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Related Manuals for Dover OPW SiteSentinel iSite

Описание

Назначение

Системы измерений уровня и контроля утечек SiteSentinel (далее — система SiteSentinel или система) предназначены для непрерывных измерений уровня, температуры и плотности нефтепродуктов, уровня и температуры подтоварной воды в резервуарах автозаправочных станций (далее — АЗС) и нефтебаз, вычислений объёма и массы нефтепродуктов при хранении, отпущенных и полученных в резервуары АЗС и нефтебаз, а также для индикации утечек нефтепродуктов из резервуаров.

Описание

В системах реализован косвенный метод статических измерений массы светлых нефтепродуктов по ГОСТ Р 8.595-2004. В соответствии с ГОСТ Р 8.596-2002 системы относятся к типу ИС-2.

Системы состоят из каналов измерений количества нефтепродуктов, число которых равно числу резервуаров на объекте (АЗС или нефтебаза), а также блоков индикации утечек нефтепродуктов.

Каждый из каналов измерений количества нефтепродуктов состоит из следующих функциональных элементов (рисунок 1):

—    магнитострикционный зонд уровнемера (модели 924Х и 7100, далее — зонд) с закрепленными на стержне зонда измерительными преобразователями температуры пятиточечными YSI 44006 и электронным преобразователем измеренных сигналов в цифровые значения уровня и температуры;

—    контроллер (модели SiteSentinel iTouch , SiteSentinel iSite или SiteSentinel Integra, показаны на рисунках 3.1 — 3.3);

—    устройство для определения плотности нефтепродукта (далее — плотномер, показан на рисунке 4); плотномером комплектуются только зонды модели 924Х;

—    блок сопряжения модели VSmart Module (рисунок 5) выполняет и функции блока искрозащиты.

В зависимости от типа резервуара зонды выпускаются в двух модификациях:

—    924Х — для установки в горизонтальные цилиндрические резервуары и резервуары других типов с базовой высотой до 6,0 м (рисунок 2.1);

—    7100 — для установки в вертикальные резервуары с базовой высотой до 20,0 м, рисунок 2.2.

В верхней части зонда имеется магнитострикционный преобразователь с излучателем и приемником; вниз отходит стержень из нержавеющей стали с расположенными на нем двумя поплавками (верхний — для измерений уровня нефтепродуктов, нижний — для измерений уровня подтоварной воды); внутри стержня проходит магнитопровод, состоящий из алюминиево-магниевого стержня специального профиля и струны из никелевого сплава. Зонд 7100 имеет гибкое исполнение.

В поплавках находятся кольцевые магниты. Волна, пришедшая от магнитострикци-онного преобразователя-излучателя, взаимодействует с полем магнитов и возбуждает в струне акустический сигнал, распространяющийся по струне вверх и вниз. Сигнал, пришедший в головку зонда, регистрируется и обрабатывается в магнитострикционном преобразователе-приёмнике (при этом значение сигнала пропорционально уровню жидкости) и передается в контроллер по интерфейсу. Контроллер подключается к компьютеру по интерфейсу RS232.

Имеется 3 вида поплавков для разных групп нефтепродуктов (бензины, дизельное топливо и СУГ).

Измерительные преобразователи температуры (термисторы), закреплённые равномерно в пяти точках по длине стержня зонда вырабатывают сигналы, соответствующие температуре жидкости. В электронном преобразователе зонда формируются сигналы в цифровом формате, соответствующие значениям уровней и температуры, а также плотности нефтепродукта при использовании зонда с плотномером.

Плотномер состоит из корпуса и поплавка, соединённых пружиной. Корпус закрепляется неподвижно на стержне зонда, поплавок — на пружине и может перемещаться. При этом его перемещение зависит от плотности нефтепродукта. Плотномер устанавливается на стержне зонда в зоне нижнего уровня нефтепродукта над поплавком для измерения уровня подтоварной воды.

Если зонд, установленный в резервуаре, не имеет плотномера, то плотность нефтепродукта определяется в лаборатории согласно рекомендациям Р 50.2.075-2010 и Р 50.2.076-2010 на пробе, отобранной из резервуара в соответствии с требованиями ГОСТ 2517-85, и результаты измерений вводятся в контроллер с персонального компьютера по интерфейсу RS232.

К контроллеру можно подключать одновременно до 16 зондов. К контроллеру возможно подключение до восьми блоков сопряжения. Также возможно подключение к контроллеру до 512 датчиков утечки.

Система имеет возможность вычислять массу светлых нефтепродуктов в резервуаре и объём нефтепродуктов при рабочей температуре, а также объём приведенный к 20 оС или к 15 оС.

Зонд:

-датчики уровня;

—    преобразователь температуры YSI;

—    вторичный электронный преобразователь.

Блок

сопряжения

Блок подачи аварийных сигналов

Контроллер с ПО

Устройство

определения

плотности

Индикаторы

утечки

Рисунок 1 — Блок-схема системы измерений уровня и контроля утечек SiteSentinel для одного резервуара.

Пунктиром обозначены опциональные блоки и устройства.

Уровнемер позволяет обнаружить утечку нефтепродуктов из резервуаров при расходе от 0,378 л/ч на резервуар.

Для обнаружения утечек возможна также комплектация системы следующими моделями индикаторов утечки:

—    Vapor Sensor 30-3222 (индикация наличия паров нефтепродуктов в приямках или межстенном пространстве резервуаров).

—    Liquid Sensor 30-3223 (индикация наличия нефтепродуктов в земле, приямках или межстенном пространстве резервуаров).

—    Sump Sensor 30-3221-1 (индикация наличия нефтепродуктов в приямках и технологических шахтах).

—    Reservoir Sensor 30-3221-2 (индикация наличия утечки нефтепродуктов в межстен-ном пространстве резервуаров, заполненных тосолом).

—    Liquid Phase Sensor 30-3207 (индикация наличия жидкости (нефтепродуктов или воды).

—    Interstitial Sensor 30-3206 (индикация наличия жидкости (нефтепродукта или воды) в межстенном пространстве резервуаров).

Метрологические характеристики индикаторов утечки не нормируются.

Комплектация системы блоком Output Module OM4 20-8309 обеспечивает подачу аварийных сигналов при возникновении нештатных ситуаций.

Вся информация о функционировании системы, результатах измерений и индикации утечек выводится на дисплей компьютера и принтер.

В минимальную базовую комплектацию систем входит зонд моделей 924Х или 7100 и контроллер.

Комплектация систем зондами и контроллерами конкретных моделей, устройством для определения плотности жидкости, индикаторами утечки и модулем подачи аварийных сигналов осуществляется в соответствии с условиями договора поставки.

Для защиты компонентов систем от несанкционированного доступа в местах, указанных на рисунках 2, 3 и 5, размещают пломбы.

Рисунок 3.2 — Контроллер SiteSentinel iSite

Рисунок 3.3 — Контроллер SiteSentinel Integra

Программное обеспечение

Программное обеспечение (ПО) системы позволяет выполнять следующие функции:

—    вычислять массу нефтепродукта в резервуарах косвенным методом статических измерений и объём нефтепродукта при рабочей температуре, а также объём приведенный к 20 оС или к 15 оС;

—    выполнять сверку остатков в целях обнаружения не идентифицированных потерь;

—    формировать отчеты по приёмке и отпуску нефтепродуктов;

—    формировать журнал событий;

—    обнаруживать утечки жидкости из резервуаров;

—    формировать сменные отчеты и балансы;

—    вырабатывать сигналы тревоги.

Влияние ПО учтено при нормировании метрологических характеристик системы.

Идентификационные данные ПО приведены в таблице 1.

Внутреннее программное обеспечение систем SiteSentinel разработано специально для решения задач непрерывного преобразования значений измеряемых параметров — уровня нефтепродукта и подтоварной воды, температуры и плотности нефтепродукта в электрические выходные сигналы. Программное обеспечение не может быть изменено потребителем.

Системы SiteSentinel имеют защиту встроенного программного обеспечения от преднамеренных или непреднамеренных изменений, реализованную изготовителем на этапе производства путем установки системы защиты от чтения и записи.

Класс защиты встроенного программного обеспечения от непреднамеренных и преднамеренных изменений соответствует уровню «А» по МИ 3286.

Внешнее программное обеспечение SiteConnect, устанавливаемое в персональный компьютер под управлением операционной системы MS Windows, используют для просмотра и изменения настроечных параметров первичных измерительных преобразователей уровня, температуры и плотности, отображения результатов измерений и результатов расчетов объёма и массы нефтепродуктов в реальном времени на дисплее персонального компьютера при проведении технического обслуживания и просмотра памяти данных.

Таблица 1

Внешнее программное обеспечение поставляется в комплекте с системой на CD-диске. Работа с данным ПО защищена системой паролей. Класс защиты внешнего программного обеспечения SiteConnect от непреднамеренных и преднамеренных изменений соответствует уровню «С» по МИ 3286.

Технические характеристики

Диапазон измерений массы нефтепродукта в резервуаре, кг

Диапазон измерений объёма нефтепродукта в резервуаре, м

Диапазон измерений уровня нефтепродукта, мм:

—    зонд 924Х без плотномера

—    зонд 924Х с плотномером

—    зонд 7100

Диапазон измерений уровня подтоварной воды, мм Диапазон измерений температуры рабочей среды в резер-

о/~’

вуарах, С

Диапазон измерений плотности нефтепродукта в резервуарах, кг/м3

Пределы допускаемой относительной погрешности измерений массы нефтепродукта в резервуаре или массы партии нефтепродукта, принятой в резервуар или отпущенной из резервуара, %

—    масса продукта от 120 т и более

—    массы продукта до 120 т

по вместимости резервуара. по вместимости резервуара.

от 50 до 6000; от 300 до 6000; от 350 до 20000. от 15 до 1000.

от минус 40 до плюс 60.

от 500 до 1000.

± 0,50; ± 0,65.

Пределы допускаемой абсолютной погрешности измерений уровня нефтепродукта, мм:

—    от 50 до 1000 мм

—    свыше 1000 мм

Пределы допускаемой абсолютной погрешности измерений уровня подтоварной воды, мм

Вариация показаний при измерении уровня жидкости, мм, не более

Пределы допускаемой абсолютной погрешности измерений температуры рабочей среды в резервуарах, оС

Пределы допускаемой абсолютной погрешности измерений плотности нефтепродукта в резервуаре, кг/м3 Параметры рабочей среды:

—    температура, С

—    избыточное рабочее давление, МПа Рабочие условия эксплуатации:

—    температура окружающей среды, °С:

—    для контроллеров SiteSentinel iTouch,

—    для контроллеров SiteSentinel iSite

—    для контроллеров SiteSentinel Integra

—    для устройства сопряжения VSmart Module

—    для блока Output Module OM4 20-8309

—    для индикаторов утечки

—    относительная влажность при 25 °С, %

—    атмосферное давление, кПа

Напряжение электропитания от сети переменного тока с частотой (50±1) Гц, В

Потребляемая мощность (базовый комплект), В-А, не

более

Длина зондов, мм:

—    зонд 924Х

—    зонд 7100

Г абаритные размеры (высота, длина, ширина), мм, не более:

—    контроллер SiteSentinel iTouch

—    контроллер SiteSentinel iSite

—    контроллер SiteSentinel Integra

—    блок сопряжения VSmart Module Масса, кг, не более:

—    зонд 924Х

—    зонд 7100

—    контроллер SiteSentinel iTouch

—    контроллер SiteSentinel iSite

—    контроллер SiteSentinel Integra

—    блок сопряжения VSmart Module Средняя наработка на отказ, ч, не менее Средний срок службы, лет

±1,0;

± [ 1 +0,15 (L-1)]1.

±1,5. ±1,0. ± 0,5. ±1,0.

от минус 40 до плюс 60;

до 16.

от 0 до плюс 50; от 0 до плюс 50; от 0 до плюс 40; от минус 40 до плюс 70;

от 0 до плюс 50; от — 40 до +60; до 95, без конденсации;

от 84 до 106,7.

+22 220 -33.

60.

от 1220 до 6060; от 610 до 19940.

235 x 311 x 133; 330 x 406 x 152; 305 x 381 x 191; 147 x 287 x 142.

12;

25;

7,0;

9,0;

8,0;

6,0.

80000.

12.

Знак утверждения типа

наносится на титульные листы эксплуатационной документации (руководство по эксплуатации системы) типографским способом и наклейками на боковые поверхности корпусов контроллера и блока сопряжения.

Комплектность

Таблица 2

Поверка

осуществляется в соответствии с документом «Системы измерений уровня и контроля утечек SiteSentinel. Методика поверки», МЦКЛ.0047.МП, утвержденным ГЦИ СИ ЗАО КИП «МЦЭ» 29.06.2012 г.

Основные средства поверки:

—    установка поверочная уровнемерная с диапазоном измерений от 10 до 20000 мм и пределами допускаемой погрешности ±0,3 мм;

—    рулетка измерительная металлическая с лотом 2 класса точности по ГОСТ 7502-98, длина измерительной ленты в зависимости от базовой высоты резервуара, ц. д. 1 мм, пределы допускаемой абсолютной погрешности Д = ± 0,3+0,15 • (L-1) мм, где L — уровень в м;

—    термометр цифровой малогабаритный типа ТЦМ 9410 Ex/M1 в комплекте с термопреобразователем ТТЦ 01 (и) -180, номер в Госреестре СИ РФ 32156-06, диапазон измерений, °С, от минус 50 до плюс 200, цена деления 0,1 °С, пределы абсолютной погрешности А = ±(0,05+0,0005 • |t|+0,1) °С, где t-измеряемая температура, °С;

—    плотномер лабораторный автоматический типа ВИП2-МР, номер в Госреестре СИ РФ 27163-09, диапазон измерений плотности от 500 до 1600 кг/м2, пределы абсолютной погрешности А = ± 0,1 кг/м .

Сведения о методах измерений

изложены в документе «Масса нефтепродуктов. Методика измерений с использованием системы измерений уровня и контроля утечек SiteSentinel», МЦКЛ.0092М-2012, и в эксплуатационном документе «Системы измерений уровня и контроля утечек SiteSentinel. Руководство пользователя».

Нормативные и технические документы, устанавливающие требования к системам измерений уровня и контроля утечек SiteSentinel

3    ГОСТ 8.024-2002. ГСИ. Государственная поверочная схема для средств измерений плотности.

4    ГОСТ Р 8.595-2004. ГСИ. Масса нефти и нефтепродуктов. Общие требования к методикам выполнения измерений.

5    ГОСТ Р 8.596-2002. ГСИ. Метрологическое обеспечение измерительных систем. Основные положения.

6    Техническая документация изготовителя.

Рекомендации к применению

при осуществлении торговли и товарообменных операций.

SITESENTINEL

®

INTEGRA 100™/500™

AUTOMATIC TANK GAUGE SYSTEM

Configuration Manual

www.opwglobal.com

Central Technical Support Number: 1-877-OPW-TECH (877-679-8324)

Calls outside US and Canada: 1-708-485-4200 Fax: 1 (800) 421-3297

Hours: Monday through Friday, 7:00 am to 6:00 pm, US CST

Document Number

: M1801, Rev. 01

Issue Date:

October 25, 2013

Supersedes

: November 5, 2012

2013 Delaware Capital Formation, Inc. All Rights Reserved. DOVER and the DOVER logo are registered trademarks of Delaware Capital Formation, Inc., a wholly owned subsidiary of Dover Corporation.

www.opwglobal.com

Doc. #

: M1801, Rev. 01

Page 2 of 143

Table of Contents

1

Getting Started ………………………………………………………………………………………………………… 6

1.1

1.2

Login ……………………………………………………………………………………………………………….. 6

Cold Start …………………………………………………………………………………………………………. 8

1.2.1

Cold Start Procedure …………………………………………………………………………………… 8

1.3

Module Detection (VSmart, Smart, OM4 and LIM) …………………………………………………. 9

1.4

1.3.1

Level 0 Auto Detection ……………………………………………………………………………….. 12

Device Detection (Probes and Sensors) ……………………………………………………………… 14

1.4.1

Level 1 Auto Detection ……………………………………………………………………………….. 14

1.4.2

Level 2 Auto Detection ……………………………………………………………………………….. 16

2

Address Book ………………………………………………………………………………………………………… 20

3

Site Summary ……………………………………………………………………………………………………….. 24

4

Preferences …………………………………………………………………………………………………………… 26

4.1

System Preferences …………………………………………………………………………………………. 26

4.1.1

Alarm Preferences …………………………………………………………………………………….. 26

4.1.2

Alarm Event Closure ………………………………………………………………………………….. 27

4.2

Tank Preferences …………………………………………………………………………………………….. 27

4.3

User Preferences …………………………………………………………………………………………….. 29

4.3.1

User Preferences Setup ……………………………………………………………………………… 29

4.3.2

Home Screen Layout …………………………………………………………………………………. 30

4.4

Warning Preferences ……………………………………………………………………………………….. 31

4.4.1

Setting System Warnings ……………………………………………………………………………. 31

4.4.2

Alarm Conditions ……………………………………………………………………………………….. 32

5

Setting the System Time and Date …………………………………………………………………………… 33

6

Network ………………………………………………………………………………………………………………… 34

6.1

Networking Setup …………………………………………………………………………………………….. 34

6.1.1

Setup Email & SMS Transport …………………………………………………………………….. 34

6.1.2

Setup Ethernet Interface …………………………………………………………………………….. 35

7

Communications ……………………………………………………………………………………………………. 36

7.1

Port Connections …………………………………………………………………………………………….. 36

7.2

Petro-Net™ Host Setup (for SiteSentinel

7.3

Remote Dial-In Setup (for SiteSentinel

®

Integra 500™ only) ………………………………. 39

®

Integra 100™ or 500™) …………………………… 40

7.4

POS Interface Setup ………………………………………………………………………………………… 40

7.5

Pump Interface Setup ………………………………………………………………………………………. 41

7.6

Fax Service Setup ……………………………………………………………………………………………. 42

7.7

GSM Modem Setup …………………………………………………………………………………………. 42

7.8

Dial-in Networking Connection (Incoming Connection) …………………………………………. 42

8

Printer Setup (optional) …………………………………………………………………………………………… 44

8.1

Adding a Printer ………………………………………………………………………………………………. 44

8.2

8.3

Selecting a Default Printer ………………………………………………………………………………… 45

Network Printer Setup: ……………………………………………………………………………………… 45

8.3.1

Creating a Printer Connection ……………………………………………………………………… 45

8.3.2

Creating a Local PC User Name ………………………………………………………………….. 49

8.3.3

Printer Setup (for SiteSentinel

®

Integra 500™ only) ……………………………………….. 50

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9

Email & SMS Setup ……………………………………………………………………………………………….. 52

10

Security Programming (Tank Gauge User Accounts and Permission Levels) ………………. 54

10.1

10.2

Access Levels ……………………………………………………………………………………………….. 54

Add/Edit New Users ……………………………………………………………………………………….. 55

11

Products ……………………………………………………………………………………………………………… 58

11.1

11.2

To Add A Non-Blended Product ……………………………………………………………………….. 60

To Add A Blended Product ……………………………………………………………………………… 60

12

Adding Devices Manually ……………………………………………………………………………………… 61

12.1

12.2

Multi-Probe and Sensor Setup …………………………………………………………………………. 62

Deleting Modules and Devices ………………………………………………………………………… 63

13

Device Setup (Probes & Sensors) ………………………………………………………………………….. 64

13.1

13.2

Configuring a Standard Probe …………………………………………………………………………. 66

Configuring an AST Flex Probe or EECO Probe (for SiteSentinel

68

®

Integra 500™ only)

14

Tank Setup …………………………………………………………………………………………………………. 70

14.1

14.2

Tank Thresholds ……………………………………………………………………………………………. 70

Tank Correction Table ……………………………………………………………………………………. 73

14.2.1

Import/Export Feature ………………………………………………………………………………. 73

14.3

Tank Strapping Table ……………………………………………………………………………………… 74

14.4

Tank Autocalibration (for SiteSentinel

14.4.1

®

Integra 500™ only) …………………………………. 75

Advanced Autocalibration Parameters (for SiteSentinel

®

Integra 500™ only) …… 76

14.5

Alarm Actions (In-Tank) ………………………………………………………………………………….. 77

14.5.1

Alarms/Events …………………………………………………………………………………………. 77

14.5.2

Alarm Actions ………………………………………………………………………………………….. 79

14.5.3

Configuring Alarm Action Notifications ………………………………………………………… 80

14.5.4

Configuring Escalation Alarms …………………………………………………………………… 81

14.6

Density Probe ……………………………………………………………………………………………….. 82

14.7

Line-Leak Interface Module (LIM) Setup ……………………………………………………………. 83

15

Reconciliation (for SiteSentinel

15.1

®

Integra 500™ only) …………………………………………………. 84

Hose Mapping ……………………………………………………………………………………………….. 84

15.1.1

Dispenser Address Setup …………………………………………………………………………. 84

15.1.2

15.1.3

Edit Dispenser …………………………………………………………………………………………. 85

Map Hoses ……………………………………………………………………………………………… 86

15.1.4

Site Schematics ………………………………………………………………………………………. 87

15.2

Reconciliation Thresholds ……………………………………………………………………………….. 88

16

Volumetric Line Leak Detection (LLD) Sensor (for SiteSentinel

16.1

®

Integra 500™ only) …….. 89

Auto Detection ………………………………………………………………………………………………. 89

16.2

LLD Sensor Setup ………………………………………………………………………………………….. 90

16.2.1

Confirming Correct LIM/LLD Configuration ………………………………………………….. 91

16.2.2

LIM Diagnostics ………………………………………………………………………………………. 95

16.2.3

STP Error ……………………………………………………………………………………………….. 96

17

Sensors ………………………………………………………………………………………………………………. 97

17.1

17.2

Smart Sensors ………………………………………………………………………………………………. 97

17.1.1

Programming Smart Sensors …………………………………………………………………….. 97

Non-Smart Sensors (for SiteSentinel

®

Integra 500™ only) ………………………………….. 98

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17.2.1

Programming Non-Smart Sensors (for SiteSentinel

®

Integra 500™ only) ………… 98

18

Reports …………………………………………………………………………………………………………….. 100

18.1

18.2

Scheduled Reports ………………………………………………………………………………………. 100

On-Demand (Available) Reports …………………………………………………………………….. 103

19

Utilities – Backup and Restore ……………………………………………………………………………… 104

19.1

19.2

19.3

Downloading Log Files ………………………………………………………………………………….. 105

Maintenance Mode ………………………………………………………………………………………. 105

19.4

19.5

19.6

Removing SLD Data from System ………………………………………………………………….. 105

Copying Database ……………………………………………………………………………………….. 105

Clear Alarms ……………………………………………………………………………………………….. 105

Backup and Restore System Configuration ……………………………………………………… 106

19.6.1

19.6.2

19.6.3

Backup System Configuration ………………………………………………………………….. 106

Restore Console Configuration ………………………………………………………………… 106

Resetting the System Configuration …………………………………………………………. 106

20

Installed Options ………………………………………………………………………………………………… 107

21

Versions ……………………………………………………………………………………………………………. 108

22

Software Setup ………………………………………………………………………………………………….. 109

22.1

OPW Phoenix™ Premier Direct ……………………………………………………………………… 109

22.1.1

Internal Modem ……………………………………………………………………………………… 113

22.1.2

TCP/IP …………………………………………………………………………………………………. 114

22.1.3

Pass-through Port ………………………………………………………………………………….. 115

22.2

OPW Phoenix™ Premier (Third-Party) Direct …………………………………………………… 116

22.2.1

Internal Modem ……………………………………………………………………………………… 117

22.2.2

TCP/IP …………………………………………………………………………………………………. 118

22.2.3

Pass-through Port ………………………………………………………………………………….. 119

23

Firmware …………………………………………………………………………………………………………… 120

23.1

File Upgrade (.cab) ………………………………………………………………………………………. 120

Index ……………………………………………………………………………………………………………………….. 121

Quick Reference Guide ……………………………………………………………………………………………… 123

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1 Getting Started

When first powering up the SiteSentinel

®

Integra 100™ or 500™ system, the default user will automatically be logged in. The default user has minimal rights to the system, which allows one to view the Home screen and change user preferences. To change any other settings within the system, the user must log in as the administrator to begin (see 1.1 Login to learn how to log in as administrator).

The following information within this manual will guide you through the configuration process.

1.1 Login

To access the login screen, users must first log out of the default user and log in using the administrator login.

To log out, first click the Logout key icon at the bottom left corner of the main screen, then select “Yes” from the pop-up Log out prompt.

2

1

Keyboard

Button

Figure 1-1 Log Out of Default User

NOTE: Configuration operations may be completed using the touchscreen keyboard. To access this keyboard, press the Keyboard button to activate the keyboard.

Figure 1-2 Keyboard Button www.opwglobal.com

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The login screen allows users to log in to the system and make changes or view information based on their security access level. The default administrator login has full rights to the system.

Figure 1-3 Login

The default Username is Administrator for all systems.

The default Password is *.

It is suggested that users change the default administrator password after configuration is complete, as well as enter any additional Usernames you wish to create.

NOTE: Do not lose this password once it has been changed to avoid having to perform additional Cold

Start and reprogramming steps.

If an additional user is not created and the administrator password is lost, the only way to gain access to the gauge is by sending system database to OPW Engineering.

If the administrator password is changed, user name “Administrator” now becomes case sensitive and user must use upper case “A.” www.opwglobal.com

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1.2 Cold Start

NOTE: It is required that the gauge be cold started before initial programming.

The Utilities screen allows the user to perform several technical operations on the tank gauge console. Those operations have a great impact on the system so they must be performed very carefully.

1.2.1 Cold Start Procedure

1. Select Settings from the Main Toolbar (left-bottom corner).

2. Select Utilities.

3. To reset the system database, press the Cold Start button. The system will stop and the database will be cleared and reconfigured to its default values when the tank gauge console restarts.

2

1

Figure 1-4 Utilities: Steps to Cold Start

3

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1.3 Module Detection (VSmart, Smart, OM4 and LIM)

NOTE: Following a Cold Start, the system will require the user to log out, then log back in as an administrator.

NOTE: If connecting to a VSmart Module over a LAN connection, additional programming must take place before this step (See Section 6 Communications).

The first step in configuring your tank gauge is to detect the modules connected to your tank gauge console.

Module Detection allows the user to find each module that is connected to the system, including VSmart

Modules, Smart Modules, OM4 Modules and LIM. By auto-detecting the modules connected to the console, you will see what devices are connected to your tank gauge console.

NOTE: The SiteSentinel

®

Integra 100™ console only supports connection to the Internal VSmart Module. www.opwglobal.com

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1. After logging back in as administrator, press the Settings button.

1

Figure 1-5 Select Settings

2. Select Probes/Sensors from the Settings menu to open the Probes/Sensors menu.

2

Figure 1-6 Settings Menu www.opwglobal.com

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3. Select Probes/Sensors from the Probes/Sensors menu.

3

Figure 1-7 Probes/Sensors Menu

4. The Probes/Sensor screen is displayed.

Probes/Sensors

Figure 1-8 Probes/Sensors Screen www.opwglobal.com

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1.3.1 Level 0 Auto Detection

This section describes the procedure to perform a Level 0 Auto Detection to find all modules connected to the system.

1. Press the Auto Detect button.

2. Press the Console icon.

1

2

Figure 1-9 Auto Detect

3. Press “Yes” on the Level 0 Auto Detect Configuration pop-up screen

NOTE: When the system is powered up for the first time there is no relevant data that needs to be retained; therefore, answer “Yes” when configuring new installations. Also, pressing, “Yes” will delete all current configurations and find all devices.

3

Figure 1-10 Auto Detect Configuration www.opwglobal.com

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Press “No” if you are adding a module to the system.

NOTE: Pressing “No” will not overwrite any configuration and will only find new modules.

4. Wait for unit to detect all attached level 0 devices.

NOTE: this could take several minutes based on the number of Level 0 devices connected to the system.

Please wait.

The system is updating.

Figure 1-11 Auto Detect System Update

5. All connected modules will be displayed (if a scroll bar and arrows are displayed you can scroll back and forth to view additional devices).

NOTE: The SiteSentinel

®

Integra 100™ console only supports connection to the Internal VSmart Module.

Figure 1-12 Connected Modules www.opwglobal.com

Scroll Bar

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1.4 Device Detection (Probes and Sensors)

1.4.1 Level 1 Auto Detection

To detect the devices (i.e., probes and sensors) connected to the modules:

1. Press Auto Detect.

2. Press the Internal VSmart 1 Module to view the Probes/Sensors connected to that module.

NOTE: The SiteSentinel

®

Integra 100™ console only supports connection to the Internal VSmart Module.

1

2

Figure 1-13 Auto Detect Probes/Sensors

3. Press “Yes” on the Level 1 Auto Detect Configuration pop-up screen.

NOTE: Pressing ”Yes” will delete all current configurations and find all devices.

3

Figure 1-14 Level 1 Auto Detect Configuration

Pressing ”No” will not overwrite any configuration and will cause the system to only find new devices. www.opwglobal.com

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4. Wait for the tank gauge to detect all digital probes and sensors connected to the VSmart.

Please wait.

The system is updating.

Figure 1-15 Level 1 Auto Detect System Update

5. Verify that the results match the number of probes and sensors that are connected to the VSmart barrier(s).

6. Repeat steps 1-5 for each additional VSmart connected to the gauge.

NOTE: Please note that Auto Detection cannot be performed on Smart Modules. www.opwglobal.com

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1.4.2 Level 2 Auto Detection

NOTE: Level 2 Auto Detection is normally done only when replacing or adding a sensor or probe.

1. Click on the VSmart that contains the barrier position that you wish to auto-detect.

1

Figure 1-16 Auto Detect Level 2

2. Select Auto Detect.

3. Click on the barrier position you want to auto detect.

2

3

Figure 1-17 Auto Detect Level 2 www.opwglobal.com

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4. Press “Yes” on the Level 2 Auto Detect Configuration pop-up screen.

4

Figure 1-18 Level 2 Auto Detect Configuration

Pressing ”No” will not overwrite any configuration and will cause the system to find new devices. This will then replace that device on the selected channel and display the new device along with a notice of conflict. Once approved, this conflict will no longer be displayed.

5. Wait while the system detects all devices connected to the selected barrier position (this could take several minutes based on the number of devices connected to the position).

Please wait.

The system is updating.

Figure 1-19 Level 2 Auto Detect System Update www.opwglobal.com

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6. Verify that all digital devices connected to the barrier position are detected by the tank gauge.

Figure 1-20 Devices Connected to IS Barrier Position

NOTE: All Level 2 devices will be configured later in the startup process (configured devices will be marked as configured with a green check mark). www.opwglobal.com

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For sensors, probes, EECO probes, AST Flex probes and probes with density meters that are shown as being connected you can add/edit information by accessing the Device Configuration screen. LLD devices and

Density probe configuration screens can also be accessed from the Tanks Configuration screen. For LIM devices, go to the LIM Configuration and LIM Diagnostic screens to add/edit device information.

See below for a list of possible configured devices with proper device description:

Probe can be auto-detected for VSmart Modules and added manually for Smart Modules.

EECO Probe (SiteSentinel

®

Integra 500™ only) can only be auto-detected for VSmart Modules and requires additional (manual) configuration.

AST Flex Probe (SiteSentinel

®

Integra 500™ only) can only be auto-detected for VSmart Modules and requires additional (manual) configuration.

Probe with Density Meter can be auto-detected for VSmart Modules and added manually for

Smart Modules.

Density Probe can only be auto-detected for VSmart Modules.

Digital Sensor can only be auto-detected for VSmart Modules.

NOTE: All sensor icons for service type are listed on the Icon Glossary screen, which can be accessed from the Home Screen in your tank gauge system console.

Analog Sensor (SiteSentinel

Smart Module.

®

Integra 500™ only) can only be added manually for VSmart and

NOTE: Analog Sensors are the same as Digital Sensors; however, please note the person image in the Analog Sensor icon. This indicates that the device must be configured manually and that thresholds must also be configured.

LLD Device (SiteSentinel

®

Integra 500™ only) can only be auto-detected for VSmart Modules.

Unrecognized Device cannot be recognized by the system.

NOTE: For a complete glossary of icons with corresponding description, select the Icons Glossary tab from the Home Menu. www.opwglobal.com

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2 Address Book

After verifying that all installed devices are communicating with the gauge, begin the programming process.

Note: This would be an ideal opportunity for the electrician or installation crew to begin installing 3M™

Scotchcast™ packs on all probe and sensor wiring connections.

1. If you are not already on the Home screen, click on the Home icon on the bottom right corner of the screen to access that screen.

2. Click on the Settings icon on the bottom left hand corner of the screen to begin the setup process.

2 1

Figure 2-1 Home Screen

Note: If there has been more than 27 minutes of inactivity on the gauge you will be required to log out and log back in before you start the programming process.

Some technicians find it easier to program the tank gauge using a laptop or tablet that is equipped with a flash enabled browser connected to the tank gauge via a crossover LAN cable. The default address of the tank gauge is 169.254.1.111. Your device will require a static IP address in the same subnet and a different IP address than the gauge itself. For instance, your PC could be configured for a static IP address of 169.254.1.110 or 169.254.1.112. Once an active LAN connection has been established with the gauge, a technician would simply open any flash enabled browser and connect to 169.254.1.111. The default login screen will appear. www.opwglobal.com

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3. Select Address Book.

4. Select Add to begin adding your first contact.

3

4

Figure 2-2 Address Book www.opwglobal.com

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5. Enter new Contact Information. a. Enter First Name. b. Enter Last Name. c. Select Contact Type.

NOTE: Contact Type is for reference only. See additional note below. d. Enter Company Name. e. Enter Phone Number. f. Enter Fax Number (required field if sending a fax to this person is a gauge action). g. Enter Email Address (required field if sending an email to this person is a gauge action). h. Enter SMS Number. i. Select Use GSM Modem (optional) if connected with an SMS number that is serviced by external GMS modem connected to the tank gauge console. If this option is not selected, each SMS is sent using an “Email/SMS” external gateway service company.

6. Click Apply when complete and the new contact confirmation message will appear.

5

Figure 2-3 Address Book

6

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7. Select “OK” to confirm the new contact data has been entered properly.

8. Repeat steps 4-7 for each additional contact.

7

Figure 2-4 New Contact Confirmation

NOTE: Adding an entry to the Address Book does not allow login privileges or capabilities to control the tank gauge. Contact names are only for alarm and reporting communications only. www.opwglobal.com

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3 Site Summary

The next step in the programming process is to program what will appear as the header on all reports generated by the gauge, and also what appears directly below the OPW Logo on the home screen. Currently the tank gauge displays OEM Site.

1. Select Settings from the lower left corner of the screen.

OEM Site

1

Figure 3-1 OEM Site www.opwglobal.com

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2. Select Site Summary.

3. Enter the site-specific information.

4. Click Apply to save the information.

3

2

4

Figure 3-2 Site Summary

NOTE: Clicking the icon next to Contact allows an individual from the address book to be assigned as the site’s primary Contact. www.opwglobal.com

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4 Preferences

4.1 System Preferences

Figure 4-1 System Preferences Setup

1. Press the Settings button to enter the site’s configuration screens.

2. Press the System button to enter the System Parameters screens.

3. Press System Preferences to set up the System Preferences, User Preferences and System

Warnings.

4. Select the settings for each section.

5. Press “Apply” to save the settings.

4.1.1 Alarm Preferences

•

Require Alarm Remediation: Allows users to choose when to require alarm remediation. Users can choose between all alarms, only leak alarms or no remediation at all.

NOTE: Remediation is a record of the technician’s action to remedy the cause of an alarm condition.

•

Buzzer Duration: Allows users to choose how long they want the internal buzzer to sound when in an alarm condition. They can choose to end the buzzer when the alarm is acknowledged or when the event ends.

•

Auto-Silence after Fixed Period: Allows the gauge to automatically silence the audible alarm after the set period of time. The visual alarm remains on the screen. www.opwglobal.com

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4.1.2 Alarm Event Closure

•

Requires Technician Text: Allows users the ability to choose whether or not to require technician text when remediation of an alarm condition occurs. A technician may add remediation notes to any alarm as an option, but choosing this option will require it.

•

Leak Test Alarm Closes Automatically on Next Test Passed: Allows users the ability to choose whether or not they want a leak-test alarm to end when the next leak test is passed.

•

Output Module Logic: Allows the user the ability to choose their output module logic. They can choose between Standard (where the relay is not energized when in normal condition), or Closed

Under Power (where the relay is energized in the normal condition).

4.2 Tank Preferences

Figure 4-2 Tank Preferences

•

Time Until Run Out: Allows users the ability to choose a run out level. They can choose between the

Low Threshold, Low-Low Threshold or Tank Empty. The Time Until Run Out level is calculated based on the run rate.

•

Manifold Logic: Allows users the ability to choose which Manifold Logic to use. o Gated Valve: By using a Gate Valve, any tank in the manifold group can be isolated. Product may or may not be able to move freely between all of the tanks in the manifold set. o Siphon: Product moves freely through all tanks in the manifold group. The STP produces vacuum on a siphon bar between two or more tanks causing the product levels to balance out equally between tanks. Deliveries will also be dispersed equally between all tanks in the manifold group. o True Manifold: In aboveground tanks, the siphon bar is on the bottom of the tank and the hydrostatic pressure of the fuel in each tank of the manifold group allows the product levels to balance out equally between tanks.

NOTE: This setting is critical for accurate tank testing. www.opwglobal.com

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NOTE: User cannot configure Manifold Logic if an SLD leak test is in progress.

•

Reference Temperature: Allows users the ability to choose the temperature to use as a reference when referring to density.

•

Shutdown STP on: Allows users the ability to define on which event the STP will be shut down by the system.

NOTE: Shutdown STP on: Can only function when an installed LIM is being used. www.opwglobal.com

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4.3 User Preferences

4.3.1 User Preferences Setup

Press the User button under Preferences to choose the settings for the user that is currently logged in.

NOTE: Setting these preferences for the default user sets the default system preferences for the tank gauge system.

Figure 4-3 User Preferences Setup

To setup the signed-in User’s Preferences:

1. Press Settings.

2. Press System.

3. Press Preferences.

4. Press User.

5. Select Language choice.

6. Select Home Screen Layout.

7. Product Height instead of Time to Run out: If this option is checked, the home screen in the

Inventory panel will display “Product Height” instead of “Time Until Run Out” and the Inventory List screen will display “Product height” instead of “Net Volume.”

8. Select System Units.

9. Select Height Unit.

10. Select Decimal Separator.

11. Select Printout Size.

12. Select Date Format.

13. Select Time Format.

14. Select First Day of Week.

15. Press “Apply.” www.opwglobal.com

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NOTE: Follow the same steps above to set up the default user preferences. These preferences will control what is displayed when the system is idle with no user logged in.

4.3.2 Home Screen Layout

There are three (3) Home Screen layout views to choose from:

•

Inventory + Delivery: Layout option for viewing only Inventories and Deliveries.

•

Home Screen Option B: Layout option for viewing Inventories, Deliveries, Active Compliance &

System Alarms and Site Status (i.e., active alarms).

•

Home Screen Option C: Layout option for viewing Inventories, Deliveries, Compliance & System

Alarms and all Site Statuses (i.e., active and non-active components).

The Home Screen layout can be changed at any time within the User Preferences screen (for the current logged in user only).

Figure 4-4 Main Toolbar

The yellow column with individual tabs located on the left side of the screen shows your Home Menu options.

Here you will be able to check Inventory, Delivery status, Alarms and Reports, and reference the system’s

Icon Glossary.

The Main Toolbar is located across the bottom of your screen. Using these buttons you can Logout, open a

Help window for the screen you are currently viewing, check Active Alarms, Open Alarms and Spooler

Status, and access the system’s configuration Settings.

By selecting the Settings button located in the Main Toolbar, you will be presented with the Settings Menu.

Here you can navigate the console’s configuration options (i.e., Address Book, System Information, System

Time/Date, Alarm Preferences, User Preferences, Warning Preferences, Networking options, Printers, Security,

Firmware, Products, Probes/Sensors, Leak Detection, Hose Mapping, Thresholds and System Operations.) www.opwglobal.com

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4.4 Warning Preferences

System Event and Alarm Settings are alarm conditions that apply to system components at the site. These can include communication breaks, system failures and warnings.

Figure 4-5 Warning Preferences Setup

4.4.1 Setting System Warnings

1. Press Settings.

2. Press System.

3. Press Preferences.

4. Press the Warnings button to enter the preferences for system events and alarm settings.

5. Select an Alarm Action (Audible/Visual Alarm) for each System Event by selecting a check box.

6. Press Details (if applicable).

7. Press the Blue Person icon under Fax, Email or SMS (if applicable).

8. Select the desired recipient from the Address Book.

9. Select whether or not to turn off internal relay only at end of event in top-right corner of screen.

10. Select OM4 relay position to turn on for event (SiteSentinel

®

Integra 500™ only).

11. Select whether or not to turn off the OM4 relay only at the end of the event located under the relay position (SiteSentinel

12. Press “Apply.”

®

Integra 500™ only).

NOTE: Repeat previous steps for each alarm event

13. Press “Apply” to save the table.

14. Once all settings are applied, press the “Apply” button to save the settings for the entire table. www.opwglobal.com

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4.4.2 Alarm Conditions

•

VSmart Comms Failure: (SiteSentinel

®

Integra 500™ only) creates an alarm condition when communication to the VSmart Module is lost.

•

Printer Failure: Creates an alarm condition when a print job fails to print due to printer fail or paper outage.

•

LTNV Memory Failure: Creates an alarm condition when the internal USB key is removed.

•

Power Fail: Creates an alarm condition when power for the console is shut off.

•

Backup Battery Alarm: Creates an alarm condition when the backup battery is nearing failure.

•

OM4 Comms Failure: (SiteSentinel

®

Integra 500™ only) creates an alarm condition when OM4 communications are lost or the OM4 is powered off.

•

Open/Close Site: Creates an alarm action after user presses the Open or Close button on home screen.

•

Pump Controller Comms Failure: Creates an alarm condition when communications are lost to the

Q-RIM or IDPOS dispenser.

•

LIM Comms Failure: (SiteSentinel

® communication is lost.

Integra 500™ only) creates an alarm condition when LIM

•

STP Comms Failure: (SiteSentinel

®

Integra 500™ only) creates an alarm condition for STP Start

Failed or STP Stop Failed or STP communication lost.

•

Internal Input Contact #1/#2: Creates an alarm condition when the input is seen on contacts.

•

10% Free Space on LTNV: Creates an alarm condition when less than 10% space remains on internal USB Key.

•

Manifold Broken: Creates an alarm condition when the manifold falls outside normal programmed offset.

•

End of Shift

•

End of Day

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5 Setting the System Time and Date

1. Press Settings.

2. Press System.

3. Press Time/Date.

4. Make any changes to the date and time by using the time entry and date entry fields on the lower right side of the screen.

5. Select the apply icon on the lower right-hand side of the screen.

3

4

5

Figure 5-1 Time / Date

6. Select OK from the pop up to save changes made to the date and time.

6

Figure 5-2 System Time Update www.opwglobal.com

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6 Network

6.1 Networking Setup

1. Press Settings.

2. Press System.

3. Select the Networking button to enter the setup screen for system Network Connections.

4. Enter the site-specific networking data (see Setup Email and Setup Ethernet below for specific information).

5. Press Apply at the bottom of the screen.

4

3

5

Figure 6-1 Networking

6. Select OK from the pop up to save changes made to the Networking screen.

6

NOTE: Dial-in connections will require additional settings under Communications.

6.1.1 Setup Email & SMS Transport

1. Press Settings.

2. Press System.

3. Press Networking.

4. Select LAN/WAN or Dial-up ISP. www.opwglobal.com

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5. If Dial-up ISP is selected: a. Enter Username. b. Enter Password. c. Enter a Dial-out phone number.

6. If LAN/WAN is selected: a. Press “Apply.”

6.1.2 Setup Ethernet Interface

1. Press Settings.

2. Press System.

3. Press Networking.

4. Select DHCP or Static.

5. If Static is selected: a. Enter IP Address. b. Enter Mask. c. Enter Gateway. d. Enter DNS.

6. If DHCP is selected: a. Press “Apply.”

NOTE: An active LAN connection must be established before applying. www.opwglobal.com

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7 Communications

Allows the user to setup the communication ports within the system to communicate to modules and perform notifications. This allows the user to choose the device or service(s) to be linked to specific ports on the system. Some services can be linked to multiple ports, as well as being linked with other services on the same ports. Each service is independently configured and linked to each port on the system.

7.1 Port Connections

The Communications screen displays all ports in the tank gauge system. Configured ports are represented with yellow background. In order to link an available communication port to an available service, press the “Next” button to begin setting the system’s communications.

1. Press Settings.

2. Press System.

3. Select Communications to begin programming. The Communications screen shows all available ports in the tank gauge system. An icon with a yellow background represents a configured port.

4. Press “Next.”

Configured

Port

Configured

Port

3

4

Figure 7-1 Communications www.opwglobal.com

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5. Select the available service (protocol) that you wish to assign.

6. Select the communication device (port) that you want to assign.

7. Press “Map.”

5

6

7

Figure 7-2 Available Services and Available Communications Devices

8. Enter protocol and other connection specific details on the pop up screen.

9. Press “Apply.”

8

9

Figure 7-3 Mapping Configuration Pop-up www.opwglobal.com

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10. Select Yes in the pop up window that appears to establish the port to protocol mapping.

10

Figure 7-4 Communications Confirmation www.opwglobal.com

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7.2 Petro-Net™ Host Setup (for SiteSentinel

®

Integra 500™ only)

Figure 7-5 Petro-Net™ Host Setup

Via RS-485 Port: (this is the default setup)

1. Press Petro-Net Host.

2. Press Port RS-485.

3. Press Map.

4. Select “Protocol” (COM pnet is Standard).

5. Select Baud Rate.

6. Select Stop Bits.

7. Select Data Bits.

8. Select Parity.

9. Press “Apply” to map.

Via 422/485 Port:

1. Press Petro-Net Host.

2. Press Port RS-422.

3. Press Map.

4. Select “Protocol” (COM pnet is Standard).

5. Select Baud Rate.

6. Select Stop Bits.

7. Select Data Bits.

8. Select Parity.

9. Press “Apply” to map. www.opwglobal.com

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Via Ethernet:

1. Press Petro-Net Host.

2. Press LAN/WAN Port.

3. Press Map.

4. Select “Protocol” ([NET] pnet is Standard).

5. Press “Apply” to map.

NOTE: When setting up Petro-Net Host, none of the settings will need to be changed and should be left at the default values.

7.3 Remote Dial-In Setup (for SiteSentinel

®

Integra 100™ or 500™)

1. Press Remote Dial-In.

2. Press Modem.

3. Press Map.

4. Select “Protocol” (COM ppp is Standard).

5. Select Baud Rate.

6. Select Stop Bits.

7. Select Data Bits.

8. Select Parity.

9. Press “Apply” to map.

NOTE: Only internal modems on the tank gauge console can be linked to remote dial-in connection. Setup the highest baud rate for better results when connecting to the console. For more details on remote dial-in setup, see the Networking Section for complete dial-up connection configuration.

7.4 POS Interface Setup

Via Modem:

.

1. Select POS Interface.

2. Select Modem.

3. Press Map.

4. Select “Protocol” (PV4, TLS250, TLS350, scp350 and Smith).

5. Select Baud Rate.

6. Select Stop Bits.

7. Select Data Bits.

8. Select Parity.

9. Select POS Units.

10. Enter Parameters (if applicable).

11. Press “Apply” to map.

Via Serial Port:

1. Select POS Interface.

2. Select Serial (1 or 2).

3. Press Map.

4. Select “Protocol” (PV4, TLS250, TLS350, scp350 and Smith).

5. Select Baud Rate.

6. Select Stop Bits.

7. Select Data Bits.

8. Select Parity.

9. Select POS Units.

10. Enter Parameters (if applicable).

11. Press “Apply” to map. www.opwglobal.com

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Via LAN/WAN:

1. Select POS Interface.

2. Select LAN/WAN.

3. Press Map.

4. Select “Protocol” (PV4, TLS250, TLS350, scp350 and Smith).

5. Enter Port Number:

SCP-350-2377

TLS-350 -2374

TLS-250-2375

PV4-2372

Gilbarco Block-2373

Wayne IDPOS-35555

NOTE: Any port can be used if “:” is placed in front of the port number.

6. Select POS Units.

7. Enter Parameters (if applicable).

8. Press “Apply” to map.

NOTE: SCP350 protocol will be used when using the Phoenix™ Premier OPW (PPO) software to poll the gauge.

7.5 Pump Interface Setup

Via Serial Port:

1. Select Pump Interface.

2. Select Serial (1 or 2).

3. Press Map.

4. Select “Protocol” (PV4, GenB or EECO350).

5. Select Baud Rate.

6. Select Stop Bits.

7. Select Data Bits.

8. Select Parity.

9. Select POS units.

10. Enter Parameters (if applicable).

11. Press “Apply” to map.

Via Ethernet:

1. Select Pump Interface.

2. Select LAN/WAN.

3. Press Map.

4. Select “Protocol” (PV4, idpos, GenB or EECO350).

5. Enter Port Number:

PV4 – 2472 (could be 2372)

Gilbarco Block — 2373

Wayne IDPOS — 35555

6. Select Baud Rate.

7. Select Stop Bits.

8. Select Data Bits.

9. Select Parity.

10. Select POS Units (if applicable).

11. Enter Parameters (if applicable).

12. Press “Apply” to map. www.opwglobal.com

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7.6 Fax Service Setup

Via Modem:

1. Select Fax Service.

2. Select Modem.

3. Press Map.

4. Select “Protocol” (fax is standard).

5. Select Baud Rate.

6. Select Stop Bits.

7. Select Data Bits.

8. Select Parity.

9. Press “Apply” to map.

7.7 GSM Modem Setup

Via Serial Port:

1. Select GSM Modem.

2. Select Serial (1 or 2).

3. Press Map.

4. Select “Protocol” (GSM is default).

5. Select Baud Rate.

6. Select Stop Bits.

7. Select Data Bits.

8. Select Parity.

9. Enter Parameters (if applicable).

10. Press “Apply” to map.

7.8 Dial-in Networking Connection (Incoming Connection)

1. Link Dial-in Connection to modem port: a. Press Settings. b. Press System. c. Press Communications. d. Press “Next” at bottom of screen to enter configuration setup. e. Choose Remote Dial-In from top list. f. Choose the modem from the bottom of the list. g. Press Map. h. Set baud rate (set to match remote PC). i. Set stop bits. j. Set data bits. k. Set parity. l. Press “Apply.”

2. Setup Connection information: a. Press Settings. b. Press System. c. Press Networking. d. Choose IP Scheme (Static is standard and will use provided IP). e. Create User: This username and password will be used in creating connection and is not the login to the tank gauge console. i. Press Add New. ii. Enter User. iii. Enter Password. iv. Re-enter Password to confirm. v. Press “Apply.” www.opwglobal.com

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3. Create Dial-up Network Connection on PC: a. Open My Network Places on PC. b. Choose View Network Connections (located under Network Tasks). c. Choose Create New Connection (located under Network Tasks). d. Network Connection Wizard will open: i. Choose “Next.” ii. Choose Connect to the network at my workplace. iii. Choose Dial-up Connection. iv. Choose modem being used on PC. v. Enter Company Name. vi. Enter the phone number for the line the tank gauge console is connected to. vii. Choose connection availability. viii. Press “Finish.” e. Open Dial-up Connection: i. Enter User Name (username created on Networking Screen of tank gauge console). ii. Enter Password (password created for the above user in the tank gauge console). iii. Verify Phone Number. iv. Press “Dial.” f. Once Dial-up Connection is established: i. Open your Internet browser. ii. Enter Start Address from the Networking screen into the address bar of the Internet browser (IP address is located under Incoming Connections in upper left of the screen).

NOTE: Dial-in networking connection will allow the user to dial into the tank gauge console via a phone line to view/edit configuration. This connection will display the information just as if the user was looking at the console or connected via Ethernet connection. www.opwglobal.com

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8 Printer Setup (optional)

The Printer Setup Screen allows the user to add, edit and configure printers, as well as select a default printer. The printer feature is optional for the tank gauge console.

Figure 8-1 Adding a Printer

8.1 Adding a Printer

1. Press Settings.

2. Press System.

3. Press the Printer button to enter the Printer Setup.

4. Press Add to add the internal printer.

5. Enter Printer Name (user-defined).

6. Enter Port (port number or access path of printer).

7. Enter Driver (printer must support native PCL drivers).

8. Press “Apply” to add the printer.

9. Select the newly configured printer.

NOTE: OPW USB printers are automatically added. www.opwglobal.com

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8.2 Selecting a Default Printer

Figure 8-2 Confirming Default Printer Setup

1. Select the Printer you want to be the default printer.

2. Select the Default button at the bottom of the screen.

3. Press “Apply.”

8.3 Network Printer Setup:

It is recommended that you create a new printer connection on the PC or server.

8.3.1 Creating a Printer Connection

To create a new printer on the PC or Server, access the Control Panel and click the Printers and Faxes icon. www.opwglobal.com

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Click on the Add a Printer icon to start the

Printer Wizard and click “Next”.

Select Local printer attached to this

computer.

Do not select the “Automatically detect…” checkbox.

Click “Next”.

Choose the type of connection the printer will be using. If it is connected on a USB or

Parallel port, then you would click the radio button “Use the following port” as shown at right. www.opwglobal.com

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If the printer is on the network and does not directly connect to the PC via a USB or printer cable, select Create a New Port type and choose Standard TCP/IP Port to connect to the IP addressable printer.

You will need to know the IP address of the printer itself, not the PC or Server IP that the printer may be shared through.

Click “Next.”

This will start the Standard TCP/IP Printer

Port Wizard.

Click “Next.”

Enter the IP Address of the printer to be used in the field Printer Name or IP Address.

Click “Next.”

If the adaptor is found, a message will appear stating that the Add Printer Wizard is complete.

Click “Finish” to complete and exit the Add

Printer Wizard. www.opwglobal.com

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Choose the appropriate drivers for the printer and click “Next.”

Specify a friendly printer name.

NOTE: This name is not the name that the tank gauge console will use when connecting to the printer.

The Share Name (which is created later) is what will be needed for the tank gauge system configuration; therefore, this name is unimportant when being specified.

Click “Next.”

Specify a Share Name to be used by the tank gauge system.

This name will need to be added as part of the UNC path outlined in the setup section of this document when creating a printer on the tank gauge console itself

(e.g.,\mypchplaserj).

Click “Next.”

The next screen Location and Comments is optional for the user.

Click “Next.”

At this point, verify that you can print a test page from the PC or Server where you just created the printer. If the test page prints successfully then you are ready to move on to the next section. www.opwglobal.com

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8.3.2 Creating a Local PC User Name

In order to print remotely on the PC printer a remote machine must log on to the PC using a user account created on the PC. It is not recommended to use the Administrator Account –a better solution is to create a separate user only for the shared printer:

Menu: Start à Control Panel à Administrative

Tools, and then run Computer Management.

Select Users.

Right-click on the right panel. A context menu will appear.

Select the New User… and complete all form fields.

Press the Create button, then select “Close” to exit setup. www.opwglobal.com

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8.3.3 Printer Setup (for SiteSentinel

®

Integra 500™ only)

Once the console is up and running, enter the

Username and the appropriate Password for

Administrator access.

Select Settings à System à Printer à Add

(+) in order to add a printer.

Next, enter the name you would like to call the printer in the Printer Name field.

In the Port* field, enter the UNC (Universal

Naming Convention) path that you would like to send print jobs to, and click Apply*.

*NOTE: The UNC path and printer setup on the PC or Server (to which the tank gauge console will send print jobs) should be established prior to attempting to print from the tank gauge console.

This document provides general information on how to setup a new print share on a PC under printer setup on a PC or Server. Any existing printer share that was created on a PC or Server prior to the tank gauge console’s installation may or may not work (depending on the network topology, policies and/or use of the print share when it was created); therefore, it is recommended that you setup a new printer and print share for use with your tank gauge system.

If the printer was successfully added to the tank gauge console you will see a message confirming printer addition.

This message only ensures the adding of the printer to the tank gauge console; this does not mean that it was able to successfully contact or see the network print share on the LAN/WAN.

Once the printer installation (with the correct UNC path that corresponds to the PC or Server that was setup in the first section of this document) is complete, you will need to add the local user information that was created on the PC or Server in the previous section (i.e., SiteSentinel® Integra™ user). www.opwglobal.com

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Click on the printer that was just created, and click Edit.

Click on Change Password:

Enter the local username that was created on the PC or Server in the previous section and the password, and click “Apply.”

Congratulations! You may now print to the printer that is now connected to the PC or server. www.opwglobal.com

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9 Email & SMS Setup

1. Press Settings.

2. Press System.

3. Select Email & SMS on the submenu to access the Email and SMS programming screen.

Figure 9-1 Email and SMS Setup www.opwglobal.com

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4. Enter SMTP email information. This information is usually provided by the site’s IT department. If the site does not have an IT department or a SMTP service, OPW recommends SMTP2GO – worldwide

SMTP Service http://www.smtp2go.com.

5. Enter SMS Service Provider information. If the end user is not using SMS protocol proceed to the next step.

NOTE: SMS Service requires a properly configured SMTP server and a SMS API account through

Clickatell http://www.clicatell.com

6. Select Apply to save any changes made to this screen.

4

5

6

Figure 9-2 Enter Email and SMS Information

7. Select OK in the pop up window to complete the Email and SMS setup.

7

Figure 9-3 Confirm Email and SMS Data www.opwglobal.com

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10 Security Programming (Tank Gauge User Accounts and

Permission Levels)

10.1 Access Levels

This screen defines the access rights for each level of login.

NOTE: Technician is able to see diagnostics and program line leak information.

NOTE: Administrator can add and remove users.

1. Press Settings.

2. Press System.

3. Select Security from the System submenu.

4. Select the Access Levels tab under Security to provide permissions to the six (6) security levels.

NOTE: Default User should always have access to Acknowledgement (to acknowledge alarms),

Compliance (to allow Environmental Personal to view tank and line test without logging into the gauge), and Inventory/Delivery (allows the default user to view past deliveries and detailed inventory information).

H/W Key is an international setting and should not be checked for use in the United States or Canada.

5. Assign permissions to a security level by checking the box below the permission and in line with the security level.

6. Select Apply.

5

4

3

Figure 10-1 Security – System Attributes

6

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7. Select “OK” in the pop up window to save changes to System Attributes.

7

Figure 10-2 System Attributes Saved

10.2 Add/Edit New Users

The Security section allows users to add or edit new users in the system. These security names are used to log into the system at the login screen.

1. Press Settings.

2. Press System.

3. Press the Security button.

4. Press User Accounts.

5. Press Create a New Account.

5

4

Figure 10-3 User Accounts

3

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6

7

Figure 10-4 Create a New Account

6. Enter Information. a. Username: Unique to each user configured in the system. This name is used to log into the system. b. Select Permission Level: Used to grant each user different access levels to the system. The

Access Levels section under the Security button determines this level. This level restricts users to certain screens on the tank gauge system. c. Enter Password: To be used at the login screen to access the tank gauge system. d. Enter Password Confirmation. e. Select Auto-Logout Time: Determines system’s automatic behavior for logged-in users who show inactivity on the console screen after a defined period of time. If the “After” option is selected, the system will automatically log out after the defined time in minutes, or if the

“Never” option is selected, the system will automatically log out. For all connections, the

“Never” option cannot be selected and the user is always automatically logged out after 27 minutes. The “After” option with a time value of less than 27 minutes works normally. f. Enter Tech ID # (if applicable): Identification number assigned to a technician by his or her company to use as a reference for each technician. This number is similar to an employee number. Tech ID # is also used for alarm remediation service.

NOTE: Tech ID # is only required for a Tech login. g. Enter Company Name. h. Enter Phone Number. i. Enter Email Address.

7. Press “Apply.” www.opwglobal.com

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8. Select “OK” in the pop up window to save changes to Create New Account.

Figure 10-5 System Information saved

9. Complete steps 1-8 for each additional account. www.opwglobal.com

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11 Products

The Products screen allows the user to set up (add/edit/delete) the products that are at the site. All products in the system will be displayed in numerical order based on their Product ID. It will be possible to add blended and non-blended products, as well as other fuel-type categories. Blended Products are only required when using reconciliation-enabled systems (ACR).

NOTE: Products must be set up in the system prior to configuring any tanks/probes.

To add a Product:

1. Press Settings.

2. Press Products.

3. Select the ”Add” button at the bottom middle of the screen.

2

3

1

11-1 Products

4. Program the site-specific information for the first product.

NOTE: If connecting the tank gauge to a point of sale system (POS), the product code must match what is programmed into the POS.

Pure products must be created before blended products.

If the product type is not available for the product that is being programmed, proceed to step 5.

5. Click on Add CTE icon to create a new product type.

4

11-2 Product Settings www.opwglobal.com

5

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6. Select Standard CTE Category. Standard CTE category calculates the coefficient of thermal expansion (CTE) based on the minimum and maximum density values.

7. Create a CTE Category ID. ID number must start at four (4) or higher, because 1-3 are used by the system for gasoline, diesel and LPG.

8. Name the CTE category. For instance, if a new CTE category is being created for Diesel Exhaust Fluid the CTE category could be named DEF.

9. Program Density or API min and max values.

10. Program the Product Type CTE if the check box in step 6 was not checked.

11. Click Apply to create the new CTE category.

7

8

9

10

6

11

11-3 Add or Delete CTE Category

12. Select “OK” on the pop up window that appears.

12

11-4 CTE Category Saved

Complete steps 1-4 for each additional product, and steps 5-12 for each additional CTE Category. www.opwglobal.com

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11.1 To Add A Non-Blended Product

First, select “No” to indicate you are adding a nonblended product. Next, choose values or menu selections for each of the following:

•

Enter 2-Digit Product ID: Identifies the product by number reference for reports and POS protocols. When using POS protocols, the

Product ID must be limited to the maximum number supported by the selected POS protocol.

NOTE: A list must be added for each protocol.

•

Select Product Type: This is the type of product

(e.g., Diesel, Gasoline, Oil or a user-defined product type).

•

Enter Product Name: A user-defined entry to identify the product (e.g., Unleaded).

Press ”Apply” to add the product to the product list.

Repeat these steps for each additional non-blended product.

Figure 11-5 Product Information

11.2 To Add A Blended Product

Blended Product is a product that is created by blending two products together to create another product. Blended

Products are only required when using reconciliationenabled systems (ACR).

To add a blended product, you must first add two (2) nonblended products of the same product type.

Select ”Yes” to Blended Product at the top of the Product screen; this will bring up the Blended Product Setup.

•

Enter 2-Digit Product ID: Identifies the product by number reference.

•

Enter Product Name: A user-defined entry to identify the product (Mid-Grade).

•

Select High Stock fuel: The higher-octane fuel type (Premium).

•

Select Low Stock fuel: The lower-octane fuel type (Unleaded).

•

Set High Stock Blend Ratio: Enter a percentage

(e.g., 60%) for the blended product and the Low

Stock will be automatically calculated (e.g., 40%).

Example given:

Product ID: 2

Product Name: Mid-Grade

High Stock: Premium

Low Stock: Unleaded

Blend Ratio: High Stock 60%

Figure 11-5 Adding Blended Products

Figure 11-6 Blended Product www.opwglobal.com

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12 Adding Devices Manually

Once a module has been detected, devices can be added to the appropriate I.S. positions as indicated by the user.

1. Begin by going to Available Devices within the Probe/Sensor Menu.

Figure 12-1 Available Devices

NOTE: For the SiteSentinel

®

Integra 500™, it is possible to add Analog Sensors to a VSmart Module and to a Smart Module. For Probes and Probes with a Density Meter, you can only add these to a Smart

Module.

2. In order to connect a particular device to a selected position, you must select the device you wish to configure. The selected device will be displayed with a white frame.

3. Now select the position in which the device is to be connected.

4. Save the configuration by selecting ”Apply.”

5. Connected positions will be marked as Assigned and indicated by a green check mark.

6. Press “Cancel” to leave the screen without saving the new configuration.

Figure 12-2 Available Probes and Sensors www.opwglobal.com

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12.1 Multi-Probe and Sensor Setup

Each VSmart Module detected is capable of connecting up to four (4) standard probes, three (3) LLD sensors

(for SiteSentinel

®

Integra 500™ only) or 16 digital sensors per each of four (4) channel positions.

NOTE: SiteSentinel

®

Integra 100™ has an Internal VSmart Module only. In addition to the Internal VSmart

Module, the SiteSentinel

®

Integra 500™ can have other external VSmart Modules installed. Analog sensors, EECO probes and AST probes are not supported by multi-drop function.

The multi-drop function is indicated as a pair of device icons with a number indicating how many devices are connected per one (1) multi-drop position.

Figure 12-3 Multi Dropped Devices (Internal VSmart Module)

Figure 12-4 Multi Probe and Sensor Setup

Begin by selecting the Device icon in the multi-dropped position. Then select the sensor or tank you are configuring. From the multi-probe and sensor setup screen, you may also delete separate devices, if desired.

NOTE: You cannot run auto-detection from the multi-probe and sensor screen. Auto-detection can only be run for a position, after which all multi-dropped devices are detected. www.opwglobal.com

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12.2 Deleting Modules and Devices

The Delete Device function allows you to remove a selected module or device from the system configuration. You can access this function by first clicking on the Delete Device tab, and then selecting the module (VSmart, Smart, OM4 or

LIM) you wish to delete.

Upon clicking the module, a message box asking

“Are you sure you want to delete the selected peripheral?” is displayed.

Click ”Yes” to delete the configured item or click

”No” to cancel the action and maintain the current information.

Figure 12-5 Deleting Modules

Next, press Delete Device and select the device

(Probe, Sensor or LLD) on the I.S. barrier position. Click ”Yes” to delete the configured item or click ”No” to cancel the action and maintain the current information.

Figure 12-5 Deleting Devices

NOTE: All configurations and reports associated with the deleted device or module will also be deleted. www.opwglobal.com

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13 Device Setup (Probes & Sensors)

The Device Setup menu allows users to configure all of the devices connected to the modules, including probes and sensors.

NOTE: The auto-detect process cannot be performed on a Smart Module or non-Smart sensors. The autodetection process can only be performed on VSmart Modules with Smart sensors, Model 924 and AST

Flex Probes.

1. To begin, press Settings then press the Probes/Sensors tab twice. Then, select the VSmart Module. a. To configure a single probe, click on Individual Probe. b. To configure multi-dropped probes, click on the channel with the Multi-Dropped Probes.

2. Select the individual probe.

On In-Tank Probe screen:

Figure 13-1 Device Setup

NOTE: Dual STPs makes it possible to switch a tank to work with two (2) STP pumps.

TEC refers to “Tank Expansion Coefficient.” This value is used to determine tank expansion based on fuel volume. This calculation is not used in the United States.

From this configuration screen, you may also ”Delete” a tank. www.opwglobal.com

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Figure 13-2 Device Setup with Aqueous Ethanol Float

NOTE: This screen will be seen when installing an Aqueous Ethanol Float as opposed to a water float. It is only possible to configure when the Yes option is selected for “Active During Delivery.” The “Aqueous

Ethanol Float” configuration for A and B factors replace the “Integrated Density Sensor” configuration of the water float screen.

Verify Separation Device Values: Allows you to access the Separation Reading screen where you can verify current separation values and detail.

Probe Diagnostics: Allows you to access the Probe Diagnostics screen where you can check float levels, probe details, probe temperature, status of error codes and density readings.

Lock Tank: If the Weights and Measures Calibration Lock option is installed, the Lock Tank button will be available. The Lock Tank feature allows you to secure the tank configuration.

For example, when an Authorized Official selects the Lock Tank option, the ”Apply” and ”Delete” buttons disappear.

The Unlock Tank feature may be activated by setting up the Requires H/W Key option. This user must insert a USB drive into the USB port and restart the system. After this operation, the user can Unlock Tank configuration. www.opwglobal.com

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13.1 Configuring a Standard Probe

1. Enter Tank ID: A numerical value identifying the tank for reports and POS protocols. When using POS protocols, the tank ID must be limited to the maximum number supported by the selected POS protocol.

NOTE: A list must be added for each protocol.

2. Enter Name: Alphanumeric entry used to identify the tank in reports.

3. Select Product: Product Type in the tank.

4. Select Tank Shape: The tank gauge system supports the following: a. Straight: (typical vertical tanks). b. CYL: Flat Ends (typical cylindrical steel tank). c. CYL: Round Ends (typical cylindrical fiberglass). d. Dished: (typical cylindrical flat/round hybrid).

NOTE: When setting up multi-compartment tanks, special conditions may apply. For example, if the compartment tank has two round ends facing the same direction, you would select CYL- Flat Ends.

5. Enter Tank Diameter: The majority of tanks have a nominal diameter (or height for vertical tanks) listed in the manufacturer’s specifications. The actual size of a tank can vary several inches from its supplied specification. Therefore, it is strongly recommended that the inside of each tank be measured carefully to ensure accurate system data.

6. Enter Dished-End Radius (applicable

if Tank Shape is set to “Dished”):

Enter the radius of the cylindrical ends of a cylindrical tank. Refer to the manufacturer’s specification for dish-end radius value.

7. Enter Capacity: The tank volume is determined from the nominal volume supplied by the manufacturer or through measured fill.

8. Safe Working Capacity: Automatically calculated to 95% of tank capacity and generally used as an overfill level.

Figure 13-3 Calculating Product Offset a. Ullage: Safe Working Capacity – Product Volume.

9. Enter Product Offset: A numerical value calculated and added to the probe product offset to electronically “center” the probe in the tank. No compensation factor is required if the tank is perfectly level or if the probe is installed at or near the center of the tank. a. Product Offset is D x Pitch, where D = the distance of the probe from the center of the tank. b. Pitch equals (A-B) / C, where A = product depth at the deep (lower) end of the tank, B = product depth at the shallow (higher) end of the tank and C = the distance between A and B.

10. Select Water Float (Yes/No/Disable): Defines if the probe should be looking for a water float, as well as how to respond to each water float setting. a. Yes: A water float reading is always used; if a water-float error occurs, the probe will show an error and provide no product or water levels. b. No: The probe will not look for a water float and always show zero for water, even if a water float is installed. c. Disable: Probe will use the water float readings unless a water float error occurs. If an error occurs, the last good water float position will be displayed. If the product level drops below the last water level, the last water level displayed is equal to the product level (product level will be water).

11. Select Water Float Offset (if applicable): A numerical value calculated and added to the probe water level. To calculate the water offset, the amount of water must be manually measured (usually by www.opwglobal.com

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sticking the tank). The system measurement is then subtracted from the amount of water to yield the water offset. This is used to account for the float difference in the bottom of the tank.

12. Select whether or not the water float should be active during delivery: The water float may be affected by delivery turbulence, which can cause the water float to provide false water or probe alarms.

For this reason, the recommended setting is “No”.

13. Stage II Vapor Recovery: Specify the type of Vapor Recovery System installed on the site and used by the SLD algorithm. Select No, Regular Nozzle or ORVR Nozzle according to your application requirements.

14. Enter Density Sensor Constants (supplied with density sensor) (if applicable): If the system detects a density sensor, two additional fields will be available to set the density float constants A and

B. If a density probe is linked, another additional field will be available.

15. Enter Product Density/API: The tank gauge system uses the Density/API number to determine the product’s expansion coefficient factor. Density/API can usually be obtained from the product distributor. The tank gauge system will accept API numbers between 0 and 85, or density values 645 kg/m

3

to 1,075 kg/m

3

(LPG 350-637 kg/m

3

), and will automatically determine whether an entry is an

API number or a density value by the range in which it falls.

Typical API numbers for Common Liquids:

a. Unleaded Gasoline = 59 b. Premium Unleaded Gasoline = 56 c. Diesel = 34 d. Kerosene = 42

16. Enter Product Density/API Reference Temperature: For standardized API or Density, the value for a product must be calculated at a reference temperature. For API numbers, the reference temperature is usually 60°F (15.6°C). For density, the reference temperature is 59°F (15°C) or 68°F (20°C). If the density API is measured using a hydrometer, the current product temperature must also be determined.

17. Enter Density Tolerance (if applicable): Available when a density sensor is detected or a density probe is linked. The recommended setting is 30%.

18. Enter CTE (if applicable). If a non-standard CTE Category product was selected during tank configuration, you can set up you own CTE value for the tank.

19. Enter Delivery Timer: Enter the time it takes the product to settle after a delivery. Turbulence occurs during and following a delivery and may cause erroneous readings. Enter a time from 0 (disable) to 59 minutes. After this time, normal probe monitoring resumes.

NOTE: Delivery Timer is set at a default of 0 minutes. This allows multiple compartments to be dropped without printing multiple delivery reports.

20. Choose Tank Mode.

NOTE: ACR is used when the auto-calibration and reconciliation module is in use.

21. Enter Evaporation Factor: Used by an ACR system exclusively when ACR tank mode is selected to compute evaporation loss as a percent of unit volume. For diesel products enter “0,” for unleaded products enter “0.17.”

22. Press “Apply” to save the tank settings. www.opwglobal.com

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13.2 Configuring an AST Flex Probe or EECO Probe (for SiteSentinel

®

Integra 500™ only)

Figure 13-4 Configuring AST Flex / EECO Probes

1. Enter Tank ID: A user-defined numerical value identifying the tank.

2. Enter Name: Alphanumeric entry used to identify the tank.

3. Select Product: Product type in the tank.

4. Select Tank Shape: Shape of the tank (i.e., vertical or horizontal).

5. Enter Tank Height: Height of the tank.

6. Enter Capacity: Overall capacity of the tank.

7. Enter Safe Working Capacity: This value is automatically calculated at 95% of tank capacity.

8. Enter Product Offset: Numerical value used to accommodate for float difference.

9. Select (Yes/No/Disable) depending if a water float is installed (if applicable).

10. Enter Water Float Offset (if applicable): Used to accommodate for float difference at bottom of tank.

11. Select whether or not the water float should be Active During Delivery.

12. Enter Product Density: This is the density of the product compared to water.

13. Enter Product Temperature for Density: This is the temperature at which the product is at the indicated density.

14. Enter Delivery Timer: Enter the time it takes the product to settle after a delivery. Turbulence occurs during and following a delivery and may cause erroneous readings. Enter a time from 0 (disable) to 59 minutes. After this time, normal probe monitoring resumes.

NOTE: Delivery Timer is set at a default of 10 minutes.

15. Enter Catalog Number: Number pulled from the yellow/white tag on a flex probe to identify the probe classification. For an EECO probe, this will be the model number. www.opwglobal.com

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16. Enter the Wire Speed: Number pulled from the yellow/white tag on the Flex probe or the label on the

EECO probe to identify the amount of time it takes the signal to travel to the end of the probe and back.

17. Enter the Serial Number: Number pulled from the yellow/white tag of the flex probe or the label of the

EECO probe to identify the probe.

18. Select Tank Mode: Choice of whether or not the tank is going to be used with ACR or as a standard tank.

19. Enter Evaporation Factor: Only used when ACR tank mode is selected.

20. Press ”Apply” to save tank settings.

NOTE: Water float selections will only be available once the catalog number of a probe reflecting two (2) floats is entered. www.opwglobal.com

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14 Tank Setup

May be accessed by selecting:

Settings à Probe/Sensor à Select Module à Select Device à Tank Setup Menu à General

14.1 Tank Thresholds

The Tank Thresholds screen allows for the definition of the value level at which an alarm/event condition is desired to occur.

Figure 14-1 Tank Thresholds

To begin, press the Thresholds button to enter the Tank Thresholds screen, or you can access the Tank

Thresholds screen after you have configured the first tank and select ”Apply.” You will be directed immediately to the Tank Thresholds screen. Next, enter a value or choose an option for each of the following:

•

Delivery Start Threshold: Defines the amount of minimum product increase required to initiate the start of delivery detection. The recommended setting is 100 liters (26.4 gallons).

•

Delivery End Threshold: Amount of gallons/liters added per minute to reference the end of the delivery. This value is normally 5.

•

Unstable Delivery Time Threshold (ACR Tank-Mode Enabled): Defines the amount of time that must pass after the unstable delivery in order to prepare a stable delivery report.

•

Select Show Net Volume: The tank probe uses up to five (5) RTDs (depending on probe) to calculate the temperature-compensated volume. The controllers will only use the RTD(s) that are below the current product level to calculate average temperature. When the product level drops below the lowest

RTD in the probe, this setting will select whether or not to show net corrected volume. www.opwglobal.com

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NOTE: To activate the following thresholds the box next to the threshold icon must be checked (see Figure

14-1 Tank Thresholds).

•

High-High Product: When the product level exceeds this threshold, a High-High Product alarm will occur. High-High product is used to warn of an impending overfill condition. To activate this threshold, click the check box next to the icon. Next, select whether you wish the threshold to be by Height or by

Volume, then enter a value for the threshold.

•

High Product: When the product level exceeds this threshold, a High Product alarm will occur. High product is used to warn of a potential overfill. To activate this threshold, check the box next to the icon.

Next, select whether you wish the threshold to be by Height or by Volume, then enter a value for the threshold.

•

Low Product: When the product level drops below this threshold a Low Product alarm will occur, informing the operator that product should be ordered. To activate this threshold, check the box next to the icon. Next, select whether you wish the threshold to be by Height or by Volume, then enter a value for the threshold.

•

Low-Low Product: When the product level drops below this threshold, a Low-Low Product alarm will occur to warn the operator that the product level in the tank is critically low. This threshold can be used to turn off submersible or suction pumps (OM4 Module required – for SiteSentinel

®

Integra 500™ only) to prevent damage caused to the submersible or suction pump if it were to run dry. This threshold should be set higher than the pickup for the submersible pump or suction pipe. To activate, check the box next to the icon. Next, select whether you wish the threshold to be by Height or by Volume, then enter a value for the threshold.

•

High-High Water: When the water level exceeds this threshold, a High-High Water alarm will occur. A

High-High water alarm indicates a water level in the tank that has reached a critical state and requires attention. This threshold can be used to turn off submersible or suction pumps (OM4 Module required

– for SiteSentinel

®

Integra 500™ only) to prevent the pumping of water. This threshold should be set lower than the pickup for the submersible pump or suction pipe; default is 3 in (7.6 cm). To activate the threshold, check the box next to the icon. Next, select whether you wish the threshold to be by Height or by Volume, then enter a value for the threshold.

•

High Water: When the water level exceeds this threshold, a High Water alarm will occur, acting as a pre-warning to High-High water. The default is 1.5 in (3.8 cm). To activate the threshold, check the box next to the icon. Next, select whether you would like the threshold to be by Height or by Volume, then enter a value for the threshold.

•

High Temperature: When the product temperature exceeds this threshold, a High Temperature alarm will occur. This threshold is normally used to turn off heated tanks (OM4 module required – for

SiteSentinel

®

Integra 500™ only). Check the box to activate the threshold and enter a value for the threshold.

•

Low Temperature: When the product temperature drops below this threshold a Low Temperature alarm will occur. This threshold is normally used to turn on heated tanks (OM4 Module required – for

SiteSentinel

® threshold.

Integra 500™ only). Check the box to activate the threshold and enter a value for the

NOTE: High-High Water and High Water thresholds are only available when the Water Float is enabled on the In-Tank Probe screen. www.opwglobal.com

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Figure 14-2 Configuring Tank Thresholds – AEF Tanks

NOTE: When the installed probe is an Aqueous Ethanol Float instead of a Water Float, “High-High Water” threshold is changed to “High water on the AEF” and “High water” is changed to “Ethanol Separation” threshold. New thresholds are always expressed in kg/m

3 and should be related to the reference temperature.

Valid values for the Ethanol Separation are ranged from min 810 (1.04 *Density/API entered on the Tank

Configuration) to 860 kg/m

3

.

Valid values for the High Water on the AEF are ranged from min 810 (1.04 *Density/API entered on the

Tank Configuration) to 1,100 kg/m

3

. www.opwglobal.com

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14.2 Tank Correction Table

Figure 14-3 Entering Tank Correction Values

The Tank Correction Table allows users to adjust the measurement to volume conversion based on a tank chart. This is used if there are dents or other obstructions in the tank, or if the tank is an abnormal shape.

These values are entered as height and volume measurements for particular points throughout the tank. Points may be added or removed at any time.

NOTE: Correction entries do not have to be put in sequential order; the tank gauge system will organize these entries in sequential order.

1. To begin, press Correction.

2. Next, enter the height and volume, and press the ”Add” button.

3. Repeat steps to add each correction point.

4. Press ”Apply” to save table entries.

NOTE: Pressing the Remove All button will remove all points from the table, causing the table to be blank, or select Remove to remove separate correction points.

14.2.1 Import/Export Feature

The Import/Export feature allows for the exportation and importation of the tank correction table when setting up tanks of the same type.

In order To Export a Tank Chart, press ”Export Data”. Select file name and location for the tank chart and press “Apply”.

In order To Import a Tank Chart, press “Import Data”. Select a File to Import. Press “Open” to import the file. Press “Apply” to save the table information. www.opwglobal.com

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NOTE: The Import Data function may be performed remotely or locally on the tank gauge system.

The Lock Tank Correction Table button allows the user to lock the correction table so that it cannot be modified.

14.3 Tank Strapping Table

The Tank Strapping Table is used to show the volume of the tank at certain product levels based on the current configuration of the In-Tank settings. This information is based on mathematical calculations from the tank setup (i.e., tank shape, diameter, capacity, correction chart, etc.)

Figure 14-4 Tank Strapping Table

NOTE: On ACR-enabled tanks, the system will add additional correction values based on calculations of data received from the probe and pump sales (additional hardware required) to modify the tank-strapping table.

1. To begin, press Tank Strapping.

2. Next, enter a Start point, Stop point and Step measurement. The step measurement is the distance between the points shown in the tank-strapping table. The default value for this entry is 2; the lowest increment that may be entered for this value is 0.5.

3. To show the height-volume measurements throughout the tank’s height for the selected start/stop range, press “Show Points”.

NOTE: To export the generated table, select “Export Data”. www.opwglobal.com

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14.4 Tank Autocalibration (for SiteSentinel

®

Integra 500™ only)

When tank is in ACR mode it is possible to configure autocalibration parameters and run, restart or stop the autocalibration process.

Figure 14-5 Autocalibration

•

The Current parameter allows you to check the actual status of the autocalibration process. The percentage (%) is calculated as a ratio of the amount of calibration cycles done in the calibration volume range and required calibration cycles for this segment.

•

The Calibration State parameter allows you to check if the autocalibration process is in progress, and the user can Enable, Disable and Start autocalibration. o Enable and Disable operations have no impact on the autocalibration-strapping table. o The Start operation allows you to start autocalibration from the beginning; meaning that the autocalibration-strapping table is calculating the base on tank configuration (like tank diameter, shape and volume) and the tank correction table. The counters for generated segments are reset to zero.

•

The Calibrate parameter defines the definite calibration volume range in which autocalibration strapping table segments will be modified.

•

The Calibration Cycles parameter sets the required and maximum calibration cycle values for each segment. o The Required calibration cycles value parameter defines the autocalibration status percentage (%). When each segment within the defined autocalibration volume range archives this required value, the autocalibration process is finished. Because not all segments in one autocalibration cycle are modified, some segments can be modified more than the required value. o The Maximum calibration cycles value parameter sets the number of autocalibration cycles, in which the segments will not be modified if the autocalibration process isn’t complete.

•

The Unaccounted Variance Period parameter allows you to define how many hours will be calculated during reconciliation for unaccounted variance volume. www.opwglobal.com

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14.4.1 Advanced Autocalibration Parameters (for SiteSentinel

®

Integra 500™ only)

Figure 14-6 Advanced Autocalibration Parameters

•

The Segments parameter is used to define the number of segments (in a range between 25 and 45) the tank height will be divided into during the autocalibration process. The tank height is divided for equal segments. Tank height where one segment is ending and another segment begins is called the

Strapping Point. The table of strapping point (tank height and volume) is called the Strapping Table.

The yellow product color on the picture shows the autocalibration range, which is defined by “From volume” and “To volume” during configuration.

•

The Current Status of Calibration displays how many segments in the autocalibration range reach the required calibration cycles value. www.opwglobal.com

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14.5 Alarm Actions (In-Tank)

This allows users to determine the actions taken when the alarm/event-condition occurs. Each tank is set up individually in this chart. Previous tank settings can be imported here, as well.

Figure 14-7 Alarm Action Details

NOTE: If using email, fax or SMS, users must set up options in the Address Book prior to establishing

Alarm Actions. See Email & SMS section for information on how to set up these options. See Address

Book section for information on how to set up contacts.

14.5.1 Alarms/Events

Product High-High: Occurs when product in the tank is equal to or exceeds what is defined as the Product

High-High Threshold.

Product High: Occurs when product in the tank is equal to or exceeds what is defined as the Product

High Threshold.

Product Low-Low: Occurs when product in the tank is equal to or less than what is defined as the Product

Low-Low Threshold.

Water High-High: Occurs when product in the tank is equal to or exceeds what is defined as the Water

High-High Threshold. When the probe installed is an

Aqueous Ethanol Float, “Water High-High” changes to

“High water on the AEF.”

Water High: Occurs when product in the tank is equal to or exceeds what is defined as the Water High

Threshold. When the probe installed is an Aqueous

Ethanol Float, “Water High” changes to “Ethanol

Separation.” www.opwglobal.com

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Probe Failure: Occurs when the probe does not see all or part of the probe data.

Fail RTD/Thermistor: Occurs when the probe temperature-sensing circuiting is not working properly

(i.e., temperature corrected product level could be off).

Delivery Start/Finish: Occurs when a delivery is detected.

In-Tank Leak Test Failure: Occurs when leak test has failed.

In-Tank Test Warning: Occurs when tank gauge system has not been able to run a complete leak test in the defined period.

Density Variation Warning: Occurs when the density tolerance level is greater than the defined density level.

Theft: Occurs when the product has been detected to leave the tank when the tank gauge system is set to close.

High Temperature: Occurs when the product in the tank is equal to or less than its defined High

Temperature Threshold.

Low Temperature: Occurs when the product in the tank is equal to or less than its defined Low

Temperature Threshold.

LLD Leak Test Failed: There are separate alarms for the 0.1 and the 0.2 GPH LLD Leak Test Failed alarm.

LLD 0.2 Periodic Failure: Occurs when 0.2 LLD leak test should be generated, but the time frame in which this was to occur expired and the passed test was not generated.

LLD 0.1 Periodic Failure: Alarm is generated when the time frame during which 0.1 LLD leak test should be generated has expired and any passed test wasn’t generated.

LLD Sensor Failure: Alarm is generated when LLD sensor reports any hardware error.

NOTE: For a complete glossary of icons with corresponding description, select the Icons Glossary tab from the Home Menu. www.opwglobal.com

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14.5.2 Alarm Actions

NOTE: Alarm Action configuration can be imported from other tank configuration. Select the tank from the

Setup of the Tank Number (#) dropdown list and press the “Import” button.

•

Audible Alarm: Will sound the internal buzzer when an Alarm/Event occurs. Buzzer duration can be changed in Settings à System Preferences à System and will be global to all audible

Alarm/Events.

•

Visual Alarm: Can perform action on an external visual alarm connected to the special terminal in the tank gauge system; the visual alarm is on the panel of a blank door unit.

•

Print on Event:

o Start: Tank gauge console will print Alarm/Event when an Alarm/Event starts. o End: Tank gauge console will print Alarm/Event when an Alarm/Event ends.

•

Internal Output Contacts:

o Internal Output Contacts 1 will close when an Alarm/Event occurs or open based on performance settings. o Internal Output Contacts 2 will close when an Alarm/Event occurs or open based on performance settings.

•

Fax: Maximum of five (5) contacts can be faxed when an Alarm/Event occurs.

•

Email: Maximum of five (5) contacts can be emailed when an Alarm/Event occurs.

•

SMS: Maximum of five (5) contacts can be notified via text message when an Alarm/Event occurs.

•

OM4 Output Relay: OM4 relay position(s) will toggle when an Alarm/Event occurs; OM4 relay logic can be changed in Settings à System à Preferences à System and will be global to all OM4

Alarm/Events.

•

Notification Settings: Used to define contacts when Fax, Email and SMS is selected, to define the output end of an event when Internal Output Contact is selected, and to define OM4 relay positions when OM4 Output Module is selected.

•

Escalate Alarm: Used to define the contacts to Fax, Email, SMS when Alarm/Event has not been acknowledged or the Event ended. www.opwglobal.com

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14.5.3 Configuring Alarm Action Notifications

Figure 14-8 Configuring Alarm Action Notifications

1. Press Settings.

2. Press Alarm Actions.

3. Select tank at top of the screen.

4. Select Alarm Action for each Alarm Event by using the checkbox.

5. Press Details.

6. Press icon under fax (if applicable).

7. Select recipient from Address Book.

8. Press the silhouette icon under Email (if applicable).

9. Select recipient from Address Book.

10. Press the silhouette icon under SMS (if applicable).

11. Select recipient from Address Book.

12. Select whether or not to turn off internal relay only at end of event (checkbox is located in the top-right corner of screen).

13. Select OM4 Relay position to turn on for an event.

14. Select whether or not to turn off OM4 Relay only at end of event under relay position.

15. Press “Apply.”

16. Repeat steps for each alarm event.

17. Press “Apply” to save table setting.

Repeat Steps 1-17 for each tank. www.opwglobal.com

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14.5.4 Configuring Escalation Alarms

Figure 14-9 Configuring Escalation Alarm Action

1. Press Settings.

2. Press Alarm Actions.

3. Select Tank at the top of the screen.

4. Select Alarm Action for each Alarm Event by using the checkbox.

5. Press Setup.

6. Press icon under fax (if applicable).

7. Select recipient from the Address Book.

8. Press the silhouette icon under Email (if applicable).

9. Select recipient from the Address Book.

10. Press the silhouette icon under SMS (if applicable).

11. Select recipient from the Address Book.

12. Select Escalation level (#1, 2 or 3) and enter number of minutes, hours, days, weeks or month.

13. Press ”Apply.”

14. Repeat steps for each alarm event.

15. Press ”Apply” to save table settings.

Repeat Steps 1-15 for each tank. www.opwglobal.com

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14.6 Density Probe

Figure 14-10 Density Probe Screen

On this screen, the user can connect/disconnect density probes to the tank. The Serial # dropdown list displays the available density probes. After selecting a density probe Serial # and pressing “Apply,” you can identify the selected density problem within a specific tank. Here, you can also configure A and B factors for each density sensor on the probe. www.opwglobal.com

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14.7 Line-Leak Interface Module (LIM) Setup

Figure 14-11 LIM Interface

On the Probes/Sensors setup screen, click on the LIM that was detected earlier. In this case, as shown above, only one LIM is available.

NOTE: The SiteSentinel

®

Integra 500™ can support a maximum of four (4) LIMs.

Now, in the center of the screen select the physical LIM channel on the LIM device and map it to the Tank from the available tanks shown at the bottom of the screen; this will indicate to the system that the STP fitted in the chosen tank is controlled by the relay on the channel chosen.

In this case, the LIM Channel 1 is chosen and Tank 1 is chosen. When the “Apply” button is clicked a dialogue box will be presented confirming that the selected LIM channel should be connected to the selected Tank. Go ahead and click “Yes” at this point to complete the setup. www.opwglobal.com

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15 Reconciliation (for SiteSentinel

®

Integra 500™ only)

The Reconciliation menu allows users to set up the pumps in the SiteSentinel

®

Integra 500™ system and link them to their corresponding tanks.

15.1 Hose Mapping

15.1.1 Dispenser Address Setup

Dispenser address mapping may be established by pump controller or by the physical address.

Figure 15-1 Dispenser Address Setup

1. Press Settings.

2. Press Reconciliation.

3. Press Hose Mapping.

4. Press Display Address.

5. For the dispenser address, select your preferred addressing method.

6. Press “Apply.” www.opwglobal.com

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15.1.2 Edit Dispenser

Figure 15-2 Edit Dispenser

1. Press Edit Dispensers.

2. Press Add on the Dispenser screen.

3. Select Number of Sides on dispenser.

4. Select Product on hoses.

Repeat Steps 1-4 for each additional dispenser.

5. Press “Apply” to save dispenser. www.opwglobal.com

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15.1.3 Map Hoses

When ACR mode is enabled, the hose map must be setup. The hose map displays what hoses are connected to which tanks. By selecting a tank icon at the bottom of the screen, only the hoses configured with the same product will be displayed. The Dispenser Map Overview panel indicates which hoses are connected to a selected tank with an orange box. Configured hoses are marked with a yellow drop and connected tank number.

In the top-right dialogue box, notice that Offset is available on a “per hose” basis. If available, the data related to the variance of a meter can be entered. The value entered is in gallons/liters (i.e., 0.001 gallons is a normal offset; it can be plus (+) or minus (-) the value).

Figure 15-3 Hose Mapping

1. Press Hose Maps.

2. Press Tank at bottom of screen to select product.

3. Press Hose at top of screen.

4. Enter Offset in top-right of screen (if applicable).

5. Press “Apply” to link product/tank to that hose.

Repeat Steps 1-5 for additional hose mapping. www.opwglobal.com

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15.1.4 Site Schematics

The Site Schematics screen indicates which hose is connected to what tank. The light-yellow boxes show the active hose positions. Once a tank is selected, the hoses connected to this tank are indicated as an orange box.

Figure 15-4 Site Schematics www.opwglobal.com

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15.2 Reconciliation Thresholds

The Reconciliation Thresholds screen allows the user to setup thresholds when in ACR mode.

Figure 15-5 Reconciliation Thresholds

•

Test Vend: Amount of product used in the calibration of hose meters (i.e., a rise of this amount is tolerated).

•

Loss Warning: Warning that indicates service hourly losses.

•

Loss Alarm: Alarm that indicates service hourly losses.

•

Unaccounted: Indicates variation that cannot be accounted for during the reconciliation process.

•

Daily Unaccounted: Daily variation that cannot be accounted for during the reconciliation process.

•

Unexpected Sale: For tanks in ACR mode, and when the tank is in a quiet mode and product loss occurs, an unexpected sale alarm will be generated if the threshold is exceeded.

NOTE: If zero (0) is used in any field, that threshold becomes disabled.

www.opwglobal.com

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16 Volumetric Line Leak Detection (LLD) Sensor (for SiteSentinel

®

Integra 500™ only)

Designed to detect a leak in the pressurized product pipe by utilizing the submersible turbine pump (STP) in order to monitor volume changes in the product piping when no one is dispensing fuel. The LLD utilizes an internal flow sensor to detect and measure any volume changes in product pipe and will initiate an alarm condition if an actual leak is detected.

16.1 Auto Detection

The first step in configuring your tank gauge system and Line Leak Detection sensor is to detect the modules connected to your tank gauge system.

NOTE: Refer to Section 1.3 on page 6 for Auto Detection instructions, which should have already been completed by this point.

After Auto Detecting the VSmart Module, you must now Auto Detect the remaining devices connected to the tank gauge console. In the case of a LLD installation this will include one or more Line Leak Detection (LLD) sensors together with a Line Leak Interface Module (LIM), together with any tank probes and sensors that are connected to the system.

Figure 16-1 LLD Sensor Configured to a Tank

In the example above, one LLD sensor has been discovered on Intrinsically Safe (I.S.) Module channel 2, with a serial number of 149 and a probe has been detected on channel 4 of the same I.S. Module. Also shown under the SiteSentinel

®

Integra System Components is a LIM Module connected via Petro-Net.

NOTE: No configuration of the LIM should be carried out at this stage. www.opwglobal.com

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16.2 LLD Sensor Setup

Figure 16-2 Linking LLD Sensor to Tank During Configuration Option

NOTE: This configuration screen will only be available if there is a sensor eligible to configure to a specific tank during tank configuration.

The LLD Sensor menu option will be highlighted, denoting the fact that the tank parameters have been configured, saved and that the system has detected an available LLD Sensor connected to a VSmart channel.

Select the LLD Sensor icon menu button in order to enter the LLD configuration screen.

The LLD Serial # dropdown menu on the screen above displays the serial numbers of all LLD sensors that are available to be connected to the Submersible Turbine Pump (STP) installed in the tank being configured; the appropriate serial number should be chosen and applied.

NOTE: Please note that the LIM Address and LIM Channel are not assigned. This is because an STP may be wired to any available LIM device and an available channel on a LIM. There are four (4) channels total.

The next and final stage of the configuration process is executed in the Probes and Sensors Setup screen; see Section 14.7 LIM Setup. www.opwglobal.com

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16.2.1 Confirming Correct LIM/LLD Configuration

Figure 16-3 LIM Channel Connected

Once configured, the LIM channel will display in yellow signifying that the selected channel is associated with the Tank, also highlighted with a yellow border.

Figure 16-4 Sensor Connected

Clicking back on the VSmart Module will now show the probe and the LLD Sensor configured in the system. www.opwglobal.com

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Figure 16-5 LLD Configuration

To verify that the LLD is correctly configured to the correct LIM Address and LIM Channel, revisit the LLD

Sensor menu option located within the Tank Setup Menu. Here you will see that the newly configured LLD is associated with LIM #1 (Address 1) and the physical LIM Channel (#1).

The Diagnostics button allows the user to view the selected LLD’s Base Data, Flow, Parameters and

Configuration setup. www.opwglobal.com

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Figure 16-6 Line Leak Settings

WARNING: The LLD test operational parameters cannot be setup without a valid Technician login.

This setup is critical to the operation of the site; it cannot even be accessed by the Administrator. A

Technician login should be configured by the Administrator.

The test durations for 0.1 GPH and 0.2 GPH tests should be left at 12 h and 00 min and the warning periods should be also be left at 14 days and 180 days. It remains the choice of the station owner as to whether an

STP should be shut down upon failure of one of the precision (0.1 GPH or 0.2 GPH) tests. The choices offered are as shown: Never, Always or only after no successful test has been performed beyond the configured warning period.

Dependent upon the option purchased, the system can be put into an Auto Test mode whereby it will attempt to perform a 0.2 GPH and a 0.1 GPH precision test every time the submersible shuts off, in conjunction with the

EPA-mandated 3.0 GPH catastrophic test.

In addition, the option to run a Manual Test for any of the leak rates is provided to non-Technician Logins. www.opwglobal.com

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Figure 16-7 Line Leak Status Summary View

Check the current status of any configured line on the system by visiting the Line Leak Status screen.

NOTE: Please note that a Technician’s Login is not required to access this information. www.opwglobal.com

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16.2.2 LIM Diagnostics

The LIM Diagnostics screen displays the current LIM status refreshing automatically every five (5) seconds.

The left side of the LIM interface image displays the nozzle signal, while the right side of the LIM interface image displays the STP contractors.

Figure 16-8 LIM Diagnostics Interface

Under normal conditions of use, the LIM module LED input/output status lights will show the following:

GREEN/GREEN: The dispenser hook signal is activated and the STP controller signals the pump to turn on.

Otherwise, in the input LED shows RED, this indicates that the tank gauge system is in control and performing line diagnostics.

RED/GREEN: The tank gauge system is performing a line leak test.

During 0.2 or 0.1 GPH scheduled precision tests, the RED LED will stay on longer (maybe several hours).

GREEN/RED: Indicates that the dispenser hook signal is detected, but an alarm condition was detected, and the LIM blocks the signal to the STP and the pump will not turn ON.

NOTE: Please note that the customer always takes priority if no problem is detected in the line, thus canceling any test in progress.

If the HV INPUT does not detect high voltage feedback from the STP contactor when the relay is closed, the

LIM module will flash, indicating contactor failure.

If the HV INPUT continues to detect high voltage feedback from the STP after the relay is opened, the LIM module will flash, indicating contactor fused off and there is a problem with the line. www.opwglobal.com

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A 3.0 GPH catastrophic test is performed after activation of the STP and if there is no customer hook request for the product associated.

16.2.3 STP Error

In the event that two STP’s are supplying a single manifolded line and the system experiences an STP OFF error condition (only on the STP with the deadhead valve), then the system is in alarm and is unable to run an

LLD 3.0 GPH catastrophic test.

Please note that while the alarm condition has been raised, the STP is permanently running and the system has no control over the STP via the LIM relay in this scenario.

However, in the event that two STP’s are supplying a single manifolded line and the system experiences an

STP OFF error condition (on the STP with an LLD sensor fitted), then the system’s alarm condition will raise, but the LLD 3.0 GPH catastrophic test will still run while the STP is permanently running. www.opwglobal.com

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17 Sensors

17.1 Smart Sensors

After the auto-detection process is complete, the installed Smart Sensors should be available for programming.

Smart Sensors will require very little programming in the system, as most of the sensor’s information is provided to the tank gauge console via the IntelliSense™ board on the sensor.

Figure 17-1 Smart Sensor Settings

17.1.1 Programming Smart Sensors

1. Go to Settings.

2. Go to Probes/Sensors.

3. Choose the VSmart Module that the sensor is connected to.

4. Choose the Channel the sensor is located on, if multi-dropped; if not, choose sensor.

5. Choose the sensor to program.

6. Enter a Description for the sensor. This could be additional information regarding the sensor’s location, sensor name, tank name or any other identifying information.

7. Choose association: a. Tank: In order to link sensor to a specific tank. i. Choose the tank where the sensor is located. b. Dispenser: In order to link sensor to a specific dispenser. c. Site. i. Choose the dispenser where the sensor is located.

8. Press “Apply” to save these sensor’s settings. www.opwglobal.com

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9. Press Alarm Actions. a. Choose the Actions that need to be triggered in an alarm condition. b. If fax, Email, SMS or OM4 are chosen: i. Press Details. ii. Choose the Recipient for fax, Email or SMS or choose OM4 position to be triggered in the event of an alarm condition. c. Press “Apply” to save settings.

Repeat Steps 1-9 for each additional sensor you wish to program.

NOTE: Smart Sensors do not require additional configuration for thresholds. The threshold configuration is automatically saved during auto-detection but is not active. In order to active these threshold configurations, you must go to the Sensor Settings screen and press the “Apply” button.

17.2 Non-Smart Sensors (for SiteSentinel

®

Integra 500™ only)

Figure 17-2 Non-Smart Sensor Settings

17.2.1 Programming Non-Smart Sensors (for SiteSentinel

®

Integra 500™ only)

Non-Smart Sensors are sensors that do not have the IntelliSense™ board on the sensor wiring. These sensors must be added manually to the system and then programmed.

1. Go to Settings.

2. Go to Probes/Sensors.

3. Choose VSmart.

4. Choose Available Devices.

5. Choose sensor type from top of screen.

6. Choose the Channel that the sensor is connected to. www.opwglobal.com

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7. Press “Apply” to save settings.

8. Press Probes/Sensors.

9. Choose the sensor that was just installed on the channel.

10. Enter Sensor Serial Number.

11. Enter Sensor Description.

12. Choose Association. a. Tank: To link sensor to a specific tank. i. Choose the tank where the sensor is located. b. Dispenser: To link sensor to a specific dispenser. i. Choose the dispenser where the sensor is located.

13. Choose Thresholds to be configured.

NOTE: For Non-Smart Sensor users, you will need to set up Upper Thresholds, Lower Thresholds or both, depending on the sensor type. If configuring a single float switch sensor, the upper threshold will normally be disabled. Default threshold values should not be changed unless the user wants the alarm to trigger sooner or later than the current value.

14. Press “Apply” to save settings.

15. Press Alarm Actions. a. Choose Actions that need to be triggered in alarm condition. b. If fax, Email, SMS or OM4 are chosen: i. Press Details. ii. Choose Recipient for fax, Email or SMS, or choose OM4 position to be triggered in alarm condition. a. Press “Apply” to save settings.

Repeat Steps 1-15 for each additional sensor you wish to program.

NOTE: If a sensor is to be attached to a dispenser, the dispenser must be added under the reconciliation tab first

NOTE: Attaching sensors to tanks, dispensers, or site is only for reference purposes. Making these changes do not affect sensor operation in any way. www.opwglobal.com

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18 Reports

Figure 18-1 Reports Menu

1. Go to Reports.

2. Choose Scheduler or On Demand.

18.1 Scheduled Reports

The Scheduler allows you to select the report’s output as Printed, Electronic (i.e., Email or fax) or as an Action that does not require a printer, Email or fax information, but rather stores inventories to memory, or schedules a site to open and close at a certain time.

Figure 18-2 Printed Reports Output

For Printed or Electronic reports, select the report type you wish to run (Inventory, Delivery, Reconciliation,

Autocalibration Leak Test Status, Sensor Status or Active Alarm Count).

Next, depending on the available report type that you have selected, please select the following: www.opwglobal.com

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1. Choose Tank, Sensor (Sensor Status Report only), or for Active Alarm Counts please proceed to

Step 2.

2. Choose Recurrence Pattern: a. Once: Will run the report one (1) time. b. Daily: Will run the report daily. c. Weekly: Will run the report weekly on a selected day or every “x” number of weeks. d. Monthly: Will run the report monthly or every “x” number of months. e. Yearly: Will run the report yearly or every “x” number of years.

3. The every “x” days/weeks/months/years selection will be used in conjunction with the above selection to choose the pattern for which the report should be run.

4. Choose the Report Time: Time for the report to be run based on the above selections.

5. Choose the method to Receive this Report Via: a. For Printed Reports: i. Choose the Printer to print report to. b. For Electronic Reports: i. Choose E-mail or Fax. ii. Press Details. iii. Choose recipient for the report. c. Press “Apply” to save the report setting. www.opwglobal.com

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Figure 18-3 Reports Scheduler Available Actions

For Action reports, select the Action you wish to perform that does not require a printer, email or fax information. To schedule Inventory reports to be saved to memory, choose the Tank from which you would like to gather inventory data. To schedule the opening or closing of a site, proceed with the following setup as indicated:

1. Choose Tank (for Inventory selections only).

2. Choose Recurrence Pattern. a. Once: Will run the report one (1) time. b. Daily: Will run the report daily. c. Weekly: Will run the report weekly on a selected day or every “x” number of weeks. d. Monthly: Will run the report monthly or every “x” number of months. e. Yearly: Will run the report yearly or every “x” number of years.

3. The every “x” days/weeks/months/years selection will be used in conjunction with the above selection to choose the pattern for which the report should be run.

4. Choose Report Time: Choose time for the Action to be run based on the above selections.

5. Press “Apply” to save Action settings. www.opwglobal.com

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18.2 On-Demand (Available) Reports

From the On-Demand Reports screen, you can choose any Available Report to run.

•

For Inventory or Delivery reports, you will need to select the Report

Basis. This allows you to run a report by selected product or by an individual tank.

Next, choose the Date Range that will specify the Start Date and

End Date for the reported data.

Select the Print button to print to the system’s default printer.

•

For Leak Test Status reports, you will need to select the Report

Basis. This allows you to run All Tests, which will include all test types in the report, Static, Auto-Static, SLD or LLD testing results.

Next, choose the Date Range that will specify the Start Date and

End Date for the reported data, or you can reprint the Last Report instead.

Select the Print button to print to the system’s default printer.

•

For Reconciliation reports (for SiteSentinel

®

Integra 500™ only), you will need to select the Report Basis. This allows you to run a report based on Daily reported information, reconciliation information sorted by Shifts, Hourly reconciliation information or reconciliation

History for a selected period. You can also select to reprint the Last

Report.

Next, choose the Date Range that will specify the Start Date and

End Date for the reported data.

Selected the Print button to print to the system’s default printer.

•

For Autocalibration Status reports (for SiteSentinel

®

Integra 500™ only), you will need to select the tank to run the report against. You

Figure 18-4 Available Report

Menu can also choose to reprint the Last Report for the Autocalibration Status.

Next, choose the Date Range that will specify the Start Date and End Date for the reported data.

Select the Print button to print to the system’s default.

•

For Sensor Status reports, choose the Date Range that will specify the Start Date and End Date for the reported data.

Select the Print button to print to the system’s default printer.

•

For Current Sensor Status reports, simply select the Print button to print to the system’s default printer. www.opwglobal.com

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19 Utilities – Backup and Restore

The Utilities screen allows the user to perform several technical operations on tank gauge console. Those operations have a great impact on the system so they must be performed very carefully.

The screen is accessible by selecting Settings from the Main Toolbar (left-bottom corner) and then selecting

Utilities.

Using this screen, the user can:

•

Backup or Restore the Site Configuration

•

Reset Site Configuration

•

Download Log Files to a USB or Remote PC

•

Maintenance Mode

•

Remove SLD Data from System Database

•

Copy Database to USB

•

Acknowledge Alarms

Figure 19-1 Backup & Restore System Configuration www.opwglobal.com

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19.1 Downloading Log Files

Some system information is stored in the log files. There is one main log file; its approximate size is 4 MB. If the log data exceeds the limit, the backup log files are created. Therefore, after pressing the Logfiles… button, the user will see multiple files. Select one file and download it.

If connected remotely, then point to the folder in which the logfile will be saved. When the user is working directly on the tank gauge console (LCD screen), insert the USB key into the USB port located on the side of the console, navigate the GUI, select the Logfiles… and the logfile will be copied to the USB key.

19.2 Maintenance Mode

The tank gauge system can work in two modes: Normal and Maintenance. Generally, tank gauge operates in

Normal mode, or rather, all features as purchased by the user.

There is only one difference between the Normal and Maintenance modes, which is when the system works in the Maintenance mode, the alarm information is not sent via SMS (text messages), faxes or Emails, but the alarm information can be printed to the default printer that is connected to the tank gauge system.

The Maintenance mode is useful when the servicemen are working with some devices (tanks or sensors) since the alarm messages will not be interfering with any other function.

The system operates in Normal mode when the Maintenance mode is switched OFF. To switch the system to

Maintenance mode, change this option to ON and press the “Apply” button located to the right of the option.

19.3 Removing SLD Data from System

During the Statistical Leak Detection (SLD) process, the tank gauge collects different types of data within its database. Some data is available only for users with Technician access rights. The Technician may remove this data from the tank gauge by selecting Clear SLD Segments for Tank or Group. If he wishes to delete this data, he must select the tank or group for which the data will be deleted and press “Clear.”

19.4 Copying Database

NOTE: The Copy Database feature is only available if operating the tank gauge console (LCD) directly.

Copy the database to the USB key plugged into the USB port located on side of the tank gauge console.

NOTE: During this operation, the tank gauge system is stopped and is not processing any data from devices or modules. The tank gauge will reboot upon completion of this operation.

19.5 Clear Alarms

An alarm is information stored in the database about an event that happened inside the system. There are various kinds of alarms, such as those reported by a probe (high/low product or water level), by a sensor, by a leak detection system, etc.

Each alarm should be acknowledged that appears on the Alarm screen. The count of unacknowledged alarms has an impact on the Open Alarms value, which is displayed in a circle located at the bottom right-hand corner of the screen.

The Clear Alarms option allows the user to acknowledge all alarms and add information to those alarms.

NOTE: Leak alarms are not acknowledged by this option.

1. Go to Settings.

2. Go to Utilities.

3. Choose Clear Alarms.

4. Enter text to attach to each alarm.

5. Press “Apply.” www.opwglobal.com

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19.6 Backup and Restore System Configuration

The tank gauge system keeps all necessary data, such as site configuration products, hoses, pumps, tanks, reports, deliveries and leak test results in a database.

There is the possibility to configure the site on one tank gauge console and copy this configuration to a different console.

NOTE: Both tank gauge consoles must have the same software version!

The Backup Configuration button allows you to save the configuration to a file.

The Restore Configuration button allows you to import a saved configuration file.

WARNING: During the restoring process, the tank gauge system clears ALL previously stored data! The backup file contains only configuration data (i.e., site, tanks, sensors, pumps and hoses). It does NOT contain ANY reports, leak test results or deliveries.

It is recommended to perform a Cold Start before importing the backup file.

19.6.1 Backup System Configuration

1. Go to Settings.

2. Go to Utilities.

3. Choose Backup Configuration.

4. Choose location where the backup should be saved.

19.6.2 Restore Console Configuration

1. Go to Settings.

2. Go to Utilities.

3. Choose Restore Configuration.

4. Select File to restore.

5. After restore is complete, log out of current user and log in to view/verify changes.

19.6.3 Resetting the System Configuration

To reset the system database, press the Cold Start button. The system will stop, and the database will be cleared and reconfigured to its default values when the tank gauge console restarts.

www.opwglobal.com

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20 Installed Options

Figure 20-1 Installed System Options

The Installed Options tab allows you to check the installed hardware and software options. The information is stored on the ESN chip on the main board of the console. The ESN number located in the blue header of the screen is necessary for preparing an *.ssr file needed for updating system options.

Features:

•

Dynamic Leak Test (SLD): Service for statistical leak detection.

•

0.2 GPH In-Tank Leak Test: Service for 0.2 GPH static leak test.

•

0.1 GPH In-Tank Leak Test: Service for 0.1 GPH static leak test.

•

LLD Compliance (for SiteSentinel

®

Integra 500™ only): Indicates that the 0.1 Line leak Test will only be carried out automatically after a 0.2 if it has not been performed within the past 180 days.

•

LLD Ultimate (for SiteSentinel

®

Integra 500™ only): Indicates the 0.1 Line Leak Test will be carried out immediately following the completion of a successful 0.2 Line Leak Test. System will attempt to performs as many tests as it can per month, in strict accordance with the defined SLD and LLD test interoperability definition.

•

POS Protocols (250, 350, Smith’s, PV4): Access for POS protocols.

•

PV4 ACR Mode (for SiteSentinel

®

Integra 500™ only): Access for PV4 protocol in ACR mode.

•

Gilbarco Generic-B (Block Protocol) ACR Mode (for SiteSentinel

the Gilbarco Generic-B protocol in ACR mode.

®

Integra 500™ only): Access to

•

Weights and Measures Calibration Lock: Indicates the ability to lock tank configuration.

•

Built-in LCD: Does not apply to “Blank Door” units.

•

VSmart, LIM and OM4 support (for SiteSentinel

®

Integra 500™ only)

Option Control:

•

Components Required: Indicates whether additional components are necessary to use this option.

•

Software: Indicates if the option is a software version.

•

Installed/Enabled column shows if an option is installed and/or active in the system www.opwglobal.com

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21 Versions

The Versions screen displays all software versions of each individual module installed on the system, including additional information if the module is included in a package or is part of the system’s platform.

Figure 21-1 System Software Version www.opwglobal.com

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22 Software Setup

The tank gauge console can be polled by several types of OPW software allowing for reconciliation and remote viewing of inventories and deliveries.

22.1 OPW Phoenix™ Premier Direct

To setup communications in the tank gauge console:

1. Go to Settings.

2. Go to System.

3. Go to Communications.

4. Select Next.

5. Select POS Interface.

6. Select Serial.

7. Select Map.

8. Choose the following parameters:

Figure 22-1 Mapping Configuration a. Protocol: choose SCP350. b. Baud Rate (must match Phoenix™ Premier Direct baud rate). c. Stop Bits: choose 1. d. Data Bits: choose 8. e. Parity: choose None. f. Pos. Units: select accordingly. g. Parameters: erase information if populated.

9. Press “Apply” to confirm Mapping Configuration setup. www.opwglobal.com

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10. Setup Phoenix™ Software. a. Choose Tanks from the Site Information tab.

Figure 22-2 Tank Configuration i. Press Add. ii. Choose the Tank ID. iii. Choose the Tank Type. iv. Choose the Product. v. Press Save. vi. Repeat until all tanks are added. b. Choose Gauge on Site Information tab. www.opwglobal.com

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Figure 22-3 Tank Gauge Configuration i. Choose Gauge Type – Choose Gauge Type — SiteSentinel

®

1 or SiteSentinel

®

Integra™ depending on version. i. Choose Direct Connect. ii. Choose COM Settings:

1. Port Number — port number the serial cable is connected to on the PC.

2. Baud Rate — match baud rate set in SiteSentinel

®

3. Data Length — match SiteSentinel

®

4. Stop Bits — match SiteSentinel

5. Parity — match SiteSentinel

®

®

Integra™ setting.

Integra™.

Integra™ setting.

Integra™ setting. iii. Press “Apply.” c. Choose Pumps on Site Information tab. www.opwglobal.com

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Figure 22-4 Pump Configuration i. Select Add. ii. Select Pump Number. iii. Select Products for valid hoses. iv. Select Save. d. Poll Gauge using Phoenix™ Program. i. Go to Utilities. ii. Go to Tank Gauge. iii. Go to Poll Gauge. www.opwglobal.com

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22.1.1 Internal Modem

To setup communications in the tank gauge console:

1. Go to Settings.

2. Go to System.

3. Go to Communications.

4. Select Next.

5. Select POS Interface.

6. Select Modem.

7. Select Map.

8. Choose Parameters.

9. Protocol — choose SCP350. a. Baud Rate (must match Phoenix™ baud rate). b. Stop Bits — choose 1. c. Data Bits — choose 8. d. Parity — choose None. e. Pos. Units — select accordingly. f. Parameters — erase info if populated.

10. Press “Apply.”

11. Setup Phoenix™ Software. a. Choose Tanks on Site Information tab: i. Press Add. ii. Choose the Tank ID. iii. Choose the Tank Type. iv. Choose the Product. v. Press Save. vi. Repeat until all tanks are added. b. Choose Gauge on Site Information tab: ii. Choose Gauge Type — SiteSentinel

®

1 or SiteSentinel

®

Integra™ depending on version. i. Choose Modem Connect. ii. Enter Phone Number. iii. Choose COM Settings.

1. Port Number — port number the serial cable is connected to on the PC.

2. Baud Rate — match baud rate set in SiteSentinel

®

3. Data Length – match SiteSentinel

®

Integra™.

4. Stop Bits – match SiteSentinel

®

Integra™ setting.

Integra™ setting.

5. Parity — match SiteSentinel

®

Integra™ setting. iv. Press “Apply.” c. Choose Pumps on Site Information tab. i. Select Add. ii. Select Pump Number. iii. Select Products for valid hoses. iv. Select Save. d. Poll Gauge using Phoenix™ Program. i. Go to Utilities. ii. Go to Tank Gauge. iii. Go to Poll Gauge. www.opwglobal.com

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22.1.2 TCP/IP

To setup communications in the tank gauge console:

1. Go to Settings.

2. Go to System.

3. Go to Communications.

4. Select Next.

5. Select POS Interface.

6. Select LAN/WAN.

7. Select Map.

8. Choose Parameters. a. Protocol — choose SCP350. b. Port — enter 2377 for SCP350. c. Pos. Units — select accordingly. d. Parameters — erase info if populated.

9. Press “Apply.”

10. Setup Phoenix™ Software. a. Choose Tanks on Site Information tab. iii. Press Add. iv. Choose the Tank ID. v. Choose the Tank Type. vi. Choose the Product. vii. Press Save. viii. Repeat until all tanks are added. b. Choose Gauge on Site Information tab. i. Choose Gauge Type — SiteSentinel

®

1 or SiteSentinel

®

Integra™ depending on version. ii. Choose Modem Connect. iii. Enter IP Address and Port Number (xxx.xxx.xxx.xxx/pppp). iv. Choose COM Settings (these settings need to be set but are not used because

Phoenix™ is utilizing dial-up connection for TCP/IP).

1. Port Number — choose any option.

2. Baud Rate — choose any option.

3. Data Length — choose any option.

4. Stop Bits — choose any option.

5. Parity — choose any option.

v. Press “Apply.” c. Choose Pumps on Site Information tab. i. Select Add. ii. Select Pump number. iii. Select Products for valid hoses. iv. Select Save. d. Poll Gauge using Phoenix™ Program. i. Go to Utilities. ii. Go to Tank Gauge. iii. Go to Poll Gauge. www.opwglobal.com

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22.1.3 Pass-through Port

The tank gauge console can be polled using the pass-through port on either the System2™ FSC or the

FSC3000™, and connecting to a serial port on the console.

Cables required:

•

For System2 FSC users without networks enabled use cable part #20-1612 connected to AUX 3 on

FSC.

•

For System2 FSC users with networks enabled use cable part # 20-1611 connected to AUX 2 on FSC.

•

For FSC3000 users use cable part #20-1613 connected to Port 8 on FSC3000.

To setup communications in the tank gauge console:

1. Go to Settings.

2. Go to System.

3. Go to Communications.

4. Select Next.

5. Select POS Interface.

6. Select Serial.

7. Select Map.

8. Choose Parameters. a. Protocol — choose SCP350. b. Baud Rate (must match Phoenix™ baud rate). c. Stop Bits — choose 1. d. Data Bits — choose 7. e. Parity — choose Even. f. Pos. Units — select accordingly. g. Parameters — erase info if populated.

9. Press “Apply.”

10. Setup Phoenix™ Software. a. Choose Tanks on Site Information tab. i. Press Add. ii. Choose the Tank ID. iii. Choose the Tank Type. iv. Choose the Product. v. Press Save. vi. Repeat until all tanks are added. b. Choose Gauge on Site Information tab. iv. Choose Gauge Type — SiteSentinel

® version.

1 or SiteSentinel

®

Integra™ depending on i. Choose FSC Pass-through Port.

ii. Press “Apply.” c. Choose Pumps on Site Information tab. i. Select Add. ii. Select Pump number. iii. Select Products for valid hoses. iv. Select Save. d. Poll Gauge using Phoenix™ Program. i. Go to Utilities. ii. Go to Tank Gauge. iii. Go to Poll Gauge. www.opwglobal.com

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22.2 OPW Phoenix™ Premier (Third-Party) Direct

To setup communications in the tank gauge console:

1. Go to Settings.

2. Go to System.

3. Go to Communications.

4. Select Next.

5. Select POS Interface.

6. Select Serial.

7. Select Map.

8. Choose Parameters. a. Protocol — choose TLS350. b. Baud Rate (must match Phoenix™ baud rate). c. Stop Bits — choose 1. d. Data Bits — choose 7. e. Parity — choose Even. f. Pos. Units — select accordingly. g. Parameters — erase info if populated.

9. Press “Apply.”

10. Setup Phoenix™ Software. a. Choose Tanks on Site Information tab. i. Press Add. ii. Choose the Tank ID. iii. Choose the Tank Type. iv. Choose the Product. v. Press Save. vi. Repeat until all tanks are added. b. Choose Gauge on Site Information tab. i. Choose Gauge Type — TLS350. ii. Choose Direct Connect. iii. Choose COM Settings.

1. Port Number: port number the serial cable is connected to on the PC.

2. Baud Rate: match baud rate set in SiteSentinel

3. Data Length: match SiteSentinel

®

4. Stop Bits: match SiteSentinel

®

5. Parity: match SiteSentinel iv. Press “Apply.”

®

®

Integra™.

Integra™ setting.

Integra™ setting.

Integra™ setting. c. Choose Pumps on Site Information tab. i. Select Add. ii. Select Pump number. iii. Select Products for valid hoses. iv. Select Save. d. Poll Gauge using Phoenix™ Program. i. Go to Utilities. ii. Go to Tank Gauge. iii. Go to Poll Gauge. www.opwglobal.com

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22.2.1 Internal Modem

To setup communications in tank gauge console:

1. Go to Settings.

2. Go to System.

3. Go to Communications.

4. Select Next.

5. Select POS Interface.

6. Select Modem Number being used.

7. Select Map.

8. Choose Parameters. a. Protocol: choose TLS350. b. Baud Rate (must match Phoenix™ baud rate). c. Stop Bits: choose 1. d. Data Bits: choose 7. e. Parity: choose Even. f. Pos. Units: select accordingly. g. Parameters: erase info if populated.

9. Press “Apply.”

10. Setup Phoenix™ Software. a. Choose Tanks on Site Information tab. i. Press Add. ii. Choose the Tank ID. iii. Choose the Tank Type. iv. Choose the Product. v. Press Save. vi. Repeat until all tanks are added. b. Choose Gauge on Site Information tab. i. Choose Gauge Type — TLS350. ii. Choose Modem Connect. iii. Enter Phone Number. iv. Choose COM Settings.

1. Port Number: port number the serial cable is connected to on the PC.

2. Baud Rate: match baud rate set in SiteSentinel

®

Integra™.

Integra™ setting. 3. Data Length: match SiteSentinel

®

4. Stop Bits: match SiteSentinel

®

5. Parity: match SiteSentinel

® v. Press “Apply.”

Integra™ setting.

Integra™ setting. c. Choose Pumps on Site Information tab. i. Select Add. ii. Select Pump number. iii. Select Products for valid hoses. iv. Select Save. d. Poll Gauge using Phoenix™ Program. i. Go to Utilities. ii. Go to Tank Gauge. iii. Go to Poll Gauge. www.opwglobal.com

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22.2.2 TCP/IP

To setup communications in tank gauge console:

1. Go to Settings.

2. Go to System.

3. Go to Communications.

4. Select Next.

5. Select POS Interface.

6. Select LAN/WAN.

7. Select Map.

8. Choose Parameters. a. Protocol: choose TLS350. b. Port: enter 2374 for TLS350. c. Pos. Units: select accordingly. d. Parameters: erase info if populated.

9. Press “Apply.”

10. Setup Phoenix™ Software. a. Choose Tanks on Site Information tab. i. Press Add. ii. Choose the Tank ID. iii. Choose the Tank Type. iv. Choose the Product. v. Press Save. vi. Repeat until all tanks are added. b. Choose Gauge on Site Information tab. i. Choose Gauge Type — TLS350. ii. Choose Modem Connect. iii. Enter IP Address and Port Number (xxx.xxx.xxx.xxx/pppp). iv. Choose COM Settings (these settings need to be set but are not used because

Phoenix™ is utilizing dial-up connection for TCP/IP).

1. Port Number: choose any option.

2. Baud Rate: choose any option.

3. Data Length: choose any option.

4. Stop Bits: choose any option.

5. Parity: choose any option.

v. Press “Apply.” c. Choose Pumps on Site Information tab. i. Select Add.

ii. Select Pump Number. iii. Select Products for valid hoses. iv. Select Save. d. Poll Gauge using Phoenix™ Program.

i. Go to Utilities. ii. Go to Tank Gauge. iii. Go to Poll Gauge. www.opwglobal.com

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Page 118 of 143

22.2.3 Pass-through Port

The tank gauge console can be polled using the pass-through port on either the System2™ FSC or the

FSC3000™ and connecting to a serial port on the console.

Cables required:

•

For System2 FSC users without networks enabled use cable part # 20-1612 connected to AUX 3 on

FSC.

•

For System2 FSC users with networks enabled use cable part # 20-1611 connected to AUX 2 on FSC.

•

For FSC3000 users, use cable part # 20-1613 connected to Port 8 on FSC3000.

To setup communications in the tank gauge console:

1. Go to Settings.

2. Go to System.

3. Go to Communications.

4. Select Next.

5. Select POS Interface.

6. Select Serial.

7. Select Map.

8. Choose Parameters. a. Protocol: choose TLS350. b. Baud Rate: (must match Phoenix™ baud rate). c. Stop Bits: choose 1. d. Data Bits: choose 7. e. Parity: choose Even. f. Pos. Units: select accordingly. g. Parameters: erase info if populated.

9. Press ”Apply.”

10. Setup Phoenix™ Software. a. Choose Tanks on Site Information tab. i. Press Add. ii. Choose the Tank ID. iii. Choose the Tank Type. iv. Choose Product. v. Press Save. vi. Repeat until all tanks are added. b. Choose Gauge on Site Information tab. i. Choose Gauge Type — TLS350. ii. Choose FSC Pass-through Port. iii. Press Apply. c. Choose Pumps on Site Information tab. i. Select Add. ii. Select Pump Number. iii. Select Products for valid hoses. iv. Select Save. d. Poll Gauge using Phoenix™ Program. i. Go to Utilities. ii. Go to Tank Gauge. iii. Go to Poll Gauge. www.opwglobal.com

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23 Firmware

To upgrade the tank gauge console firmware version, follow the instructions below.

Figure 23-1 Firmware Upgrade

23.1 File Upgrade (.cab)

1. Log in to the tank gauge console as a user with access to settings.

2. Press the Settings button (located at the bottom-left corner of the screen).

3. From the Settings menu, press the System button.

4. From the System menu, press the Firmware button.

5. Now using the Browse button, choose the first .cab file from the location where the update files are stored.

6. The same process is followed if the upgrade is performed locally at the console screen.

NOTE: The .cab files should be run in alphabetical order, one at a time.

7. Once the file has been selected it will appear in the file bar at the bottom of the firmware window.

8. Now press the Upload button, this will transfer the file from its current location (a remote laptop drive or a local USB memory key inserted in the side of the tank gauge console) to the internal CF card in preparation for the upgrade process to begin.

9. During the transfer process a file progress indicator will be displayed showing the number of bytes transferred on the left and the number of bytes remaining on the right.

10. Once the transfer is complete, the upper pane of the Firmware screen will show the details of the file transferred.

11. To perform the .cab file upgrade process you should now press the Upgrade button.

12. When the upgrade is complete, the tank gauge console will reboot as indicated on the screen shown above.

NOTE: Not all .cab file upgrades will require a reboot.

Repeat the process for each of the .cab files supplied for a given upgrade. Some upgrades will have multiple

.cab files associated with them.

www.opwglobal.com

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Index

0.1 Periodic Failure, 79

0.2 Periodic Failure, 79

Access Levels, 55

ACR, 59, 61, 68, 70, 71, 75, 76, 87, 89, 108 administrator, 6, 7, 50, 94

Alarm Actions, 78, 80, 81, 82, 99, 100

Alarm Preferences, 26

Analog Sensor, 19

AST Flex Probe, 19, 69

Auto Detection, 15, 90

Auto Detection Process, 65

Autocalibration, 76, 77, 101, 104

Auto-Logout, 57

Backup System, 107

Capacity, 67, 69

Communications, 36, 39, 43, 110, 114, 115, 116,

117, 118, 119, 120

Copying Database, 106

CTE Category, 68 delivery timer, 68, 69

Density Probe, 19, 83

Density Variation Warning, 79

Device Setup, 65

Digital Sensor, 19 dished end radius, 67

Dispenser Map, 87

EECO Probe, 19, 69

Email, 22, 31, 34, 53, 57, 78, 80, 101, 103

Email & SMS Setup, 53

EMCO, 63

Escalation Alarms, 82

Ethernet, 35, 41, 42, 44

Evaporation Factor, 68, 70

Export Data, 74, 75

Fail RTD/Thermistor, 79 www.opwglobal.com

Fax Service, 43

Firmware, 30, 121

GSM Modem, 22, 43

High Product, 72

High Temperature, 72, 79

High Water, 72

High-High Product, 72

High-High Water, 72

Home Menu, 30

Hose Mapping, 30, 85, 87

Import Data, 74, 75

Installed Options, 108

In-Tank Leak Test Failure, 79

In-Tank Test Warning, 79

Introduction, 90

Label, 69

Leak Detection, 30, 106

Level 0 Auto Detection, 12

Level 1 Auto Detection, 14

Level 2 Auto Detection, 16

LIM, 9, 19, 32, 64, 84, 90, 91, 92, 93

LLD, 19, 63, 64, 79, 91, 93, 108

Lock Tank, 66, 75

Log Files, 105, 106

Log In, 6

Low Product, 72

Low Temperature, 72, 79

Lower Thresholds, 100

Low-Low Product, 72

LTNV, 32

Main Toolbar, 30

Maintenance Mode, 105, 106

Manifold, 27

Manifold Broken, 32

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Manifold Logic, 27, 28

Module Detection, 9

Networking, 30, 34, 35, 43, 44

Networking Setup, 34

Non-Blended Product, 61

OM4 modules, 9

On-Demand, 104

Pass-through Port, 116, 120

Petro-Net™ Host, 40, 41

Phoenix, 42, 110, 111, 113, 114, 115, 116, 117,

118, 119, 120

Port Connections, 36

POS Interface, 41, 42, 110, 114, 115, 116, 117,

118, 119, 120

Printer, 32, 45, 46, 47, 48, 51, 102

Printer Setup, 45

Probe Failure, 79 product density, 68, 69

Product High, 78

Product High-High, 78

Product ID, 61

Product Low-Low, 78

Product Name, 61

Product Offset, 69 product temperature, 69

Product type, 67, 69

Product Type, 61

Products, 59

Pump Interface, 42

Reconciliation, 85, 89, 101, 104

Restore System, 105, 107

Security, 30, 56, 57

Segments, 77, 106

Setup PetroNet Host, 40

Site Schematics, 88

SiteSentinel

®

iSite™, 6, 8, 9, 19, 31, 32, 44, 49, 51,

62, 63, 69, 79, 80, 84, 85, 99, 106, 112, 114,

115, 116, 117, 118, 121

SLD, 28, 68, 105, 106, 108

Smart Modules, 9

Smart sensors, 65

Smart Sensors, 98, 99

SMS, 22, 31, 34, 53, 78, 80, 81, 82, 99, 100, 106

Software, 108, 110, 111, 114, 115, 116, 117, 118,

119, 120

STP, 32, 84, 91, 94

System Alarms, 31

System Preferences, 26

Tank Correction Table, 74 tank diameter, 67

Tank ID, 67, 69

Tank Shape, 67, 69

Tank Strapping Table, 75

TCP/IP, 48, 115, 119

Theft, 79

Upper Thresholds, 100

User Preferences, 26, 29, 30

Utilities, 8, 105, 106, 107, 113, 114, 115, 116, 117,

118, 119, 120

VLLD, 90, 91, 92, 93, 94

Volumetric Line Leak Detection, 90

VSmart Modules, 9, 65

Warning Preferences, 31 water float, 67, 68, 69 water float offset, 67, 69

Water High, 78

Water High-High, 78

Weights and Measures, 66, 108 www.opwglobal.com

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Quick Reference Guide

Login Screen — Page 6

Login Screen — Integra Student Workbook Pg 1

Utilities – Database Backup/Restore — Page 104

Database Backup/Restore — Integra Student Workbook Pg 2 www.opwglobal.com

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Networking — Page 34

Networking — Integra Student Workbook Pg 2

Auto Detection — Page 9

Auto Detect Probes/Sensors — Integra Student Workbook Pg 3 www.opwglobal.com

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Address Book — Page 20

Address Book — Integra Student Workbook Pg 3

Site Summary — Page 24

Site Summary — Integra Student Workbook Pg 4 www.opwglobal.com

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System Preferences — Page 26

System Preferences — Integra Student Workbook Pg 4

Tank Preferences — Page 27

Tank Preferences — Integra Student Workbook Pg 5 www.opwglobal.com

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User Preferences — Page 29

User Preferences — Integra Student Workbook Pg 5

Warning Preferences — Page 31

Warning Preferences — Integra Student Workbook Pg 6 www.opwglobal.com

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Networking — Page 34

Networking — Integra Student Workbook Pg 6

Communications — Page 36

Communications — Integra Student Workbook Pg 7 www.opwglobal.com

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Email and SMS — Page 52

Email and SMS — Integra Student Workbook Pg 7

Security – Page 54

Security — Integra Student Workbook Pg 8 www.opwglobal.com

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Access Levels — Page 54

Access Levels — Integra Student Workbook Pg 8

Firmware – Page 120

Firmware — Integra Student Workbook Pg 9 www.opwglobal.com

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Products – Page 58

Products — Integra Student Workbook Pg 9

Product Settings – Page 60

Product Settings — Integra Student Workbook Pg 10 www.opwglobal.com

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Add or Delete CTE Category — Page 59

Add or Delete CTE Category — Integra Student Workbook Pg 10

In Tank Probe – Page 64

In Tank Probe — Integra Student Workbook Pg 11 www.opwglobal.com

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LLD Configuration – Page 89

LLD Configuration — Integra Student Workbook Pg 11

Alarm Actions – Page 77

Alarm Actions — Integra Student Workbook Pg 12 www.opwglobal.com

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Tank Thresholds – Page 70

Tank Thresholds — Integra Student Workbook Pg 12

Tank Correction Table – Page 73

Tank Correction Table — Integra Student Workbook Pg 13 www.opwglobal.com

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Tank Strapping Table – Page 74

Tank Strapping Table — Integra Student Workbook Pg 13

Autocalibration – Page 75

Autocalibration — Integra Student Workbook Pg 14 www.opwglobal.com

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Advanced Autocalibration – Page 76

Advanced Autocalibration — Integra Student Workbook Pg 14

Auto Leak Test: SLD

Auto Leak Test: SLD — Integra Student Workbook Pg 15 www.opwglobal.com

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Auto Leak Test: Auto Static

Auto Leak Test: Auto Static — Integra Student Workbook Pg 15

Static On-Demand

Static On-Demand — Integra Student Workbook Pg 16 www.opwglobal.com

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Line Leak Settings – Page

Line Leak Settings — Integra Student Workbook Pg 16

Manifold Lines

Manifold Line Configuration — Integra Student Workbook Pg 17 www.opwglobal.com

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LIM (Line-Leak Interface Module) – Page 83

LIM — Integra Student Workbook Pg 17

Hose Mapping: Dispenser Address – Page 84

Dispenser Address — Integra Student Workbook Pg 18 www.opwglobal.com

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Hose Mapping: Edit Dispensers – Page 85

Edit Dispensers — Integra Student Workbook Pg 18

Hose Mapping – Page 86

Hose Mapping — Integra Student Workbook Pg 19 www.opwglobal.com

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Site Schematics – Page 87

Site Schematics — Integra Student Workbook Pg 19

Reconciliation Thresholds – Page 88

Reconciliation Thresholds — Integra Student Workbook Pg 20 www.opwglobal.com

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Printed Reports Output – Page 100

Printed Reports Output — Integra Student Workbook Pg 20

On Demand Reports – Page 103

On Demand Reports — Integra Student Workbook Pg 21 www.opwglobal.com

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Utilities: Backup and Restore – Page 104

Utilities: Backup and Restore Integra — Student Workbook Pg 21 www.opwglobal.com

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