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GC6-7D

INSTRUCTION BOOK // PARTS CATALOGUE

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  • Page 1
    GC6-7D INSTRUCTION BOOK // PARTS CATALOGUE…
  • Page 2
    1 .Main technical specifications 2.Preparation Application: medium and heavy-duty (1)Cleaning machine Max sewing speed :3000 spm Clean off the grease and dusts on the Surface of ma- Max stitch length: 0~8mm chine with gasoline and soft cloth. ≥ Presser foot lift: hand 6.5mm,knee controlled 13mm (2)Inspection Needle: Model DPX17#18~#22 Before use a thorugh inspection should be done…
  • Page 3
    5 .Installi ng belt guard(Fi g.3) The belt guard should be installed for safety. 6 .Installi ng the bobbin wi nder (Fig .4) Align pulley (B) of the bobbin winder with the outside of the belt, and there should be a proper clearance between them, so that pulley (B) can be contacted with the belt when stop latch thumb lever (A) is depressed, thereby the belt drives pulley (B)
  • Page 4
    8 .Trial run (Fig.6) The machine is designed specially with plunger automtic lubricating system, so it can run with nor- mal speed. In ordervto increasing the using time of machine, when the machine left outvof operation for a quite long time is used again. Turn off the rubber plug top of the machine head, oil it thoroughly, then lift the presser foot and run at a low speed with 1500 spm, observe the spurt through oil flow window,…
  • Page 5
    9 .Rotating hook okl amount adju stme nt ( Fig. 7) The hook oil amount can be adjusted by screw “ ” (A). Turn it clockwise ( + ) to increase amount: counter-clockwise ( — ) to decrease. The oil amount “…
  • Page 6
    1 1.Ins tal ling the needle (Fig. 9) Turn the balance wheel to lift the needle bar to its highest point, loosen needle set screw 1, making the needle groove turn to the left side of an opera- tor, fully insert the needle shank up to the bottom of needle socket, then tighten needle set screw 1.
  • Page 7
    (2) To left pass down thru the right hole, to left up thru the middle hole and to left down thru the left hole of thread retainer ② ③ (3) Pass down thru between two tension disc (4) To left and up pass thru the hook of thread ④…
  • Page 8
    15.Se tt in g t he s tit ch l en g th and controlling the reverse sew in g (F i g Stitch length can be set by turning stitch length regulating dial (A). The stitch length is longer when turning stitch length regulation dial (A) counter clock- wise.
  • Page 9
    18.Adjusting the thread tension (Fig.16、17) In general, the thread tension s to be adjusted in accordance with materials thread and others. In practice, the thread tension is adjusted ac- cording to the stitches resulted and has the normal stitches. The needle thread tension should be adjusted with referance to the bobbin thread tension.
  • Page 10
    2) Adjusting the sewing range of t hread take-up spring (Fig.19) Loosen set screw (B), turn tension complete (C) clockwise to increase the sewing range or turn tension complete (C) counter clockwise to decrease the sewing range. Before delivery, the thread take-up spring is properly adjusted, Readjustment is needed only in the case of sewing special materials or with special thread.
  • Page 11
    (b) The needle thread tension is too weak or the bobbin threal is too strong, turn the tension regulating thumb nut clockwise to make the needle thread get more tension or turn the bobbin case tension regulating screw counter clockwise with small plastic screw driver to make the bobbin thread get less tension (Fig.22) (c) Other abnormal stitches as shown in Fig.20…
  • Page 12
    2 Adjusting rotating hook point timing with 1.2mm needle. The motive relation between rotating hook and needle affects the sewing quality. Standard timing relation is : turn the balance wheel to locate needle 2.5mm bar to its lowest position, and lift back 2.5mm the rotating hook point (D) should be coincides with needle center line (C), and hook point (D) is 1.2mm above the upper edge (E) of needle eye.
  • Page 13
    To adjust the position of feed dog, move feed dog to the front end of throat plate. Loosen Screw A (See Fig.29b), move feed dog support B in the di- rection shown by arrow to adjust After adjustment tighten Screw A. 2 4.Fee d do g horizontal Adjustmen t (Fi g.3 0) Feed dog is 0.8~1.2mm above the surface of throat plate horizontally.
  • Page 14
    26.Feed timing (Fig.32、33、34) 1 Standard position Turn balance wheel to lower Feed dog A till it is horizontal with the surface B of throat plate, at the moment, the tip of needle C should be horizontal with the surfaces of throat plate and feed dog. Adjustment can be done by adjusting the position of feed cam and feed dog lift cam.
  • Page 15
    2 7.Adj ust ing the tension releasi ng me cha nism ( Fig .35) The tension discs should be pushed apart to open when the presser foot is lifted. But the open timing of the tension discs can be adjusted as follows: Romove face plate and the rubber plug at rear side Right Left…
  • Page 16
    29.Ad ju st in g pr ess er foo t al ter nate lift mechanism (Fig.38 ) The alternate lift mechanism can be adjusted according to the nature of material in a certain range. Of common heavy and medium sewing machine, the presser foot lift amount is about 2.5mm and that of the follow presser foot is within 5mm.
  • Page 17
    31.Adjusting the clearance between presser foot and follow presser foot (Fig.4 In sewing operation, for prevent the follow pre- sser foot from striking on presser foot at the end of feeding, a proper clearance C of approx. 1mm should be maintained between them. When the clearance is too small or too big nec- essary to adjust, loosen the crank clampin screw and turn down the needle bar shaft, then the follow…
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    1.Arm and bed 50 49 12 14 13 38 39 51 52 10 34 45 44 26 25 17 18 -17-…
  • Page 19
    1、Machine Arm And Bed 1.Arm and bed Part number Name Remark 6WF4-001 4WF1-001 6WF1-002 Trade Mark Rivet 35T4-402a Face Plate 22T1-003C2 Gasket For Face Plate Φ 22T1-003C3 Rubber Plug ( 19) 22T1-003C4 Rubber Plug Rubber Plug 22T1-003C5 Thread Finger 22T1-003C6 Screw 22T1-004 Screw…
  • Page 20
    2.Needle bar and thread take-up Arm shaft and vertical shaft -19-…
  • Page 21
    2.Needle bar and thread take-up Arm shaft and vertical shaft 2、Arm And Vertical Shafts, Needle ber Threed Take-up Parts Part number Name Remark 4WF1-001A Arm Shaft 22T3-001A2 Rubber Plug Φ 7.4~10 22T3-002B1 Colla 22T3-002B2 Screw 33T1-007D1 Front Bushing 4WF1-002 Middle Bushing Screw J0.0.40 22T3-005…
  • Page 22
    3.Feed dog lift and feed and thread looping -21-…
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    3、Feed Dog Lift And Feed And Thread Looping 3.Feed dog lift and feed and thread looping Part number Name Remark 35T2-201 Feed Dog 36T4-001AIa Feed Dog Support Complete 51T5-001AIb Washer 36T4-001A2 Eccentric Shaft J0.051 Screw 4WF2-002 Feed Dog Suppout Crank J0.0.71 Screw 22T2-019…
  • Page 24
    4.Feed adjustment -23-…
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    4.Feed adjustment 4、Feed Mechanism Part number Name Remark 36T5-001 Link Pin 4WF2-005 Stitch Length Bracket 22T6-008D3 Screw 22T5-010D4 Screw 5WF1-003 Bushing 22T5-004 Shaft For Stitch Length Bracket 36T5-003 Rubber Plug J0.0.40 Set Screw 36T5-004B1 Reverse Feed Lever Crank 22T5-012E10 Shaft For Block 22T5-012E2 Spring 22T5-013…
  • Page 26
    5.Presser foot -25-…
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    5、Presser Foot 5.Presser foot Part number Name Remark 33T3-003 Presser Foot Lift Bar 22T7-001A2 Screw 4WF3-001 Presser Bar Lever Cam Oil Seal 22T7-004B1 Knee Lifter Lever (left) Complete 22T7-004B1a Lever (left ) 22T7-004B1b Thread Releasing Cam 22T7-004B1c Screw 22T7-004B2 Screw 22T7-004B3 Knee Lifter Drawing Bar 22T7-005A…
  • Page 28
    6.Upper feed -27-…
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    6 Upper Feed Parts 、 6.Upper feed Part number Name Remark 34T5-501 Oil Felt 35T5-503 Screw 34T5-503 35T5-501 Spring J0.0.40 Screw 35T5-504 Shaft For Needle Bar Motion Bracket 35T5-505 Reel For Spring 35T5-507 Link 35T5-508 Adaptor 6WF5-002 Slot For Sliding Block 33T1-013 Sliding Block 34T5-507…
  • Page 30
    7.Oil pump -29-…
  • Page 31
    7 Oil Pump 、 7.Oil pump Name Part number Remark 22T8-001 Oil Pump 22T8-002 Screw 22T8-003 Screw 22T8-004 Screw Washer 22T8-006 Cover For Oil Pump 22T8-007 Adjusting Plate For Oil Pump 22T8-008A Filter Complete 22T8-009 Screw 22T8-010B Oil Pipe 22T8-11C Oil Wick Set Plate Complete 22T8-012 Screw…
  • Page 32
    8.Oil reservoir and accessories -31-…
  • Page 33
    8、Oil Reservoir And Accessories 8.Oil reservoir and accessories Name Part number Remark 4WF5-001 Oil Reservoir 22T9-001A2 Screw 22T9-001A3 Washer 2KT9-008 Gasket 22T9-001A6 Hinge Pin 22T9-001A7 Spring 22T9-001A8 Knee Lifter Stop Bracket 22T9-001A9 Screw 22T9-001A10 22T3-007C2 Screw 22T9-003B1 Knee Lifter Prop Bar 22T9-003B3 Connector 22T9-003B4…
  • Page 34
    Certifi cate of the Certifi cate of the Certifi cate for Certifi cate for Energy international ISO9001 ISO14001 international CE Ecolabelling Product Conservation Product XI´AN TYPICAL EUROPE GmbH Hertelsbrunnenring 9 D-67657 Kaiserslautern Tel.: +49 (0)631 316019-0 Fax: +49 (0)631 316019-11 E-mail: sales@typical-europe.com www.typical-europe.com…

1 1.Ins tal ling the needle (Fig. 9)

Turn the balance wheel to lift the needle bar to

its highest point, loosen needle set screw 1, making

the needle groove turn to the left side of an opera-

tor, fully insert the needle shank up to the bottom

of needle socket, then tighten needle set screw 1.

Note: Fig.12 (b) insufficient insertion

Fig.12 (c) Wrong direction of groove

12.Coordination among the needle、the thread and the material (Fig.10)

The needle thread is left-twisted, the bobbin

thread is left or rigth-twisted. Holding the thread,

twist it with right hand in the direction of arrow

shown in Fig.10, if it is tight, it is left-twisted,

contrarily, it is right-twisted.

The Needle is DP X 17 or 135

the needle number must be fitted for the materials.

Sewing too heavy the weight of materials. The needle

would be breaking and skipping stitch and thread

breaking for its too thin, if the needle is too thick,

it would damage the clothes for its large needle hole.

Therefore, the selection of needle and thread must be

fitted for the materials.

13.Threading the needle thread (Fig .11)

When threading the needle thread, raise the needle bar to its highest position, lead the thread from the spool

and pass it in the order instructed (Fig.11)

(1) Lead the thread from the spool, pass down through the right side of thread guide plate

up thru the middle hole of thread guide plate

the left hole of thread guide plate

X

5Nm 110 ~ 180

, to left pass thru between two small tension disc and pass down

.

-5-

Long groove leftward

Clearance

b

9

a

c

10

, to left pass

GC6-7D

INSTRUCTION BOOK // PARTS CATALOGUE

1 . M a i n t e c h n i c a l s p e c i f i c a t i o n s 2.Preparation

Application: medium and heavy-duty

Max sewing speed :3000 spm

Max stitch length: 0~8mm

Presser foot lift: hand 6.5mm,knee controlled ≥ 13mm

Needle: Model DPX17#18~#22

Hook: big rotating hook

Lubrication:auto lubrication

Motor power 370W (clutch motor).

(1)Cleaning machine

Clean off the grease and dusts on the Surface of machine with gasoline and soft cloth.

(2)Inspection

Before use a thorugh inspection should be done upon the machine.Turn balance wheel slowly to see if there is any obstruction,collision and uneven resistance between pars. If there is , adjustment should be done before operation.

3 . I n s t a l l i n g t h e m o t o r ( F i g . 1 )

Align machine balance wheel belt groove (A) with motor pulley belt groove (B) by moving the motor leftward of rightward. Be sure the belt is not touch with table.

1

A

B

C

4.Connecting the clutch lever to the pedal (Fig.2) a. The optimum tilt angle of pedal with floor is approx 15 degree.

b. Adjust the clutch of the motor so that clutch.

machine would have stabel motion and long using.

c. The machine balance wheel should rotate counter clockwise for normal seweng when view from opposite side of the balance wheel. The motor rotates in the same direction. The rotation can be reversed by reversing (turm over 180 deg.) the plug of the motor.

d. Adjust the tension of V-belt F by moving the motor vertically. The proper tension if V-belt is a slack of 10 ~ 12mm when the belt is depressed (at the belt pan) by finger.

E

D

C

B

A

G

F

10~12mm

15

-1-

2

5 . I n s t a l l i n g b e l t g u a r d ( F i g . 3 )

The belt guard should be installed for safety.

3

6 . I n s t a l l i n g t h e b o b b i n w i n d e r ( F i g . 4 )

Align pulley (B) of the bobbin winder with the outside of the belt, and there should be a proper clearance between them, so that pulley (B) can be contacted with the belt when stop latch thumb lever

(A) is depressed, thereby the belt drives pulley (B) while the machine running, the bobbin winder should be parallel with belt slit (E) of the table, then fasten with two wood screw (D).

7.Lubrication(Fig.5) a.Oil amount

Oil amount must be oiled according to the mark of drip pan. Mark (A) is the highest situation, Mark

(B) is the lowest situation, Note that oil amount of machine will apper heat and dead point for not gaining oil.

b.Oiling

In lubruation, HA-8 sewing mcahien oil or

HJ-7 machine oil must be used. Before running, the machine must be oiled at the mark(A).

c.Changing

oil and the dust of drip pan, then fasten the screw

-2-

A B

C

B

A

E

D

C

D

4

5

8 . T r i a l r u n ( F i g . 6 )

The machine is designed specially with plunger automtic lubricating system, so it can run with normal speed. In ordervto increasing the using time of machine, when the machine left outvof operation for a quite long time is used again. Turn off the rubber plug top of the machine head, oil it thoroughly, then lift the presser foot and run at a low speed with

1500 spm, observe the spurt through oil flow window, as the lubrication si well, keep the running test at the low speed about 20 mintues, increase the speed gradually, after month ’ s running, according to the conditions which operate, then increase up to proper sewing speed.

A

C

6

-3-

9 . R o t a t i n g h o o k o k l a m o u n t a d j u s t m e n t ( F i g . 7 )

The hook oil amount can be adjusted by screw

(A). Turn it clockwise ( + ) to increase amount: counter-clockwise ( ) to decrease. The oil amount is adjusted in the range of five turns of screw (A):

Tightning for more; Loosening for less.

A

7

1 0 . O i l p u m p s u p l y a d j u s t m e n t ( F i g . 8 )

Generally no adjustment is for oil pump. When the machine is running at a low speed, observe the oil screen. If no oil splashing, close the clearance.

Adjusting plate

Standard clearance

0.5-1.0

By-pass oil hole

8

-4-

1 1 . I n s t a l l i n g t h e n e e d l e ( F i g . 9 )

Turn the balance wheel to lift the needle bar to its highest point, loosen needle set screw 1, making the needle groove turn to the left side of an operator, fully insert the needle shank up to the bottom of needle socket, then tighten needle set screw 1.

Note: Fig.12 (b) insufficient insertion

Fig.12 (c) Wrong direction of groove

Long groove leftward a

Clearance

9 c b

12.Coordination among the needle、the thread and the material (Fig.10)

The needle thread is left-twisted, the bobbin thread is left or rigth-twisted. Holding the thread, twist it with right hand in the direction of arrow shown in Fig.10, if it is tight, it is left-twisted, contrarily, it is right-twisted.

The Needle is DP X 17 or 135

X

5Nm 110 ~ 180 the needle number must be fitted for the materials.

Sewing too heavy the weight of materials. The needle would be breaking and skipping stitch and thread breaking for its too thin, if the needle is too thick, it would damage the clothes for its large needle hole.

Therefore, the selection of needle and thread must be fitted for the materials.

10

1 3 . T h r e a d i n g t h e n e e d l e t h r e a d ( F i g . 1 1 )

When threading the needle thread, raise the needle bar to its highest position, lead the thread from the spool and pass it in the order instructed (Fig.11)

(1) Lead the thread from the spool, pass down through the right side of thread guide plate

, to left pass up thru the middle hole of thread guide plate

, to left pass thru between two small tension disc and pass down the left hole of thread guide plate ① .

-5-

(2) To left pass down thru the right hole, to left up thru the middle hole and to left down thru the left hole of thread retainer

.

(3) Pass down thru between two tension disc

.

(4) To left and up pass thru the hook of thread take-up spring ④ . Turn to left pass thru underneath slack thread regulator ⑤ , then up pass thru thread guide ⑥ and up to left pass thru the hole of thread take-up lever

.

(5) Turn down to left pass thru thread guide

, pass down thru thread guard ⑨ of the needle bar bushing ( lower ) and needle bar thread guide ⑩ , then pass the thread from the left thru the eye of needle 11 , afterwards, draw out the thread from the needle eye approx 100mm.

When drawing the bobbin thread, hold the tip of the needle thread by hand, turn the balance wheel to lower the needle bar and then to lift it to its highest position. Pull the needle thread and then the bobbin thread is drawn up. Put the tips of the needle and bobbin thread toward front under the presser foot.

1 4 . W i n d i n g a d j u s t m e n t ( F i g . 1 2 )

The wound bobbin thread should be neat and tight . If not, adjust the thread tension by turning tension stud thumb nut of the bobbin winder tension bracket (A) . If the wound bobbin is not neat, tension bracket (C). can be moved to be adjusted. When adjusting, loosen screw (B) first, then move the bracket leftward or rightward if the thread is wound to one side as shown in Fig.15 (b), move the tension bracket rigtward, while if the thread is wound to one side as shown in Fig.15 ( C ) . move the tension bracket leftward until the thread is wound neatly as shown in Fig.15(a), tighten screw (B).

Note: Nylon or polyester thread should be wound with light tension. Otherwise bobbin (D) might be broken or deformed.

Don ’ t overfill the bobbin, because it make its thread loosening down from the bobbin. The optimum capacity of thread will fill about 80% of bobbin outside diameter, and this can be adjusted by stop latch screw (E).

9

10

1 a

2

11

8

5

A

B

C

1 b c d

6

4

3

D

E

11

12

-6-

1 5 . S e t t i n g t h e s t i t c h l e n g t h a n d c o n t r o l l i n g t h e r e v e r s e s e w i n g ( F i g

Stitch length can be set by turning stitch length regulating dial (A). The stitch length is longer when turning stitch length regulation dial (A) counter clockwise. And the stitch length is shorter when turning dial (A) clockwise. The figures on the stitch length regulation dial plane (B) indicate the stitch length.

Reverse sewing can be obtained when feed reverse lever (C) is depressed and forward sewing can be restored automatically when feed reverse lever ( C) is released.

A

C

B

13

1 6 . T h r e a d t a k e — u p o i l i n g ( F i g . 1 4 )

Thread take-up area adopts woolen thread oiling.

After long timi of use, function lost, so replace with a new one.

Open the face plate, remvoe the pressure screw, lock nut and presser bar.

Remove Hinge (A) and lever (B).

Draw out Oil Wick (C).

Loosen the wick fix screw on thearm top , and take out Set Plate (D).

Replate with a new one.

Installing is a reverse sequence.

D

B

A

C

14

1 7 . A d j u s t i n g t h e p r e s s u r e o f p r e s s e r f o o t ( F i g . 1 5 )

Pressure on presser foot is to be adjusted in accordance with materials to be sewn. Loosen lock nut (A) . If heavy materials to be sewn, turn pressure regulating thumb screw clockwise as shown Fig.20

(a) to increase the pressure. While light materials to be sewn, turn the pressure regulating thumb screw counter clockwise as shown in Fig.20 (b) to decrease the pressure on presser foot, then tighten lock nut

(A).

The sewing materials must be feed normaly with proper pressure of presser foot and the pressure should be decreased as possibly.

A A

a

-7b

15

18.Adjusting the thread tension (Fig.16、17) in accordance with materials thread and others.

In practice, the thread tension is adjusted according to the stitches resulted and has the normal stitches.

The needle thread tension should be adjusted with referance to the bobbin thread tension. when adjusting the bobbin thread tension, turn bobbin case tension spring screw (A) ( Fig.16 ) clockwise for more tension or turn the screw counter clockwise for less tension.

It is a common practice to check the bobbin thread tension. In case of polyester thread 14 tex

(42s), hold the end of the thread and vibrate the bobbin case up and down. If the bobbin case falls down slowly (Fig.17), the proper tension is obtained.

The needle thread tension can be adjusted by changing tension of the thread take-up spring, tension of tension disc, and the position of thread guide, all these adjustments will be described as follows.

A

B

A

16

17

19.Adjusting the thread take-up spring (Fig.18、19)

The normal sewing range of the thread take-up sprina is 5~8 mm. For sewing light weight materials (short stitch), weaken the spring tension and widen the sewing range of spring, while for sewing heavy weight materials, strengthen the spring tension and shorten the sewing range of spring.

1) Adjusting the thread take-up spring tension(Fig.18)

18

Loosen tension stud set screw (A), turn tension stud (B) clockwise to make the spring get more tension, or turn the tension stud counter clockwise

C to make the spring get less tension . After adjustment,

Be sure to tight tension stud set screw (A).

The method of adjustment:

Loosen set screw (A) first, then to turn tension stud (B) counter clockwise to reduce the tension of thread take-up spring (C) to zero, and to turn tension stud (B) clockwise until spring (C) just comes into contact with the stopper on the thread take -up spring regulator, then to further turn tension stud (B) clockwise by turn. After adjustment, tighten tension stud set screw (A).

B

A

-8-

2) Adjusting the sewing range of t hread take-up spring (Fig.19)

Loosen set screw (B), turn tension complete (C) clockwise to increase the sewing range or turn tension complete (C) counter clockwise to decrease the sewing range.

Before delivery, the thread take-up spring is properly adjusted, Readjustment is needed only in the case of sewing special materials or with special thread.

5-8mm

A

B

C

D

19

20.Adjusting the thread of needle thread & bobbin thread (Fig.20、21、22)

The position of the thread guide affects sewing quality, so it must be adjusted according to the materials to be sewn.

Leftward Center Rightward

Thread guide position

Material

Heavy

Medium Light

Fig.20 shows the various type of stitch forms.

Normal stitch form should be as shoun in Fig.

20(a). When adnormal stitches occur with pucke ring or thread breakage, the tension of needle thread and bobbin thread must be adjusted accoringly.

(a) The needle thread tension is too strong or the bobbin thread tension is too weak, turn the tension regulating thumb nut counter clockwise to make the needle thread get less tension or tighten the bobbin case tension regulating screw with small plastic screw driver to make the bobbin thread get more tension (Fig.21).

a b c d e

20

21

-9-

(b) The needle thread tension is too weak or the bobbin threal is too strong, turn the tension regulating thumb nut clockwise to make the needle thread get more tension or turn the bobbin case tension regulating screw counter clockwise with small plastic screw driver to make the bobbin thread get less tension

(Fig.22)

(c) Other abnormal stitches as shown in Fig.20

(d) .(e), adjustment can be made which reference to the above methods.

22

2 1 . T i m i n g b e t w e e n t h e n e e d l e a n d t h e r o t a t i n g h o o k ( F i g . 2 3、2 4、2 5、 2

1.Adjusting the position of needle bar

Turn the balance wheel to locate the needle bar

(C) at its lowest position, remove the rubber plug in the face plate (A), then loosen the needle bar (C) connecting stud clamping screw (B) and move the needle bar (C) vertically to locate the timing position

(The timing position of the needle bar is : when the needle bar at its lowest position, the center of needle eye (D) coincide with inside surface (E) of bobbin case bolder as shown in Fig.24). Tighten clamping screw (B), plug the rubber plug.

A

B

C

23

24

D

E

-10-

2 Adjusting rotating hook point timing with needle.

The motive relation between rotating hook and needle affects the sewing quality. Standard timing relation is : turn the balance wheel to locate needle bar to its lowest position, and lift back 2.5mm the rotating hook point (D) should be coincides with needle center line (C), and hook point (D) is 1.2mm

above the upper edge (E) of needle eye.

When adjusting the rotating hook point timing also to note the clearance between notch bottom of needle (D) and hook point (C) of approx 0.05min

must be maintained. (Fig.26)

C

D

E

D

1.2mm

2.5mm

25

26

C

B

A

0.05mm

2 2 . R e m o v i n g a n d i n s t a l l i n g t h e r o t a t i n g h o o k ( F i g . 2 7 )

Lift the needle bar to its highest position, remove the throat plate, take down the needle and the bobbin case. Loosen rotaing hook bobbin case holder plsition bracket screw (C) and take down position bracket (A), then loosen three set screws (D) of rotating hook, At this point, it took out the rotating hook, it would be obstructed by feed bar. So that turn the balance wheel first to raise the feed bar to its highest position, then take down the rotating hook slowly while to turn it to step aside of the feed bar, Installing the rotating hook can be done in reverse sequence.

The projecting flange of the position bracket (A) should be engaged in the notch (B) of the bobbin case holder, and maintain a clearance of 0.5~0.7mm

between projecting flange top and the bottom of notch while installing.

B

A

0.5-0.7mm

C

D

23.Installing feed dog (Fig.28、29)

When feed amount is at the max the front end of feed dog A is near the front of throat plate slot, the gauge between the two is 1.5mm this is the standard position of feed dog.

1.5mm

A

27

28

-11-

To adjust the position of feed dog, move feed dog to the front end of throat plate. Loosen Screw

A (See Fig.29b), move feed dog support B in the direction shown by arrow to adjust After adjustment tighten Screw A.

B

29 a

C b

A

2 4 . F e e d d o g h o r i z o n t a l A d j u s t m e n t ( F i g . 3 0 )

Feed dog is 0.8~1.2mm above the surface of throat plate horizontally.

When sewing condition requires tilting, adjust like this: loosen Screw A

Press against the slot of eccentric shaft with a screwdriver to turn eccentric shaft left and right.

Tighten Screw A.

The front of feed dog is higher, which can prevent perckering and no skipping.

The front of it is lower, which can prevent material sliding and no breakage of bobbin thread.

Mark

30

Eccentric shaft mark position

Horizontal

Above

Under

Feed dog

Standard

The front up to the max

The front down to the max

2 5 . S t i t c h l e n g t h e r r o r a d j u s t m e n t ( F i g . 3 1 )

Loosen Screw (A) and (B), take out the link pin, and loosen Screw (C) to adjust Cam (D) with a screwdriver through the crank hole.

Turn right: forward stitch length shorten reverse stitch length enlarged;

Turn left: forward stitch length enlarged reverse stitch length shorten.

D

C

31

B

A

-12-

26.Feed timing (Fig.32、33、34)

1 Standard position

Turn balance wheel to lower Feed dog A till it is horizontal with the surface B of throat plate, at the moment, the tip of needle C should be horizontal with the surfaces of throat plate and feed dog.

Adjustment can be done by adjusting the position of feed cam and feed dog lift cam.

B

A

C

32

33

2 Installing feed dog lift cam (See Fig.33)

Open the back side cover, turn balance wheel by left hand counter-clockwise, take Screw A as for standard, the center of Screw B is slightly a little lower than the center of Screw A.

3 Insatlling feed cam (See Fig.34)

Continously turn balance wheel, take screw B as for standard, the center of Screw C is slightly a little higher than the center of Screw B.

-13-

C

B

34

2 7 . A d j u s t i n g t h e t e n s i o n r e l e a s i n g m e c h a n i s m ( F i g . 3 5 )

The tension discs should be pushed apart to open when the presser foot is lifted. But the open timing of the tension discs can be adjusted as follows:

Romove face plate and the rubber plug at rear side of arm and loosen screw (A) of the knee lifting lever

(left), then the tension releasing cam can be moved leftward or rightward when the cam is moved rightward, it is later to open, otherwise it is earlier to open.

Left

Right

35

D

28.Adjusting feed timing of needle bar, Presser foot and feed dog (Fig.36、37)

(A) Lift presser foot, make the stitch length to the maximum, turn balance wheel slowly to lower needle down into hole of feed dog, observe whether needle is at the center of feed dog hole or not.

A

B

C

Forward

B

Needle

(B) Keep on turning balance wheel, move the needle forward a stitch lengty. If the needle is at position B, shows timing feed of the three; if at A, indicates the feed amount of needldbar and presser foot is larger than that of feed dog, then reduce L; if at C, indicates the feed amount of needle bar and presser foot is smaller than that of feed dog, ten enlarge L till the needle arrives at B.

36

37

-14-

2 9 . A d j u s t i n g p r e s s e r f o o t a l t e r n a t e l i f t m e c h a n i s m ( F i g . 3 8 )

The alternate lift mechanism can be adjusted according to the nature of material in a certain range.

Of common heavy and medium sewing machine, the presser foot lift amount is about 2.5mm and that of the follow presser foot is within 5mm. The presser foot lift amount increase then the follow foot amount reduce; the presser foot lift amount reduce, then the follow foot lift amount increase.

According to the sewing process, to increase the presser foot lift amount and reduce the follow foot lift amount, loosen the screw for crank and turn down the crank slot with referance to the presser foot lift shaft, otherwise turn up. The adjustment is limited in a range and not too.

Above

Under

38

30.Adjusting the lift amount of presser foot with the follow presser foot (Fig

Loosen nut, then adjust the center distance B between the presser foot lift shaft and the screw of the nut. To increase the lift amount of the both feet, then reduce B; on the countrary, the lift amount wil be reduced. The adjustment is limited in a range and not too large. After the adjustment, tighten the nut.

39

C

Above

Under

-15-

31.Adjusting the clearance between presser foot and follow presser foot (Fig.4

In sewing operation, for prevent the follow presser foot from striking on presser foot at the end of feeding, a proper clearance C of approx. 1mm should be maintained between them.

When the clearance is too small or too big necessary to adjust, loosen the crank clampin screw and turn down the needle bar shaft, then the follow presser foot move near the presser bar, and note the needle and the needle hole center ofeed dog, see the figure if the needle is off the hole center, then loosen feed crank set screw, move the feed dog to the right position. After the adjustment, tighten the set screw. For the right and left position, to loosen screw (A) to obtain.

C

Up

40

Down

31.Periodical cleaning (Fig.41、42、43)

Clean the feed dog the rotating hook, the bobbin case, the oil pump filter screen and the like perodically according to customer s usage.

1.Cleaning the feed dog

Remove the throat plate, clean off all the dust and lint on the slit of the feed dog , the installing the throat plate.

41

A

42

2 Cleaning the rotating hook

Clean off all the dust around the rotating hook, and clean the bobbin case with soft cloth.

A

43

3 Cleaning the oil pump filter screen (Fig.46)

Take off the oil filter, clean off the dust of filter screen with gasoline.

A

-16-

1

1.Arm and bed

38

5

8

6

7

36

40

38 39

21

7

14 13

51 52

50 49 12

11

35

10

53

10 34

35

36

42

41

9

8

44

46

45

44

30

1

4

22

31

27

26

25

32

24

48

47

3

37

2

19

20

15

16

17 18

33

29

28

23

-17-

No.

38

39

40

41

42

43

44

45

32

33

34

35

36

37

46

47

48

49

50

51

52

53

27

28

29

30

31

21

22

23

24

25

26

13

14

15

16

17

18

19

20

9

10

11

12

3

4

5

1

2

6

7

8

Part number

6WF4-001

4WF1-001

6WF1-002

35T4-402a

22T1-003C2

22T1-003C3

22T1-003C4

22T1-003C5

22T1-003C6

22T1-004

22T1-004H

36T2-004

36T2-005

36T2-006D

36T2-006D1

36T2-006D2

22T1-009E3

36T2-006D3

36T2-006D4

22T1-011

22T1-012F

22T1-012F1

22T1-012F2

22T1-012F3

22T1-012F4

22T1-012F5

22T1-012F6

22T1-012F7

22T1-012F8

22T1-012F9

22T1-012F10

22T1-012F11

22T1-013

22T1-014

22T1-015

22T1-016

22T1-017

33T4-007

22T2-004

4WF-006

22T2-020

61-04-01/B7/Z1

61-04-01/B7/Z102

61-04-01/B7/Z103

22T1-021G1

4WF4-007

5WF3-002A

22T1-005D2

22T1-006

22T1-007

35T4-405

Name

Arm

Bed

Trade Mark

Rivet

Face Plate

Gasket For Face Plate

Rubber Plug ( Φ 19)

Rubber Plug

Rubber Plug

Thread Finger

Screw

Screw

Oil Screen Complete

Tree-eye Finger

Screw

Thread Tension Complete

Thread Pass-by Plate

Screw

Tension Disc

Spring

Nut

Set Screw

Thread Tension Complete

Screw

Nut

Spring

Thread Releasing Plate

Thread Tension Disc

Thread Take-up Spring

Thread Tension Adjusting Bracket

Screw

Thread Releasing Pin

Stopping plate

O-type Ring

Set Screw

Thread Finger

Rubber Plug ( Φ 8.8)

Rubber Plug ( Φ 2.7)

Rubber Plug (

Φ

5.7)

Thread Take-up Lever Guard

Screw

Throat Plate

Screw

Sliding Plate Complete

Spring

Screw

Sliding Plate

Bed Leg

Washer

Back Side Cover Complete

Seal Gasket

Screw

Washer

Thread Finger

-18-

Qt.

1

1

1

1

1

1

1

1

1

2

1

1

1

3

2

1

1

1

1

1

1

3

1

1

1

2

3

3

1

1

2

1

7

1

1

7

1

2

1

2

1

1

2

2

1

1

1

1

1

1

1

1

2

1

Remark

2.Needle bar and thread take-up Arm shaft and vertical shaft

2

-19-

No.

28

29

30

31

23

24

25

26

27

19

20

21

22

15

16

17

18

36

37

38

32

33

34

35

12

13

14

10

11

8

9

6

7

4

5

1

2

3

Part number

4WF1-001A

22T3-001A2

22T3-002B1

22T3-002B2

33T1-007D1

4WF1-002

J0.0.40

22T3-005

22T3-006F

22T3-007C1

22T3-007C2

36T3-003D1

36T3-003D2

36T3-004

22T3-09D1C

22T3-010E1

22T3-010E2a1-2

22T3-010E2a2-2

22T2-005B3

22T3-010E2b1-2

22T3-010E2b2-2

4WF1-003A

33T1-023P

33T1-023A

J0.0.40

33T1-002

33T1-006C1

33T1-006C3

22T2-005B3

33T1-006C2

61-04-01/B2

33T1-001

22T2-001A6

130032

33T1-017

22T2-015

22T2-016

22T2-017

Name

Arm Shaft

Rubber Plug Φ 7.4~10

Colla r

Screw

Front Bushing

Middle Bushing

Screw

Rear Bushing

Oil Seal Complete

Balance Wheel

Screw

Feed Dog Lift Cam

Screw

Seperating Piece For Cam

Link

Vertical Shaft

Bever Gear

Vertical Shaft Bevel Gear (upper)

Screw

Rock Shaft Bever Gear

Vertical Shaft Bevel Gear (lower)

Vertical Shaft Bushing (upper) Complete

Vertical Shaft Bushing (lower) Complete

Tread Take Lever Complete

Screw

Hinge Pin

Needle Bar Crank

Screw

Set Screw

Screw

Set Screw

Thread Take-up Crank

Screw

Needle Bar Adaptor

Needle Bar

Thread Finger

Needle

Screw

Qt.

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

8

1

2

1

3

1

1

1

3

1

1

1

2

1

2

Remark

-20-

3.Feed dog lift and feed and thread looping

3

-21-

No.

41

42

43

44

45

46

47

48

35

36

37

38

39

40

49

50

51

52

53

54

30

31

32

33

34

24

25

26

27

28

29

16

17

18

19

20

21

22

23

10

11

12

13

14

15

5

6

7

8

9

1

2

3

4

Part number

35T2-201

36T4-001AIa

51T5-001AIb

36T4-001A2

J0.051

4WF2-002

J0.0.71

22T2-019

36T4-002

22T6-004

22T6-005B1

22T3-002B2

4WF2-006

36T5-004H01

36T5-008E5

22T6-08D3

33T1-028R

33T1-028R

33T1-027

33T1-018J

33T1-018J3

36T4-008D1

22T4-001A1a1

22T4-001A1a2

22T4-003

4WF1-05

22T4-005

22T4-006

22T4-002B1

J0.0.35

4WF1-004

22T4-007C2

36T4-015

36T4-016

36T4-010

22T8-009

22T6-007

4WF2-003

J0.0.71

22T6-012

22T6-013

36T4-018H101

36T4-018H2

36T1-029

22T4-015

J0.0.35

22T1-013

J0.0.40

22T6-005B1

22T3-002B2

22T6-008D4

Name

Feed Dog

Feed Dog Support Complete

Washer

Eccentric Shaft

Screw

Feed Dog Suppout Crank

Screw

Screw

Feed Shaft

Stop Ring

Bushing

Collar

Screw

Feed Shaft Rear Crank

Link Pin

Screw

Tension Screw

Bobbin Case Complete

Bobbin

Hook Complete

Hook Screw

Rock Shatf

Screw

Plug

Oil Seal

Front Bushing

Screw

Spring

Collar

Screw

Rear Bushing

Oil Tube

Plunge

Spring

Stopper

Washer

Screw

Hinge Pin

Feed Dog Lift Near Crank

Screw

Feed Dog Lift Shaft Front Bushing

Washer

Feed Dog Lift Fork

Feed Dog Lift Shaft

Hook Set Bracket

Screw

Screw

Screw

Screw

Collar

Screw

Stop Ring

Screw

Oil Wick

-22-

Qt.

1

1

1

1

1

1

1

1

1

1

2

1

1

1

1

1

1

1

1

1

2

1

1

1

1

1

1

1

1

1

1

1

1

3

1

1

1

1

1

2

1

1

1

1

1

2

1

2

1

1

1

1

1

1

Remark

4.Feed adjustment

4

27

28

31

23

24

21

7

6

5

20

19

26

44

25

45

8

22

10

2

4

10

6

16

17

18

15

14

29

32

34

13

33

35

43

42

39

36

37

40

41

38

9

12

11

4

2

3

30

1

-23-

No.

29

30

31

32

25

26

27

28

21

22

23

24

17

18

19

20

12

13

14

15

16

8

9

10

11

6

7

4

5

1

2

3

37

38

39

40

33

34

35

36

41

42

43

44

45

Part number

36T5-001

4WF2-005

22T6-008D3

22T5-010D4

5WF1-003

22T5-004

36T5-003

J0.0.40

36T5-004B1

22T5-012E10

22T5-012E2

22T5-013

4WF2-007A

22T5-010D2a

22T2-010D2b

22T-010D3

17T5-016

17T5-017

36T5-007D1

22T5-006C4

36T5-007D2

4WF2-004A

36T5-007D4

36T5-007D5

36T5-012

22T5-009

36T3-003D2

36T5-008E1

4WF2-009A

4WF2-009B

36T4-004H02

36T5-008E4H02

36T5-008E5

36T5-008E4H01

36T5-008E6

36T5-008E7

36T5-008E8

36T5-008E9

36T5-008E10

5WF1-002

22T6-008D3

5WF1-001

22T5-008D3

36T5-010

36T5-011

Name

Link Pin

Stitch Length Bracket

Screw

Screw

Bushing

Shaft For Stitch Length Bracket

Rubber Plug

Set Screw

Reverse Feed Lever Crank

Shaft For Block

Spring

Screw

Reverse Feed Lever

Pin Shaft

O-type Ring

Tension Screw

Set Screw

Screw

Screw Bolt For Stitch Length

O-type Rubber Ring

Dial Cup

Dial Face

Screw Bushing

Screw

Stop Pin

SD Pring

Screw

Feed Cam

Feed Link

Stitch Adjusting Link

Pin

Link

Screw

Link

Pin For Link

Screw

Screw

Link Eccentric Shaft

Stitch Length Adjusting Crank

Set Pin (left)

Screw

Set Pin (right)

Screw

Push Lever

Spring

-24-

Qt.

1

1

1

1

1

3

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2

1

2

1

Remark

5.Presser foot

5

-25-

No.

21

22

23

24

18

19

20

25

26

27

14

15

16

17

9

10

11

12

13

7

8

5

6

1

2

3

4

Part number

33T3-003

22T7-001A2

4WF3-001

22T7-004B1

22T7-004B1a

22T7-004B1b

22T7-004B1c

22T7-004B2

22T7-004B3

22T7-005A

22T7-006

22T7-007C1

22T7-007C2

4WF3-001

22T7-008

22T7-005B

35T3-303

35T3-302

35T3-301

J0.0.40

22T2-013

34T3-302

34T3-301

22T7-014E2

22T7-015

35T3-304

Name

Presser Foot Lift Bar

Screw

Presser Bar Lever Cam

Oil Seal

Knee Lifter Lever (left) Complete

Lever (left )

Thread Releasing Cam

Screw

Screw

Knee Lifter Drawing Bar

Screw

Tread Releasing Lever

Knee Lifter Lever (right)

Spring

Connecting Rod

Pin

Screw

Bushing For Presser Bar

Presser Bar

Presser Block For Presser Bar

Screw

Screw

Spring

Screw

Nut

Screw

Presser Foot

Qt.

1

1

2

1

1

1

1

1

1

1

1

1

1

1

2

1

2

1

1

1

1

1

1

1

1

1

1

Remark

-26-

6.Upper feed

6

36

-27-

6 、 Upper Feed Parts

No.

24

25

26

27

18

19

30

31

32

15

16

17

18

19

20

21

22

23

8

9

10

11

12

13

14

3

4

5

1

2

6

7

40

41

42

43

44

45

46

33

34

35

36

37

38

39

47

48

49

50

51

52

53

54

55

56

57

58

Part number

34T5-501

35T5-503

34T5-503

35T5-501

J0.0.40

35T5-504

35T5-505

35T5-507

35T5-508

6WF5-002

33T1-013

34T5-507

22T2-019

35T5-511

6WF5-001

34T5-518

34T5-519

34T5-520

34T5-516

01/B602

34T5-521

34T5-538a

34T5-517

34T5-540

J0.0.35

34T5-536c

34T5-536b

34T5-536a

34T5-537

34T5-522

34T5-535

34T5-534

34T5-513b

34T5-506

34T5-506

35T3-301

34T5-527

34T5-539

17T4-002

34T5-523

61-04-01/B06

34T5-538b

34T5-538c

34T5-532

22T3-002B2

34T5-533

34T5-541

34T5-531

34T5-529

34T5-530

35T5-512

35T5-502

22T2-004

5WF4-003

36T5-008E3

J0.0.71

5WF4-001

5WF4-004

Name

Oil Felt

Screw

Nut

Spring

Screw

Shaft For Needle Bar Motion Bracket

Reel For Spring

Link

Adaptor

Slot For Sliding Block

Sliding Block

Screw

Screw

Guide Rail

Needle Bar Motion Bracket

Nut

Washer

Link For Eccentric

Presser Foot Lift Eccentric

Screw

Washer

Rear Bushing

Rear Crank

Screw

Screw

Cotton Rope

Oil Felt

Front Bushing

Shaft

Screw

Front Crabnk

Link

Screw

Plate For Presser Foot Lift

Nut

Set Block

Screw

Needle Bar Motion Shaft

Screw

Rear Crank

Nut

Oil Felt

Cotton Rope

Collar

Screw

Front Crank

Screw

Sliding Block Complete

Fork Lever

Pin

Link

Follow Presser Foot

Screw

Link

Screw

Screw

Connecting Pin

Feed Shaft Crank

-28-

Qt.

2

2

2

3

5

1

1

1

1

1

1

1

1

2

2

1

2

1

1

3

4

1

1

1

1

1

1

1

1

1

1

1

2

1

2

1

1

1

2

2

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

Remark

7.Oil pump

7

12

11

16

14

15

-29-

10

7 、 Oil Pump

No.

14

15

16

9

10

11

12

13

7

8

5

6

1

2

3

4

Part number

22T8-001

22T8-002

22T8-003

22T8-004

22T8-006

22T8-007

22T8-008A

22T8-009

22T8-010B

22T8-11C

22T8-012

22T8-013D

22T8-014

22T8-015

22T8-016

Name

Oil Pump

Screw

Screw

Screw

Washer

Cover For Oil Pump

Adjusting Plate For Oil Pump

Filter Complete

Screw

Oil Pipe

Oil Wick Set Plate Complete

Screw

Oil Pipe

Oil Return Pipe

Oil Felt

Pipe Clamp

Qt.

1

1

1

1

2

1

1

1

1

1

1

1

1

1

1

3

Remark

-30-

8.Oil reservoir and accessories

8

25

36

39

26

28

38

34

31

32

40

41

35

29

24

11

30

27

2

3

4

37

33

1

5

8

9

7

19

18

10

6

14

17

15

16

13

12

-31-

22

21

23

20

No.

30

31

32

33

34

26

27

28

29

.39

40

41

35

36

37

38

13

14

15

16

17

9

10

11

12

5

6

7

8

3

4

1

2

22

23

24

25

18

19

20

21

33TF-013

33TF-014

33TF-015

Part number

4WF5-001

22T9-001A2

22T9-001A3

2KT9-008

22T9-001A6

22T9-001A7

22T9-001A8

22T9-001A9

22T9-001A10

22T3-007C2

22T9-003B1

22T9-003B3

22T9-003B4

22T9-003B2

22T9-003B5

22T9-003B6

22T9-003B7

22T9-003B8

33TF-021

S14420020

GJX-2

22T9-017

22T9-013

22T9-012

22T9-009

22T9-010

33T1-002

22T9-007F2

33T1-027

Name

Oil Reservoir

Screw

Washer

Gasket

Hinge Pin

Spring

Knee Lifter Stop Bracket

Screw

Nut

Screw

Knee Lifter Prop Bar

Connector

Screw

Bent Rod

Bell

Bell Bracket

Screw

Pat

Split Stop Ring

Belt Guard Complete

Screw

Washer

Screw

Thread Winder Complete

Spool Stand Complete

Oil Tank

Magnet

Oil Pot

CUSHION

CUSHION

Hinge

Rubber Coat

Parts Bag

Bobbin

V-type Belt

Needle

Screwdriver (big)

Screwdriver

Screwdriver (small)

Wood Screw

Washer

-32-

Qt.

2

1

5

2

2

1

2

1

1

1

1 Pack

1

1

1

4

2

1

1

1

2

1

1

1

2

1

1

1

1

2

2

1

1

2

2

2

1

1

1

2

1

1

Remark

GC6-7D

This machine may only be operated by adequately trained operators only after having completely read and understood the instruction manual.

Parts are subject to changes in design without prior notice.

Certifi cate of the international ISO9001

Certifi cate of the

ISO14001

Certifi cate of the international CE

Certifi cate for

Ecolabelling Product

Certifi cate for Energy

Conservation Product

XI´AN TYPICAL EUROPE GmbH

Hertelsbrunnenring 9

D-67657 Kaiserslautern

Tel.: +49 (0)631 316019-0

Fax: +49 (0)631 316019-11

E-mail: [email protected]

www.typical-europe.com

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  • Brother XL5000

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