Recalibration
Siemens Flow Instruments offers to recalibrate the sensor. The following calibrations are
offered as standard:
● Standard matched pair calibration
● Customer specified matched pair calibration (up to 10 points)
● Accredited matched pair calibration
Note
For recalibration the memory unit must always be returned with the sensor
48
SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
8
Functions
This chapter describes the various menus of the transmitter in details. The menu diagrams
are shown in appendix menu diagrams (Page 73).
8.1
Output settings
Three outputs are available:
● Current output (range and time constant); terminals 31 and 32.
● Digital output (pulse, frequency, error, limit, or batch settings); terminals 56, 57, and 58.
● Relay output (error, limit, and batch settings); terminals 44, 45, and 46.
Current output
In the current output menu it is possible to select current output range and time constant, see
also Current output menu diagram (Page 79).
If current output is set to "4-20 mA+Alarm", the current output will show the following mA:
● 1.3 mA (if error level is "Fatal").
● 2 mA (if error level is "Permanent").
● 3 mA (if error level is "Warning").
For setting of error level, see error level menu diagram (Page 80).
If current output is not used, it must be set to "Off".
Digital output
Digital output can be used to configure various settings:
● Pulse (volume/pulse, pulse output, pulse width, pulse polarity, and time constant), see
pulse menu diagram (Page 79).
● Frequency (frequency output, max frequency, and time constant), see frequency menu
diagram (Page 80).
● Error settings (level and number), see error level menu diagram (Page 80) and error
number menu diagram (Page 80).
SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
49
Functions
8.2 External input
● Limit settings (number of setpoints, setpoint settings, and hysteresis), see direction/limit
menu diagram (Page 81).
● Batch settings (quantity, time and counter settings, and time constant), see batch menu
diagram (Page 82).
Note
Batch settings
Only MAG 6000.
Not available in MAG 5000, MAG 5000 CT and MAG 6000 CT.
Note
When relay is set to batch function, pulse/frequency is not available on digital output.
Relay outputs
Relay output can be used to configure various settings:
● Error settings (level and number), see error level menu diagram (Page 80) and error
number menu diagram (Page 80).
● Limit settings (number of setpoints, setpoint settings, and hysteresis), see direction/limit
menu diagram (Page 81).
● Batch settings (quantity, time and counter settings, and time constant), see batch menu
diagram (Page 82).
● Cleaning (cycle time), see cleaning menu diagram (Page 82).
Note
Batch settings
Only MAG 6000.
Not available in MAG 5000, MAG 5000 CT and MAG 6000 CT.
Note
Cleaning
If a cleaning unit is installed together with transmitter, relay output must always be used
to operate this unit. It cannot be used for other purposes.
8.2
External input
By applying 11 … 30 V DC to terminals 77 and 78, it is possible to perform:
● Batch control (start, stop, hold/continue)
● Reset totalizer
● Force/freeze output
● Qmax 2 (night)
50
SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
Functions
8.3 Sensor characteristics
See external input menu diagram (Page 83).
Note
Batch settings
Only MAG 6000.
Not available in MAG 5000, MAG 5000 CT and MAG 6000 CT.
Note
Manual cleaning
If the digital input is used for manual cleaning, the relay output also automatically changes to
"cleaning".
8.3
Sensor characteristics
The sensor characteristics menu shows:
● If a SENSORPROM® is installed or not.
● Suppress error P 40 (SENSORPROM® not installed)
● Sensor size.
● Calibration factor.
● Correction factor.
● Excitation.
See also sensor characteristics menu diagram (Page 84).
SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
51
Functions
8.4 Reset mode
8.4
Reset mode
The reset mode is used for resetting totalizers/counters or for restoring MAG 5000/6000 to
its factory settings.
Resetting
1. Press top up key
for 2 sec.
2. Enter password.
3. Use forward key
or backward key
4. Press lock/unlock key
5. Press forward key
to reach reset mode menu.
to enter reset menu.
to reach totalizer/counter to be reset or default setting menu.
6. Press lock/unlock key
to start resetting.
If restoring of factory settings is required:
1. Press lock/unlock key
again to confirm destruction of customized settings.
See also reset menu diagram (Page 85).
Zero point adjustment (MAG 6000 SV only)
Auto adjustment
Before auto zero point adjustment is carried out ensure that valves to and from flowmeter are
completely closed and that flow velocity in sensor is zero.
1. Press top up key
for 2 sec.
2. Enter password.
3. Use forward key
or backward key
4. Press lock/unlock key
5. Press forward key
to enter reset menu.
to reach zero adjust menu.
6. Press lock/unlock key
7. Use change key
to reach reset mode menu.
to enter the menu.
to select "auto".
8. Press forward key
to view actual offset (lower line in display). Value will be zero after
adjustment has been performed.
9. Press lock/unlock key
to start adjustment.
Manual adjustment.
1. Press top up key
for 2 sec.
2. Enter password.
3. Use forward key
or backward key
4. Press lock/unlock key
5. Press forward key
52
to enter reset menu.
to reach zero adjust menu.
6. Press lock/unlock key
7. Use change key
to reach reset mode menu.
to enter the menu.
to select "manual".
SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
Functions
8.5 Service mode
8. Press forward key
9. Press lock/unlock key
and then select key
and change key
to key in offset value.
to start adjustment.
Zero point can be adjusted manually in range -1.000 ... +1.000 m3/s. If value outside this
range is keyed in, zero point adjustment will not be implemented.
See also reset mode menu diagram (MAG 6000 SV) (Page 86).
8.5
Service mode
All outputs of the transmitter can be forced-controlled in the service mode menu, see also
service mode menu diagram (Page 87).
Here it is possible to check whether e.g. the current output is functioning.
Error pending and status log lists are also accessible from this menu and the operating time
(in days) can be read.
The forced control is cut off and all previous settings are reinitialized the moment the service
mode is left by pressing top up key .
8.6
MAG 5000 CT and MAG 6000 CT settings
Internal totallizers
Depending on the type of approval it is possible to reset the internal totalizers. The type of
approval is selected in the reset menu (Page 85) with the hardware key mounted. It is
possible to choose between:
● Hot/cold water
● Other liquids
Resetting of totalizers by electrical input is not possible.
Hot/cold water
● Totalizer 1 is allocated to forward flow (cannot be reset)
● Totalizer 2 is allocated to reverse flow (cannot be reset)
Other liquids
Both totalizer 1 and totalizer 2 are allocated to measure the net flow, i.e. any reverse flow will
make the totalizers count backwards.
● Totalizer 1 cannot be reset.
● Totalizer 2 can be reset if the flow velocity in the meter pipe is <0.25 m/s. When the
totalizer is reset, the pulse output register will also be reset.
Output
● When choosing hot water, changing the output settings is not allowed and the output
setting menus are not shown in display.
● When choosing cold water or other liquids, all output settings can be changed.
SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
53
Functions
8.7 MAG 6000 SV
8.7
MAG 6000 SV
Excitation frequency
The MAG 6000 SV excitation frequency can be changed in sensor characteristics menu
(Page 84) to one of the following frequencies:
● 1 9/16 Hz
● 3 1/8 Hz
● 6 ¼ Hz
● 12½ Hz
● 25 Hz
● 44 Hz
Note
Calibration has been made with the frequency stored in SENSORPROM® memory unit. A
change in excitation frequency is not recommended and will always mean decreased
measuring accuracy. In some instances, however, it may be necessary to change
frequency due to pulsating flow from piston pumps or other resonance frequencies from
surroundings.
It is highly recommended to carry out a zero point adjustment after changing the excitation
frequency as the offset is affected by the frequency selected. When this is done, the
decrease in measuring accuracy can be kept below 1% o.r.
A too high frequency for the sensor used will cause a coil current alarm indication.
54
SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
Alarm, error, and system messages
9.1
9
Diagnostics
Error system
Transmitter system is equipped with an error and status log system with 4 groups of
information.
(I) Information - system will continue to measure as normal, relay and current outputs will not
be affected.
(W) Warning - system will continue to measure, but an event that may cause a system
malfunction and require operator attention has occurred. The cause of the error may
disappear on its own.
(P) Permanent error - may cause malfunction in the application and operator attention is
required.
(F) Fatal error - is essential for the operation of the flowmeter. Immediate operator attention
is required.
Two menus are available in service and operator menus for registration of information and
errors.
● Error pending
● Status log
Error pending
The first 9 pending errors are stored in the error pending list. When the error is corrected, it
is removed from the error pending list.
The acceptance level for "error pending" can be individually configured to a particular
application.
The acceptance level is set in the basic settings menu (Page 40).
Acceptance levels
The following three acceptance levels are selectable.
● Fatal error: Only fatal errors are registered as errors
● Permanent error: Permanent and fatal errors are registered as errors
● Warning (Default value): Warnings, permanent and fatal errors are registered as errors
Error information is displayed in title and subtitle lines, see display layout (Page 38). Title line
will show time since occurrence of error in days, hours and minutes. Subtitle line will flash
between an error text and a remedy text. Error text will indicate type of error (I, W, P or F),
error number, and error text. Remedy text will inform operator of action to take to remove
error.
SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
55
Alarm, error, and system messages
9.1 Diagnostics
3HQGLQJ
(UURUWH[W
Status log
The latest 9 errors are stored in the status log. Errors are stored in the status log for 180
days, even if they are corrected.
Alarm field
The alarm field on the display will always flash when an error is pending.
Error output
The digital and relay output can be activated individually error by error (error level). The relay
output is default selected to error level. An output can also be selected to activate on a single
error number.
The alarm field, error output and error pending always operate together.
The analog output turns to a 1 mA level when in the 4 ... 20 mA mode.
Operator menu
Error pending and status log are as default enabled ( ) in the operator menu.
56
SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
Alarm, error, and system messages
9.2 List of error numbers
9.2
List of error numbers
Error
No.
Error text
1
I1 - Power on
2
I2 - Add-on module
Applied
Active
An add-on module is defect or has been removed.
This can be an internal add-on module
Active
Active
A less vital parameter in the transmitter has been
replaced by its default value
Active
Active
During initialisation the check of the saved totalizer
value has failed. It is not possible to rely on the
saved totalizer value anymore. The totalizer value
must be reset manually in order to rely on future
readings
Active
Active
During initialisation the check of the saved totalizer
value has failed. It is not possible to rely on the
saved totalizer value anymore. The totalizer value
must be reset manually in order to rely on future
readings
Active
Active
Actual flow is too big compared with pulse width and
volume/pulse
Reduced pulse Active
width
Duration of batching has exceeded a predefined
maximum time
Batch output
on zero
Active
Batch volume has exceeded a predefined maximum
overrun volume
Batch output
on zero
Active
Negative flow direction during batch
Active
Active
Flow is above Qmax settings
Max. 120 %
Active
Pipe is empty
Zero
Active
SENSORPROM® unit not installed
Active
Active
A parameter is out of range. The parameter could
not be replaced by its default value. The error will
disappear at the next power-on
Active
Active
W23 - Batch overrun
Check installation
24
W24 - Batch neg. flow
30
W30 - Overflow
Check flow direction
Adj. Qmax
31
W31 - Empty pipe
40
P40 - SENSORPROM®
Insert/change
41
Active
W22 - Batch timeout
Check installation
23
A new module has been applied to the system
W21 - Pulse overflow
Adj. pulse settings
22
Active
W20 - Totalizer 2
Reset manually
21
Active
W20 - Totalizer 1
Reset manually
20
Device powered on
I4 - Param. corrected
OK
20
Input
status
I3 - Add-on module
Install
4
Output
status
Remedy text
OK
3
Comment
P41 - Parameter range
Switch off and on
SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
57
Alarm, error, and system messages
9.2 List of error numbers
Error
No.
Error text
42
P42 - Current output
Check cables
43
Comment
Output
status
Input
status
Current loop is disconnected or the loop resistance
is too big
Active
Active
Too many errors occurred at the same time.
Active
Active
SENSORPROM® unit has been used as CT version
Active
Active
CAN bus communication error. An add-on module,
the display module or the transmitter is defective
Zero
Inactiv
e
It is not possible to rely on the data in
SENSORPROM® unit anymore
Active
Active
The SENSORPROM® unit ID does not comply with
the product ID.
The SENSORPROM® unit is from another type of
product SITRANS F C, SITRANS F US etc.
Zero
Inactiv
e
It is not possible to read from the SENSORPROM®
unit anymore
Active
Active
Coil excitation has failed
Active
Active
Internal convertion error in ASIC
Active
Active
Remedy text
P43 - Internal error
Switch off and on
Some errors are not detected correctly
44
60
P44 - CT SENSORPROM®
F60 - CAN comm. error
Transmitter/AOM
61
F60 - SENSORPROM® error
Replace
62
F62 - SENSORPROM® ID
Replace
63
F63 - SENSORPROM®
Replace
70
F70 - Coil current
Check cables
71
F71 - Internal error
Replace transmitter
58
SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
10
Troubleshooting/FAQs
Symptom
Output
signals
Empty display
Minimum
Error
code
Cause
Remedy
1. No power supply
Power supply
Check MAG 5000/6000 for bended
pins on the connector
2. MAG 5000/6000 defective
No flow signal
Minimum
Undefined
Unstable flow signal
Measuring error
1. Current output disabled
Turn on current output
2. Digital output disabled
Turn on digital output
3. Reverse flow direction
Change direction
F70
Incorrect or no coil current
Check cables/connections
W31
Measuring pipe empty
Ensure that the measuring pipe is full
F60
Internal error
Replace MAG 5000/6000
P42
1. No load on current output
Check cables/connections
2. MAG 5000/6000 defective
Replace MAG 5000/6000
Initializing error
Switch off MAG 5000/6000, wait 5
sec. and switch on again
Measuring pipe empty
Select empty pipe cut-off
P41
Indicates flow with no
flow in pipe
Replace MAG 5000/6000
Undefined
Unstable
Undefined
Empty pipe cut-off is OFF
Ensure that the measuring pipe is full
Electrode connection
missing/electrode cable is
insufficiently screened
Ensure that electrode cable is
connected and sufficiently screened
1. Pulsating flow
Increase time constant
2. Conductivity of medium too
low
Use special electrode cable
3. Electrical noise potential
between medium and sensor
Ensure sufficient potential
equalization
4. Air bubbles in medium
Ensure medium does not contain air
bubbles
5. High concentration of
particles or fibres
Increase time constant
Incorrect installation
Check installation
P40
No
P44
CT SENSORPROM® unit
Replace SENSORPROM® unit or
reset SENSORPROM® unit with MAG
CT transmitter
F61
Defective SENSORPROM®
unit
Replace SENSORPROM® unit
F62
Wrong type of
SENSORPROM® unit
Replace SENSORPROM® unit
F63
Defective SENSORPROM®
unit
Replace SENSORPROM® unit
SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
SENSORPROM®
unit
Install SENSORPROM® unit
59
Troubleshooting/FAQs
Symptom
Output
signals
Maximum
Error
code
OK
##### Signs in
display
OK
60
Remedy
F71
Loss of internal data
Replace MAG 5000/6000
W30
Flow exceeds 100% of Qmax.
Check Qmax (Basic Settings)
W21
Pulse overflow
Measuring approx.
50%
Loss of totalizer data
Cause
W20
Volume/pulse too small
Change volume/pulse
Pulse width too large
Change pulse width
Missing one electrode
connection
Check cables
Initializing error
Reset totalizer manually
Totalizer roll over
Reset totalizer or increase totalizer
unit
SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
11
Technical data
11.1
Technical specifications
Mode of operation and design
Input
Output
Measuring principle
Electromagnetic with pulsed constant field
Empty pipe
Detection of empty pipe (special cable
required in remote mounted installation)
Excitation frequency
Depends on sensor size
Electrode input impedance
> 1 x 1014 Ω
Digital input
11 ... 30 V DC, Ri = 4.4 KΩ
Activation time
50 ms
Current
IDC 11 V = 2.5 mA, IDC 30 V = 7 mA
Current output
Signal range
0 ... 20 mA or 4 ... 20 mA, Alarm
Load
< 800 Ω
Time constant
0.1 … 30 s, adjustable (for batch: fixed at 0.1
s)
Digital output
Frequency
0 ... 10 kHz, 50% duty cycle
(uni/bidirectional)
Pulse (active)
DC 24 V, 30 mA, 1 kΩ ≤ Ri ≤10 kΩ, shortcircuit protected (power supplied from
flowmeter)
Pulse (passive)
DC 3 … 30 V, max. 110 mA, 200 Ω ≤ Ri ≤10
kΩ (powered from connected equipment)
Time constant
0.1 … 30 s, adjustable (for batch: fixed at 0.1
s)
Relay output
Low flow cut off
Time constant
Changeover relay, same as current output
Load
42 V AC/2 A, 24 V DC/1 A
0 ... 9.9% of maximum flow
SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
61
Technical data
11.1 Technical specifications
Galvanic isolation
All inputs and outputs are galvanically isolated
Max. measuring error
(incl. sensor and zero point)
MAG 5000
0.4% ± 1 mm/s (for v > 0.1 m/s)
MAG 6000
0.2% ± 1 mm/s (for v > 0.1 m/s)
Functions
Flow rate, 2 totalizers, low-flow cut-off, empty pipe cut-off, flow direction, error
system, operating time, uni/bidirectional flow, limit switches, pulse output, control for
cleaning and batch
Rated operation conditions
Ambient temperature
Operation
Standard IP67, 19", blind and SV versions:
-20 ... +60 °C (-4 ... +140 °F)
CT version:
-20 ... +50 °C (-4 ... +122 °F)
Storage
-40 ... +70 °C (-40 ... +158 °F)
Mechanical load
18 ... 1000 Hz, 3.17 G rms, sinusoidal in all directions to IEC 68-2-36
Degree of protection
IP67/NEMA 4X/6 to IEC 529 and DIN 40050 (1 mH2O 30 min.)
EMC performance
EN 61326-1 (industrial environments)
EN 61326-2-5
Display and keypad
Totalizer
Two eight-digit counters for forward, net or
reverse flow
Display
Background illumination with alphanumeric
text, 3 x 20 characters to indicate flow rate,
totalized values, settings and faults;
Reverse flow indicated by negative sign
Design
Time constant
Time constant as current output time constant
Enclosure material
Fiber glass reinforced polyamide;
optional (IP67 only): AISI 316 stainless steel
Dimensions
See dimensional drawings
Weight
0.75 kg (2 lb)
Power supply
115 ... 230 V AC +10% -15%, 50 ... 60 Hz, Fuse: 500 mA T
11 ... 30 V DC or 11 ... 24 V AC; Fuse 2 A T
Power consumption
115 ... 230 V AC: 17 VA
24 V AC: 9 VA, IN = 380 mA, IST = 8 A (30 ms)
12 V DC: 11 W, IN = 920 mA, IST = 4 A (250 ms)
Certificates and approvals
CE, C-UL US general purpose, C-tick, CSA/FM Class 1, div 2
Custody transfer approval (MAG
5000/6000 CT)
Cold water pattern approval: PTB OIML R 49,
MI-001
Hot water pattern approval: PTB and DANAK
OIML R 75 (MAG 6000 CT)
Other media than water (milk, beer etc.)
pattern approval: PTB and DANAK OIML R
117 (MAG 6000 CT)
62
SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
Technical data
11.1 Technical specifications
Communication
MAG 5000
MAG 6000
Without communication or HART as option
Prepared for client mounted add-on modules:
HART, MODBUS RTU/RS485,
FOUNDATION Fieldbus H1, DeviceNet,
PROFIBUS PA, PROFIBUS DP as add-on
modules
MAG 5000 CT / MAG 6000 CT
No communication modules approved
Transmitter IP67/NEMA 4X/6 compact polyamide
Weight: MAG 5000/6000: 0.75 kg (1.65 lbs)
Transmitter IP67/NEMA 4X/6 wall-mounted polyamide
Weight(transmitter and wall mounting bracket): 1.65 kg (3.64 lbs)
SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
63
Technical data
11.2 Accuracy
11.2
Accuracy
For accuracy reference conditions, please see below.
)ORZPHWHUXQFHUWDLQW
[±% E]
3,0
2,8
V: Flow velocity
E: Meter uncertainty as a percentage of measured value
v ≥ 0.1 m/s (0.3 ft/s) --> E: ±0.4 ± 1 mm/s *
v < 0.1 m/s (0.3 ft/s) --> E: ±(0.25/v) % of measured value
2,6
2,4
2,2
2,0
* MAG 5100 W with DN 350 ... 2000
v ≥ 0.1 m/s (0.3 ft/s) --> E: ±0.4 ± 2 mm/s
v < 0.1 m/s (0.3 ft/s) --> E: ±(0.25/v) % of measured value
1,8
1,6
1,4
1,2
1,0
0,8
0,6
0,4
0,2
0,0
Figure 11-1
0
1
2
3
4
5
6
7
8
9
10
11
12
[m/s]
0
3.3
6.6
9.9
13
16
20
23
26
30
33
36
39
[ft/s]
MAG 5000 with MAG 1100, MAG 1100 F, MAG 5100 W, MAG 3100 and MAG 3100 P
)ORZPHWHUXQFHUWDLQW
[±% E]
1,4
V: Flow velocity
E: Meter uncertainty as a percentage of measured value
v ≥ 0.1 m/s (0.3 ft/s) --> E: ±0.2 ± 1 mm/s *
v < 0.1 m/s (0.3 ft/s) --> E: ±(0.125/v) % of measured value *
1,2
1,0
* MAG 5100 W (Order No. 7ME652...) with DN 350 ... 1200
v ≥ 0.1 m/s (0.3 ft/s) --> E: ±0.2 ± 2.5 mm/s
v < 0.1 m/s (0.3 ft/s) --> E: ±(0.25/v) % of measured value
0,8
0,6
0,4
0,2
0,0
Figure 11-2
64
0
1
2
3
4
5
6
7
8
9
10
11
12
[m/s]
0
3.3
6.6
9.9
13
16
20
23
26
30
33
36
39
[ft/s]
MAG 6000 with MAG 1100 (not PFA), MAG 1100 F (not PFA), MAG 5100 W, MAG 3100 and MAG 3100 P
SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
Technical data
11.2 Accuracy
Reference conditions
(ISO 9104 and DIN/EN 29104)
A calibration certificate is shipped with every sensor and calibration data are stored in
SENSORPROM memory unit.
Medium temperature
20°C ± 5°C (68°F ± 9°C)
Ambient temperature
20°C ± 5°C (68°F ± 9°C)
Supply voltage
Un ± 1%
Warming-up time
30 minutes
Incorporation in conductive pipe section
Inlet section
Outlet section
Flow conditions
10 x DN (DN ≤ 1200/48")
5 x DN (DN > 1200/48")
5 x DN (DN ≤ 1200/48")
3 x DN (DN > 1200/48")
Fully developed flow profile
Reference conditions for sensor calibration
Current output
As pulse output ± (0.1% of actual flow + 0.05% FSO)
Effect of ambient temperature
Display/frequency/pulse output
Current output
< ± 0.003% / °C act.
< ± 0.005% / °C act.
Effect of supply voltage
< 0.005% of measuring value on 1% change
Repeatability
± 0.1% of actual flow for V ≥ 0.5 m/s (1.5 ft/s) and
conductivity ≥ 10 μS/cm
Additions in the event of deviations from reference conditions
SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
65
Technical data
11.3 Output characteristics
11.3
Output characteristics
Output characteristics
Bidirectional mode
Unidirectional mode
0 ... 20 mA
4 ... 20 mA
Frequency
Pulse output
Relay
Error relay
Power down
Active
No error
Error
Low flow
(Reverse flow)
66
83G1082b.10.10.02
83G1082a.10.10.02
Limit switch or direction switch
Intermediate flow
SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
Technical data
11.3 Output characteristics
Output characteristics
Bidirectional mode
Unidirectional mode
High flow
(Forward flow)
High flow /
Low flow
Hold
Batch
Batch on digital output
Batch on relay
SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
67
Technical data
11.4 Cable data
11.4
Cable data
Description
Cable for standard electrode or coil
Electrode cable, double shielded
Cable kit with standard coil cable and electrode cable double
shielded (also available as low noise cable for MAG 1100
sensor )
Technical data
Basic data
Screen
Color code
3
3
1.5 mm2
0.25 mm2
Yes
Double
Brown, blue, black
Brown, blue, black
Outside color
Grey
Grey
Ext. diameter
7.8 mm
8.1 mm
Flexible CU
Flexible CU
Conductor
PVC
PVC
Flexible installation
Isolation material
-5 ... +70°C
(23 ... 158°F)
-5 ... +70°C
(23 ... 158°F)
Non-flexible installtaion
-30 ... +70°C
(-22 ... 158°F)
-30 ... +70°C
(-22 ... 158°F)
Capacity
161.50 pF/m
N/A
Inductance
0.583 μH/m
N/A
L/R
43.83 þH/Ω
N/A
Coil
cable
Electrode
cable
No. of conductors
2
3
Min. sqr. area
mm2
Ambient temperature
Cable parameter
Cable requirements
Basic data
Max. cable loop resistance
Cable glands on sensor and
transmitter
68
Special cable
(electrode)
No. of conductors
Sqr. area
11.5
Standard electrode
cable
(electrode/coil)
0.5
0.2 mm2
Screen
Yes
Yes
Max. capacitance
N/A
350 pF/m
< 100 °C
40 Ω
N/A
> 200 °C
6Ω
N/A
Media temperature:
M20x1.5 gland - Cable ø 5 ... 13 mm (0.20 ... 0.51 inches)
½ NPT gland - cable ø 5 ... 9 mm (0.20 ... 0.35 inches)
SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
Spare parts/Accessories
12.1
12
Ordering
In order to ensure that the ordering data you are using is not outdated, the latest ordering
data is always available on the Internet:
Catalog process instrumentation (http://www.siemens.com/processinstrumentation/catalogs)
12.2
Accessories
Description
Wall mounting unit
Display protection lid
Communication modules for MAG 6000
SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
69
Spare parts/Accessories
12.3 Spare parts
12.3
Spare parts
Description
Connection plate
SENSORPROM® memory unit
Display unit
Communication modules for MAG 6000
70
SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
Spare parts/Accessories
12.4 Sun shield
12.4
Sun shield
Description
Sun shield
SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
71
Spare parts/Accessories
12.4 Sun shield
72
SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
A
Menu diagrams
A.1
Overview MAG 5000/6000
VHF
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Figure A-1
Overview MAG 5000 and MAG 6000 (part 1)
SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
73
Menu diagrams
A.1 Overview MAG 5000/6000
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SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
Menu diagrams
A.2 Overview MAG 5000/6000 CT
A.2
Overview MAG 5000/6000 CT
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Overview MAG 5000 CT and MAG 6000 CT (part 1)
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Figure A-3
Overview MAG 5000 CT and MAG 6000 CT (part 2)
SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
75
Menu diagrams
A.3 Change password
Note
Sealing
Menus marked with gray are locked when transmitter is sealed.
A.3
Change password
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76
SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
Menu diagrams
A.4 Basic settings
A.4
Basic settings
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SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
77
Menu diagrams
A.5 Operator menu setup
A.5
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SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
Menu diagrams
A.6 Language mode
A.6
Language mode
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Current output
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On
Off
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Bidirectional
Current output
Current output
Time const.
Alarm
A.8
Digital output - pulse
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SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
79
Menu diagrams
A.9 Digital output - frequency
A.9
A.10
Digital output - frequency
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80
SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
Menu diagrams
A.12 Direction/limit
A.12
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Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
/LPLWVHWSRLQW
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81
Menu diagrams
A.13 Batch
A.13
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Relay outputs
If cleaning unit is installed, relay outputs must always be used to operate cleaning.
Relay outputs cannot be used for other purposes
82
SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
Menu diagrams
A.15 External input
A.15
External input
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Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
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83
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A.16 Sensor characteristics
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MAG 6000 SV
The frequency can be set to 44 Hz in the MAG 6000 SV transmitter only.
84
SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
Menu diagrams
A.17 Reset mode
A.17
Reset mode
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SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
85
Menu diagrams
A.18 Reset mode - MAG 6000 SV
A.18
Reset mode - MAG 6000 SV
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SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
Menu diagrams
A.19 Service mode
A.19
Service mode
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3)
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SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
87
Menu diagrams
A.20 Product identity
A.20
Product identity
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SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
Menu diagrams
A.21 HART module
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SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
89
Menu diagrams
A.21 HART module
90
SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
B
Appendix
B.1
Factory settings
The transmitter is delivered with the following factory settings:
Menu item
Parameter
Factory
settings
Options
More info
Password
Password
1000
1000 ... 9999
Changing
basic
settings
(Page 40)
Basic settings
Flow direction
Positive
Positive, negative
Qmax
Dimensiondependent
Dimension-dependent
Basic
settings
(Page 77)
•
volume unit
Dimensiondependent
m3, ml, l , hl, kl, Ml, ft3, in3, US G, US kG, US MG,
US BBL, UK G, UK MG
•
time unit
Dimensiondependent
Sec., min., hour, day
Totalizer 1
•
Totalizer 1 unit
Totalizer 2
Forward, reverse, net
m3, ml, l , hl, kl, Ml, ft3, in3, US G, US kG, US MG,
US BBL, UK G, UK MG
Reverse
Forward, reverse, net
Dimensiondependent
m3, ml, l , hl, kl, Ml, ft3, in3, US G, US kG, US MG,
US BBL, UK G, UK MG
Low flow cut-off
1.5%
0 ... 9.9%
Empty pipe
Off
On, Off
Error level
Warning
Fatal, permanent, warning
Current output
Off
On/off, Unidirectional/bidirectional, 0 ... 20 mA/4 ...
20 mA
5s
0.1 ... 30 s
Digital output
Pulse
Error, direction/limit, batch 1), frequency, pulse,
error number, off
Relay output
Error
Error, direction/limit, cleaning, error number, off
Direction/limit
switch
Off
1 setpoint, 2 setpoints
•
Output
Forward
Dimensiondependent
•
Totalizer 2 unit
Time constant
•
Setpoints
0 ... 100%
-100 ... +100%
•
Hysteresis
5%
0.0 ... 100%
Batch 1)
•
Batch quantity
Off
0
SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
Current
output
(Page 79)
Direction/lim
it (Page 81)
Batch
(Page 82)
Dimension-dependent
91
Appendix
B.1 Factory settings
Menu item
Parameter
Options
More info
•
Batch
compensation
0
-100 ... +100 m3
•
Batch counter
Down
Up, down
•
Time constant
0.1 s
0.1 ... 30 s
Off
500 Hz, 1 kHz, 5 kHz, 10 kHz
5s
0.1 ... 30 s
Digital
output frequency
(Page 80)
Digital
output pulse
(Page 79)
Frequency
•
Time constant
Pulse
External input
Factory
settings
On
•
Pulse polarity
Positive
Positive, negative
•
Pulse width
66 ms
64 μs 130 μs, 260 μs, 510 μs, 1.0 ms, 2.0 ms, 4.1
ms, 8.2 ms, 16 ms, 33, ms, 66 ms, 130 ms, 260
ms, 520 ms, 1.0 s, 2.1 s, 4.2 s
•
Volume/pulse
Dimensiondependent
Dimension-dependent
•
Time constant
0.1 s
0.1 ... 30 s
Off
Batch 1), reset totalizer, freeze output, forced
output, off
Start
Start, hold/continue, stop, Qmax 2
External input
•
Batch
External
input
(Page 83)
Sensor
characteristi
cs
(Page 84)
Sensor
characteristics
Correction factor
1
0.85 ... 2.00
Language
Language
English
English, German, French, Danish, Swedish,
Finnish, Spanish, Russian, Italian, Portuguese,
Polish
Language
mode
(Page 79)
Operator menu
Primary field
Flow rate
Flow rate, Totalizer 1, Totalizer 2
Title/subtitle lines
Flow rate
Flow rate, Flow rate %, Qmax, Totalizer 1,
Totalizer 2, Totalizer 1 reset, Totalizer 2 reset,
Batch start/paused/stop, Batch cycle counter,
Batch cycle counter reset, Sensor size, Sensor
type, Error pending, Status log, Tag No.
Operator
menu setup
(Page 78)
1):
92
Available on MAG 6000 only.
SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
Appendix
B.2 Sensor dependent factory settings for MAG 5000/6000 Blind
B.2
Sensor dependent factory settings for MAG 5000/6000 Blind
Nominal size
50 Hz
60 Hz
mm
inch
BASIC SETTING
Q-max
OUTPUT SETUP
Volume/pulse
BASIC SETTING
Q-max
OUTPUT SETUP
Volume/pulse
DN 2
1/12
30 l/h
0.1 l
0.13 US GPM
1 US G
DN 3
1/8
70 l/h
0.1 l
0.31 US GPM
1 US G
DN 6
1/4
300 l/h
1l
1.3 US GPM
1 US G
DN 10
3/8
900 l/h
1l
4 US GPM
1 US G
DN 15
1/2
2000 l/h
1l
9 US GPM
1 US G
DN 25
1
5000 l/h
10 l
22 US GPM
1 US G
m3/h
10 l
52 US GPM
1 US G
20 m3/h
10 l
88 US GPM
1 US G
m3/h
DN 40
1½
DN 50
2
12
DN 65
2½
100 l
132 US GPM
1 US G
DN 80
3
50 m3/h
100 l
220 US GPM
1 US G
4
120
m3/h
100 l
528 US GPM
1 US G
m3/h
DN 100
30
DN 125
5
180
100 l
793 US GPM
1 US G
DN 150
6
250 m3/h
100 l
1101 US GPM
1 US G
8
400
m3/h
1
m3
1761 US GPM
1 US G
m3/h
1
m3
DN 200
DN 250
10
700
3082 US GPM
1 US G
DN 300
12
1000 m3/h
1 m3
4402 US GPM
1 US G
DN 350
14
1200
m3/h
m3
5283 US GPM
1 US G
DN 400
16
1800 m3/h
1 m3
7925 US GPM
1 US G
18
2000
m3/h
1
m3
8806 US GPM
1 US G
m3/h
1
m3
DN 450
1
DN 500
20
3000
13 209 US GPM
1 US G
DN 600
24
4000 m3/h
10 m3
17 611 US GPM
10 US G
DN 700
28
5000 m3/h
10 m3
19 812 US GPM
10 US G
DN 750
30
6000 m3/h
10 m3
22 014 US GPM
10 US G
32
7000
m3/h
10
m3
30 820 US GPM
10 US G
9000
m3/h
10
m3
DN 800
DN 900
36
39 626 US GPM
10 US G
DN 1000
40
12 000 m3/h
10 m3
52 834 US GPM
10 US G
42
12 000
m3/h
10
m3
52 834 US GPM
10 US G
m3/h
10
m3
DN 1050
DN 1100
44
14 000
61 640 US GPM
10 US G
DN 1200
48
15 000 m3/h
10 m3
66 043 US GPM
10 US G
DN 1400
54
25 000
m3/h
m3
110 072 US GPM
1000 US G
DN 1500
60
30 000 m3/h
10 m3
132 086 US GPM
1000 US G
66
35 000
m3/h
10
m3
154 100 US GPM
1000 US G
m3/h
10
m3
176 115 US GPM
1000 US G
10 m3
198 129 US GPM
1000 US G
DN 1600
DN 1800
72
40 000
DN 2000
78
45 000 m3/h
SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
10
93
Appendix
B.3 Approvals/certificates
B.3
Approvals/certificates
B.3.1
Certificates
All certificates are posted on the Internet. Additionally, the CE Declaration of Conformity as
well as ATEX approvals are available on the Sitrans F literature CD-ROM.
Certificates (http://support.automation.siemens.com/WW/view/en/10806951/134200)
94
SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
Index
A
M
Add-on module, 13
Add-on modules
Electrical connection:Add-on modules, 35
Mains supply, 33
Maintenance, 45
C
Communication module, (See Add-on module)
Compliance, 11
Contact person, 9
Customer Support Hotline, 46
D
Decontamination, 47
Device
Identification, 8
Inspection, 7
E
Electrical connection, 35
H
Hotline, 46
P
Protective conductor terminal, 33
Protective earth, 33
R
Recalibration, 48
Repair, 46
Return procedures, 47
S
Safety
Instrument safety standards, 11
Safety notes, 11
Service, 46
Support, 46
System components, 13
W
Wire insulation, 33
I
Internet
Contact person, 9, 47
Flowdocumentation, 9
Support, 46
Introduction, 7
L
Laws and directives, 11
SITRANS F M MAG 5000/6000
Operating Instructions, 01/2010, SFIDK.PS.026.G1.02
95
For more information
www.siemens.com/flow
Siemens Flow Instruments A/S
Nordborgvej 81
DK-6430 Nordborg
Subject to change without prior notice
Order No.: A5E02338368-01
Copyright Siemens AG 01.2010
All rights reserved
www.siemens.com/processautomation
A5E02338368-01

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