Yamaha bolt инструкция по эксплуатации

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Read this manual carefully before operating this vehicle.

OWNER’S MANUAL

XVS95CH

BP6-28199-70

[English (E)]

DIC183

UBP670E0.book Page 1 Monday, July 11, 2016 11:29 AM

EAU46091

Rea d this manual carefully b efore operatin g this vehicle. This manual shoul d stay with this vehicle if it is sol d .

UBP670E0.book Page 1 Monday, July 11, 2016 11:29 AM

Intro d uction

EAU45931

Congratulations on your purchase of the Yamaha XVS95CH. This model is the result of Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields.

This manual will give you an understanding of the operation, inspection, and basic maintenance of this motorcycle. If you have any questions concerning the operation or maintenance of your motorcycle, please consult a Yamaha dealer.

The design and manufacture of this Yamaha motorcycle fully comply with the emissions standards for clean air applicable at the date of manufacture. Yamaha has met these standards without reducing the performance or economy of operation of the motorcycle. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual.

Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual. If there is any question concerning this manual, please consult a Yamaha dealer.

EWA10022

WARNING

Please rea d this manual carefully an d completely b efore operatin g this motorcycle. Do not attempt to operate this motorcycle until you have attaine d a d equate knowle dg e of its controls an d operatin g features an d until you have b een traine d in safe an d proper ri d in g techniques. Re g ular inspections an d careful maintenance, alon g with g oo d ri d in g skills, will ensure that you safely enjoy the capa b ilities an d the relia b ility of this motorcycle.

UBP670E0.book Page 1 Monday, July 11, 2016 11:29 AM

Important manual information

WARNING

EAU10134

Particularly important information is distinguished in this manual by the following notations:

This is the safety alert sym b ol. It is use d to alert you to potential personal injury hazar d s. O b ey all safety messa g es that follow this sym b ol to avoi d possi b le injury or d eath.

A WARNING in d icates a hazar d ous situation which, if not avoi d e d , coul d result in d eath or serious injury.

NOTICE

A NOTICE in d icates special precautions that must b e taken to avoi d d ama g e to the vehicle or other property.

TIP

A TIP provides key information to make procedures easier or clearer.

*Product and specifications are subject to change without notice.

UBP670E0.book Page 2 Monday, July 11, 2016 11:29 AM

Important manual information

EAU10201

XVS95CH

OWNER’S MANUAL

©2016 b y Yamaha Motor Co., Lt d .

1st e d ition, June 2016

All ri g hts reserve d .

Any reprintin g or unauthorize d use without the written permission of

Yamaha Motor Co., Lt d . is expressly prohi b ite d .

Printe d in Japan.

UBP670E0.book Page 1 Monday, July 11, 2016 11:29 AM

Ta b le of contents

Location of important la b els

……….. 1-1

Safety information

………………………. 2-1

Description

………………………………… 3-1

Left view ………………………………….. 3-1

Right view ………………………………… 3-3

Controls and instruments …………… 3-5

Instrument an d control functions

… 4-1

Main switch ……………………………… 4-1

Indicator lights and warning lights…………………………………….. 4-1

Multi-function meter unit ……………. 4-3

Handlebar switches…………………… 4-5

Clutch lever ……………………………… 4-7

Shift pedal ……………………………….. 4-7

Brake lever……………………………….. 4-7

Brake pedal ……………………………… 4-8

Fuel tank cap ……………………………. 4-8

Fuel…………………………………………. 4-9

Fuel tank breather/overflow hose …………………………………… 4-10

Catalytic converter ………………….. 4-10

Steering lock…………………………… 4-11

Rider seat ………………………………. 4-12

Adjusting the shock absorber assemblies ………………………….. 4-13

Sidestand ………………………………. 4-14

Ignition circuit cut-off system ……. 4-15

For your safety – pre-operation checks

………………………………………..5-1

Operation an d important ri d in g points

…………………………………………. 6-1

Starting the engine…………………….. 6-1

Shifting …………………………………….. 6-2

Engine break-in ………………………….6-3

Parking …………………………………….. 6-4

Perio d ic maintenance an d a d justment

…………………………………. 7-1

Owner’s tool kits ……………………….. 7-2

Periodic maintenance chart for the emission control system…………..7-3

General maintenance and lubrication chart……………………… 7-5

Removing and installing the panel …………………………………….. 7-9

Checking the spark plugs …………… 7-9

Engine oil and oil filter cartridge…. 7-11

Replacing the air filter element ….. 7-14

Checking the throttle grip free play …………………………………….. 7-15

Valve clearance ………………………..7-15

Tires ……………………………………….7-15

Wheels …………………………………… 7-17

Adjusting the clutch lever free play …………………………………….. 7-18

Checking the brake lever free play …………………………………….. 7-19

Brake light switches ………………… 7-20

Checking the front and rear brake pads …………………………………… 7-20

Checking the brake fluid level …… 7-21

Changing the brake fluid ………….. 7-22

Drive belt slack ……………………….. 7-23

Checking and lubricating the cables…………………………………. 7-23

Checking and lubricating the throttle grip and cable …………… 7-24

Checking and lubricating the brake and shift pedals…………… 7-24

Checking and lubricating the brake and clutch levers …………. 7-25

Checking and lubricating the sidestand…………………………….. 7-25

Lubricating the swingarm pivots………………………………….. 7-26

Checking the front fork …………….. 7-26

Checking the steering………………. 7-27

Checking the wheel bearings ……. 7-27

Battery …………………………………… 7-27

Replacing the fuses …………………. 7-29

Replacing the headlight bulb…….. 7-30

Brake/tail light…………………………. 7-31

Replacing a turn signal light bulb ……………………………………. 7-32

License plate light……………………. 7-32

Supporting the motorcycle ……….. 7-33

Troubleshooting………………………. 7-33

Troubleshooting chart ……………… 7-35

UBP670E0.book Page 2 Monday, July 11, 2016 11:29 AM

Motorcycle care an d stora g e

……….8-1

Matte color caution …………………….8-1

Care ………………………………………….8-1

Storage ……………………………………..8-3

Specifications

………………………………9-1

Consumer information

……………….10-1

Identification numbers……………….10-1

Maintenance record ………………….10-3

YAMAHA MOTOR CANADA LTD.

MOTORCYCLE WARRANTY

GUIDE ………………………………….10-5

In d ex

…………………………………………11-1

Ta b le of contents

UBP670E0.book Page 1 Monday, July 11, 2016 11:29 AM

1

Location of important la b els

EAU10385

Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer.

1 5,6

3,4 2

1-1

2

UBP670E0.book Page 2 Monday, July 11, 2016 11:29 AM

1

• C

ANADA •

V

S

S

C

T

•

R A

506

N S P O

R

N

S

V

T

CAN ICES-2 / NMB-2

8KM-82377-10

3

TIRE INFORMATION

Cold tire normal pressure should be set as follows.

• Up to 90 kg (198 lbs) load

FRONT

REAR

: 225 kPa, (2.25 kgf/cm²), 33 psi

: 250 kPa, (2.50 kgf/cm²), 36 psi

• 90kg (198 lbs) ~ maximum load

FRONT

: 250 kPa, (2.50 kgf/cm²), 36 psi

REAR

: 280 kPa, (2.80 kgf/cm²), 41 psi

1TP-21668-A0

Location of important la b els

2 Bolt R-Spec

1

WARNING

High pressure gas contained.

Do not puncture, take apart or apply heat.

AVERTISSEMENT

Gaz sous pression.

Ne pas perforer, démonter ou chauffer.

2DX-22259-10

4

INFORMATION SUR LES PNEUS

La pression des pneus à froid doit normalement

être réglée comme suit.

• Jusqu’à 90 kg (198 lbs)

AVANT

ARRIERE

: 225 kPa, (2,25 kgf/cm²), 33 psi

: 250 kPa, (2,50 kgf/cm²), 36 psi

• Entre 90 kg (198 lbs) et charge maximale

AVANT

: 250 kPa, (2,50 kgf/cm²), 36 psi

ARRIERE

: 280 kPa, (2,80 kgf/cm²), 41 psi

1TP-21668-B0

1-2

UBP670E0.book Page 3 Monday, July 11, 2016 11:29 AM

Location of important la b els

1

5

AVERTISSEMENT

LIRE LE MANUEL DU PROPRIETAIRE AINSI QUE TOUTES

LES ETIQUETTES AVANT D’UTILISER CE VEHICULE.

TOUJOURS PORTER UN CASQUE DE MOTOCYCLISTE

APPROUVE,

des lunettes et des vêtements de protection.

1TP-2118K-B1

6

WARNING

BEFORE YOU OPERATE THIS VEHICLE, READ

THE OWNER’S MANUAL AND ALL LABELS.

ALWAYS WEAR AN APPROVED MOTORCYCLE

HELMET,

eye protection, and protective clothing.

1TP-2118K-A1

1-3

UBP670E0.book Page 1 Monday, July 11, 2016 11:29 AM

EAU1028B

Be a Responsi b le Owner

As the vehicle’s owner, you are responsible for the safe and proper operation of your motorcycle.

Motorcycles are single-track vehicles.

Their safe use and operation are dependent upon the use of proper riding techniques as well as the expertise of the operator. Every operator should know the following requirements before riding this motorcycle.

He or she should:



Obtain thorough instructions from a competent source on all aspects of motorcycle operation.



Observe the warnings and maintenance requirements in this Owner’s Manual.



Obtain qualified training in safe and proper riding techniques.



Obtain professional technical service as indicated in this Owner’s

Manual and/or when made necessary by mechanical conditions.



Never operate a motorcycle without proper training or instruction.

Take a training course. Beginners should receive training from a certified instructor. Contact an authorized motorcycle dealer to find out about the training courses nearest you.

Safe Ri d in g

Perform the pre-operation checks each time you use the vehicle to make sure it is in safe operating condition.

Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.

See page 5-1 for a list of pre-operation

checks.



This motorcycle is designed to carry the operator and a passenger.



The failure of motorists to detect and recognize motorcycles in traffic is the predominating cause of automobile/motorcycle accidents.

Many accidents have been caused by an automobile driver who did not see the motorcycle.

Making yourself conspicuous ap-

2-1

Safety information

pears to be very effective in reducing the chance of this type of accident.

Therefore:

• Wear a brightly colored jacket.

• Use extra caution when you are approaching and passing through intersections, since intersections are the most likely places for motorcycle accidents to occur.

• Ride where other motorists can see you. Avoid riding in another motorist’s blind spot.

• Never maintain a motorcycle without proper knowledge.

Contact an authorized motorcycle dealer to inform you on basic motorcycle maintenance.

Certain maintenance can only be carried out by certified staff.

2

UBP670E0.book Page 2 Monday, July 11, 2016 11:29 AM

2

Safety information



Many accidents involve inexperienced operators. In fact, many operators who have been involved in accidents do not even have a current motorcycle license.

• Make sure that you are qualified and that you only lend your motorcycle to other qualified operators.

• Know your skills and limits.

Staying within your limits may help you to avoid an accident.

• We recommend that you practice riding your motorcycle where there is no traffic until you have become thoroughly familiar with the motorcycle and all of its controls.



Many accidents have been caused by error of the motorcycle operator. A typical error made by the operator is veering wide on a turn due to excessive speed or undercornering (insufficient lean angle for the speed).

• Always obey the speed limit and never travel faster than warranted by road and traffic conditions.

• Always signal before turning or changing lanes. Make sure that other motorists can see you.



The posture of the operator and passenger is important for proper control.

• The operator should keep both hands on the handlebar and both feet on the operator footrests during operation to maintain control of the motorcycle.

• The passenger should always hold onto the operator, the seat strap or grab bar, if equipped, with both hands and keep both feet on the passenger footrests.

Never carry a passenger unless he or she can firmly place both feet on the passenger footrests.



Never ride under the influence of alcohol or other drugs.



This motorcycle is designed for on-road use only. It is not suitable for off-road use.

Protective Apparel

The majority of fatalities from motorcycle accidents are the result of head injuries. The use of a safety helmet is the single most critical factor in the prevention or reduction of head injuries.



Always wear an approved helmet.



Wear a face shield or goggles.

Wind in your unprotected eyes could contribute to an impairment of vision that could delay seeing a hazard.



The use of a jacket, heavy boots, trousers, gloves, etc., is effective in preventing or reducing abrasions or lacerations.



Never wear loose-fitting clothes, otherwise they could catch on the control levers, footrests, or wheels and cause injury or an accident.



Always wear protective clothing that covers your legs, ankles, and feet. The engine or exhaust system become very hot during or after operation and can cause burns.



A passenger should also observe the above precautions.

2-2

UBP670E0.book Page 3 Monday, July 11, 2016 11:29 AM

Avoi d Car b on Monoxi d e Poisonin g

All engine exhaust contains carbon monoxide, a deadly gas. Breathing carbon monoxide can cause headaches, dizziness, drowsiness, nausea, confusion, and eventually death.

Carbon Monoxide is a colorless, odorless, tasteless gas which may be present even if you do not see or smell any engine exhaust. Deadly levels of carbon monoxide can collect rapidly and you can quickly be overcome and unable to save yourself. Also, deadly levels of carbon monoxide can linger for hours or days in enclosed or poorly ventilated areas. If you experience any symptoms of carbon monoxide poisoning, leave the area immediately, get fresh air, and SEEK MEDICAL TREAT-

MENT.



Do not run engine indoors. Even if you try to ventilate engine exhaust with fans or open windows and doors, carbon monoxide can rapidly reach dangerous levels.



Do not run engine in poorly ventilated or partially enclosed areas such as barns, garages, or carports.



Do not run engine outdoors where engine exhaust can be drawn into a building through openings such as windows and doors.

Loa d in g

Adding accessories or cargo to your motorcycle can adversely affect stability and handling if the weight distribution of the motorcycle is changed. To avoid the possibility of an accident, use extreme caution when adding cargo or accessories to your motorcycle. Use extra care when riding a motorcycle that has added cargo or accessories.

Here, along with the information about accessories below, are some general guidelines to follow if loading cargo to your motorcycle:

The total weight of the operator, passenger, accessories and cargo must not exceed the maximum load limit.

Operation of an overloa d e d vehicle coul d cause an acci d ent.

Maximum loa d :

205 kg (452 lb)

2-3

Safety information

When loading within this weight limit, keep the following in mind:



Cargo and accessory weight should be kept as low and close to the motorcycle as possible. Securely pack your heaviest items as close to the center of the vehicle as possible and make sure to distribute the weight as evenly as possible on both sides of the motorcycle to minimize imbalance or instability.



Shifting weights can create a sudden imbalance. Make sure that accessories and cargo are securely attached to the motorcycle before riding. Check accessory mounts and cargo restraints frequently.

• Properly adjust the suspension for your load (suspension-adjustable models only), and check the condition and pressure of your tires.

• Never attach any large or heavy items to the handlebar, front fork, or front fender. These items, including such cargo as sleeping bags, duffel bags, or

2

UBP670E0.book Page 4 Monday, July 11, 2016 11:29 AM

2

Safety information

tents, can create unstable handling or a slow steering response.



This vehicle is not d esi g ne d to pull a trailer or to b e attache d to a si d ecar.

Genuine Yamaha Accessories

Choosing accessories for your vehicle is an important decision. Genuine

Yamaha accessories, which are available only from a Yamaha dealer, have been designed, tested, and approved by Yamaha for use on your vehicle.

Many companies with no connection to Yamaha manufacture parts and accessories or offer other modifications for Yamaha vehicles. Yamaha is not in a position to test the products that these aftermarket companies produce.

Therefore, Yamaha can neither endorse nor recommend the use of accessories not sold by Yamaha or modifications not specifically recommended by Yamaha, even if sold and installed by a Yamaha dealer.

Aftermarket Parts, Accessories, an d

Mo d ifications

While you may find aftermarket products similar in design and quality to genuine Yamaha accessories, recognize that some aftermarket accessories or modifications are not suitable because of potential safety hazards to you or others. Installing aftermarket products or having other modifications performed to your vehicle that change any of the vehicle’s design or operation characteristics can put you and others at greater risk of serious injury or death. You are responsible for injuries related to changes in the vehicle.

Keep the following guidelines in mind, as well as those provided under “Loading” when mounting accessories.



Never install accessories or carry cargo that would impair the performance of your motorcycle.

Carefully inspect the accessory before using it to make sure that it does not in any way reduce ground clearance or cornering clearance, limit suspension travel,

2-4 steering travel or control operation, or obscure lights or reflectors.

• Accessories fitted to the handlebar or the front fork area can create instability due to improper weight distribution or aerodynamic changes. If accessories are added to the handlebar or front fork area, they must be as lightweight as possible and should be kept to a minimum.

• Bulky or large accessories may seriously affect the stability of the motorcycle due to aerodynamic effects. Wind may attempt to lift the motorcycle, or the motorcycle may become unstable in cross winds. These accessories may also cause instability when passing or being passed by large vehicles.

• Certain accessories can displace the operator from his or her normal riding position. This improper position limits the freedom of movement of the

UBP670E0.book Page 5 Monday, July 11, 2016 11:29 AM operator and may limit control ability, therefore, such accessories are not recommended.



Use caution when adding electrical accessories. If electrical accessories exceed the capacity of the motorcycle’s electrical system, an electric failure could result, which could cause a dangerous loss of lights or engine power.

Aftermarket Tires an d Rims

The tires and rims that came with your motorcycle were designed to match the performance capabilities and to provide the best combination of handling, braking, and comfort. Other tires, rims, sizes, and combinations may not be appropriate. Refer to page

7-15 for tire specifications and more in-

formation on replacing your tires.

Transportin g the Motorcycle

Be sure to observe following instructions before transporting the motorcycle in another vehicle.



Remove all loose items from the motorcycle.



Check that the fuel cock (if equipped) is in the “OFF” position and that there are no fuel leaks.



Point the front wheel straight ahead on the trailer or in the truck bed, and choke it in a rail to prevent movement.



Shift the transmission in gear (for models with a manual transmission).



Secure the motorcycle with tiedowns or suitable straps that are attached to solid parts of the motorcycle, such as the frame or upper front fork triple clamp (and not, for example, to rubber-mounted handlebars or turn signals, or parts that could break). Choose the location for the straps carefully so the straps will not rub against painted surfaces during transport.



The suspension should be compressed somewhat by the tiedowns, if possible, so that the motorcycle will not bounce excessively during transport.

2-5

Safety information

2

3

UBP670E0.book Page 1 Monday, July 11, 2016 11:29 AM

Description

Left view

Bolt

1 2

7 6

1. Headlight (page 7-30)

2. Owner’s tool kit (page 7-2)

3. Shock absorber assembly spring preload adjusting ring (page 4-13)

4. Fuses (page 7-29)

5. Engine oil drain bolt (page 7-11)

6. Shift pedal (page 4-7)

7. Engine oil filler cap (page 7-11)

5

3-1

4 3

EAU32221

UBP670E0.book Page 2 Monday, July 11, 2016 11:29 AM

Bolt R-Spec

1 2

Description

3

7 6

1. Headlight (page 7-30)

2. Owner’s tool kit (page 7-2)

3. Shock absorber assembly spring preload adjusting ring (page 4-13)

4. Fuses (page 7-29)

5. Engine oil drain bolt (page 7-11)

6. Shift pedal (page 4-7)

7. Engine oil filler cap (page 7-11)

5

3-2

4 3

UBP670E0.book Page 3 Monday, July 11, 2016 11:29 AM

3

Description

Ri

g

ht view

Bolt

1 2 3 4 5 6 7 8

EAU32231

1. License plate light (page 7-32)

2. Brake/tail light (page 7-31)

3. Battery (page 7-27)

4. Rear brake fluid reservoir (page 7-21)

5. Air filter element (page 7-14)

6. Fuel tank cap (page 4-8)

7. Main switch (page 4-1)

11 10 9

8. Steering lock (page 4-11)

9. Engine oil filter cartridge (page 7-11)

10.Rear brake light switch (page 7-20)

11.Brake pedal (page 4-8)

3-3

UBP670E0.book Page 4 Monday, July 11, 2016 11:29 AM

Bolt R-Spec

1 2 3 4 5 6 7 8

Description

3

1. License plate light (page 7-32)

2. Brake/tail light (page 7-31)

3. Battery (page 7-27)

4. Rear brake fluid reservoir (page 7-21)

5. Air filter element (page 7-14)

6. Fuel tank cap (page 4-8)

7. Main switch (page 4-1)

8. Steering lock (page 4-11)

9. Engine oil filter cartridge (page 7-11)

11 10 9

10.Rear brake light switch (page 7-20)

11.Brake pedal (page 4-8)

3-4

3

UBP670E0.book Page 5 Monday, July 11, 2016 11:29 AM

Description

Controls an

d

instruments

1 2 3 4 5 6

EAU10431

7

1. Clutch lever (page 4-7)

2. Left handlebar switches (page 4-5)

3. Multi-function meter unit (page 4-3)

4. Front brake fluid reservoir (page 7-21)

5. Right handlebar switches (page 4-5)

6. Brake lever (page 4-7)

7. Throttle grip (page 7-15)

3-5

UBP670E0.book Page 1 Monday, July 11, 2016 11:29 AM

Instrument an d control functions

Main switch

OFF

ON

EAU55831 EAU10542

ON

All electrical circuits are supplied with power; the meter lighting, taillight, license plate light and position lights come on, and the engine can be started. The key cannot be removed.

TIP

The headlight comes on automatically when the engine is started and stays on until the key is turned to “OFF”, even if the engine stalls.

The main switch controls the ignition and lighting systems. The various main switch positions are described below.

ECA17961

NOTICE

Do not use metal key chains or keep more than one key on the same key rin g . While the vehicle is in motion, a metal key chain, metallic key rin g s, or a dd itional keys coul d contact surroun d in g components an d scratch them. Therefore, it is recommen d e d to use a cloth or leather key chain.

EAU45752

OFF

All electrical systems are off. The key can be removed.

EWA10073

WARNING

Never turn the key to “OFF” while the vehicle is movin g , otherwise the electrical systems will b e switche d off, which may result in loss of control or an acci d ent.

EAU49399

In

d

icator li

g

hts an

d

warnin

g

li

g

hts

1 2 3

4 5 6

1. Oil level warning light “ ”

2. Turn signal indicator light “

3. Fuel level warning light “ ”

4. High beam indicator light “ ”

5. Neutral indicator light “ ”

6. Engine trouble warning light “ ”

”

Turn si g nal in d icator li g ht “

EAU11022

”

This indicator light flashes when a turn signal light is flashing.

EAU11061

Neutral in d icator li g ht “ ”

This indicator light comes on when the transmission is in the neutral position.

4

4-1

UBP670E0.book Page 2 Monday, July 11, 2016 11:29 AM

4

Instrument an d control functions

Hi g h b eam in d icator li g ht “ ”

EAU11081

This indicator light comes on when the high beam of the headlight is switched on.



This model is equipped with a selfdiagnosis device for the oil level detection circuit. If a problem is detected in the oil level detection circuit, the oil level warning light will flash repeatedly. If this occurs, have a Yamaha dealer check the vehicle.

EAU11256

Oil level warnin g li g ht “ ”

This warning light comes on if the engine oil level is low.

The electrical circuit of the warning light can be checked by turning the key to “ON”. The warning light should come on for a few seconds and then go off.

If the warning light does not come on initially when the key is turned to “ON”, or if the warning light remains on after confirming that the oil level is correct

(see page 7-11), have a Yamaha dealer

check the vehicle.

TIP



Even if the oil level is sufficient, the warning light may flicker when riding on a slope or during sudden acceleration or deceleration, but this is not a malfunction.

EAU11368

Fuel level warnin g li g ht “ ”

This warning light comes on when the fuel level drops below approximately

2.8 L (0.74 US gal, 0.62 Imp.gal). When this occurs, refuel as soon as possible.

The electrical circuit of the warning light can be checked by turning the key to “ON”. The warning light should come on for a few seconds and then go off.

If the warning light does not come on initially when the key is turned to “ON”, or if the warning light remains on after refueling, have a Yamaha dealer check the vehicle.

TIP

This model is equipped with a self-diagnosis device for the fuel level detection circuit. If a problem is detected in

4-2 the fuel level detection circuit, the fuel level warning light will flash repeatedly.

If this occurs, have a Yamaha dealer check the vehicle.

EAU46443

En g ine trou b le warnin g li g ht “ ”

This warning light comes on if a problem is detected in the electrical circuit monitoring the engine. If this occurs, have a Yamaha dealer check the self-

diagnosis system. (See page 4-5 for an

explanation of the self-diagnosis device.)

The electrical circuit of the warning light can be checked by turning the key to “ON”. The warning light should come on for a few seconds, and then go off.

If the warning light does not come on initially when the key is turned to “ON”, or if the warning light remains on, have a Yamaha dealer check the electrical circuit.

UBP670E0.book Page 3 Monday, July 11, 2016 11:29 AM

TIP

This warning light will come on when the key is turned to “ON” and the start switch is pushed, but this does not indicate a malfunction.

Instrument an d control functions

Multi-function meter unit

EAU55815

1

2

 a clock

 a self-diagnosis device

TIP

The key must be turned to “ON” before you can use the “SELECT” and “RE-

SET” switches.

4

1. Speedometer

2. Odometer/tripmeters/fuel reserve tripmeter/clock

EWA12423

WARNING

Be sure to stop the vehicle b efore makin g any settin g chan g es to the multi-function meter unit. Chan g in g settin g s while ri d in g can d istract the operator an d increase the risk of an acci d ent.

The multi-function meter unit is equipped with the following:

 a speedometer

 an odometer

 two tripmeters

 a fuel reserve tripmeter

4-3

1. “SELECT” switch

2. “RESET” switch

1

2

Spee d ometer

The speedometer shows the vehicle’s traveling speed.

UBP670E0.book Page 4 Monday, July 11, 2016 11:29 AM

4

Instrument an d control functions

O d ometer, tripmeters, fuel reserve tripmeter an d clock

1

1. Odometer/tripmeters/fuel reserve tripmeter/clock

The odometer shows the total distance traveled by the vehicle.

The tripmeters show the distance traveled since they were last reset.

The fuel reserve tripmeter shows the distance traveled on the fuel reserve.

The clock displays time in 12-hour format.

TIP



The odometer will lock at 999999.



The tripmeters will reset and continue counting after 999.9 is reached.

Push the “SELECT” switch to change the display between the odometer

“ODO”, tripmeters 1 and 2 “TRIP 1” and “TRIP 2”, and the clock in the following order:

ODO

→

TRIP 1

→

TRIP 2

→

clock

→

ODO

If the fuel level warning light comes on

(see page 4-1), the display will change

to the fuel reserve tripmeter “TRIP F” and start counting the distance traveled from that point. In this case, push the “SELECT” switch to change the display in the following order:

TRIP F

→

TRIP 1

→

TRIP 2

→

clock

→

ODO

→

TRIP F

To reset a tripmeter, use the “SELECT” switch to change the display to the desired tripmeter and then push the “RE-

SET” switch for one second.

The fuel reserve tripmeter can be reset manually, or after refueling and traveling 5 km (3 mi) it will reset automatically and disappear from the display.

To set the clock

1

1. Clock

1. Push the “SELECT” and “RESET” switches for three seconds. The hour digits will start flashing.

2. Use the “SELECT” switch to set the hours.

3. Push the “RESET” switch. The minute digits will start flashing.

4. Use the “SELECT” switch to set the minutes.

5. Push the “RESET” switch for two seconds to confirm settings and start the clock.

4-4

UBP670E0.book Page 5 Monday, July 11, 2016 11:29 AM

Selfd ia g nosis d evice

1

2

1. Error code display

2. Engine trouble warning light “ ”

This model is equipped with a self-diagnosis device for various electrical circuits.

If a problem is detected in any of those circuits, the engine trouble warning light will come on and the display will indicate an error code.

If the display indicates any error codes, note the code number and have a

Yamaha dealer check the vehicle.

Instrument an d control functions

EAU1234K ECA11591

NOTICE

If the d isplay in d icates an error cod e, the vehicle shoul d b e checke d as soon as possi b le in or d er to avoi d en g ine d ama g e.

Han

d

le

b

ar switches

Left

1

2

3

1. Dimmer switch “ / ”

2. Turn signal switch “ / ”

3. Horn switch “ ”

4

4-5

UBP670E0.book Page 6 Monday, July 11, 2016 11:29 AM

4

Instrument an d control functions

Ri g ht

1

2

3

4

has traveled both about 150 m (490 ft) and for approximately 15 seconds.

However, the turn signal lights can also be canceled manually by pushing the switch in after it has returned to the center position.

TIP

The self-canceling system only operates when the vehicle is moving, so that the turn signal lights will not selfcancel while you are stopped at an intersection.

1. Engine stop switch “ / ”

2. “SELECT” switch

3. “RESET” switch

4. Start switch “ ”

EAU12401

Dimmer switch “ / ”

Set this switch to “ ” for the high beam and to “ ” for the low beam.

Horn switch “ ”

EAU12501

Press this switch to sound the horn.

EAU12431

Turn si g nal switch “ / ”

To signal a right-hand turn, push this switch to “ ”. To signal a left-hand turn, push this switch to “ ”. When released, the switch returns to the center position.

Since this model is equipped with a self-canceling system, the turn signal lights will self-cancel after the vehicle

EAU12662

En g ine stop switch “ / ”

Set this switch to “ ” before starting the engine. Set this switch to “ ” to stop the engine in case of an emergency, such as when the vehicle overturns or when the throttle cable is stuck.

4-6

EAU12713

Start switch “ ”

Push this switch to crank the engine

with the starter. See page 6-1 for start-

ing instructions prior to starting the engine.

EAU41701

The engine trouble warning light will come on when the key is turned to

“ON” and the start switch is pushed, but this does not indicate a malfunction.

EAU55701

“SELECT” switch

This switch is used to perform selections in the odometer and tripmeters and to set the clock of the multi-function meter unit.

See “Multi-function meter unit” on

page 4-3 for detailed information.

EAU55711

“RESET” switch

This switch is used to reset the tripmeters and to set the clock of the multifunction meter unit.

See “Multi-function meter unit” on

page 4-3 for detailed information.

UBP670E0.book Page 7 Monday, July 11, 2016 11:29 AM

Clutch lever

1

EAU12822

Shift pe

d

al

Instrument an d control functions

EAU12872 EAU12892

Brake lever

1

2

1. Clutch lever

The clutch lever is located on the left side of the handlebar. To disengage the clutch, pull the lever toward the handlebar grip. To engage the clutch, release the lever. The lever should be pulled rapidly and released slowly for smooth clutch operation.

The clutch lever is equipped with a clutch switch, which is part of the igni-

tion circuit cut-off system. (See page

4-15.)

1

1. Shift pedal

2. Neutral position

The shift pedal is located on the left side of the motorcycle and is used in combination with the clutch lever when shifting the gears of the 5-speed constant-mesh transmission equipped on this motorcycle.

1. Brake lever

The brake lever is located on the right side of the handlebar. To apply the front brake, pull the lever toward the throttle grip.

4

4-7

UBP670E0.book Page 8 Monday, July 11, 2016 11:29 AM

4

Instrument an d control functions

Brake pe

d

al

1

EAU12944

1. Brake pedal

The brake pedal is located on the right side of the motorcycle. To apply the rear brake, press down on the brake pedal.

Fuel tank cap

1

2

3

1. Fuel tank cap lock cover

2. “ ” mark

3. Lock.

4. Unlock.

4

EAU13125

2. Turn the key counterclockwise to the original position, remove it, and then close the lock cover.

TIP

The fuel tank cap cannot be installed unless the key is in the lock. In addition, the key cannot be removed if the cap is not properly installed and locked.

EWA10132

WARNING

Make sure that the fuel tank cap is properly installe d b efore ri d in g .

Leakin g fuel is a fire hazar d .

To remove the fuel tank cap

Slide the fuel tank cap lock cover open, insert the key into the lock, and then turn it 1/4 turn clockwise. The lock will be released and the fuel tank cap can be removed.

To install the fuel tank cap

1. Insert the fuel tank cap into the tank opening with the key inserted in the lock and with the “ ” mark facing forward.

4-8

UBP670E0.book Page 9 Monday, July 11, 2016 11:29 AM

Instrument an d control functions

EAU13222

Fuel

Make sure there is sufficient gasoline in the tank.

EWA10882

WARNING

Gasoline an d g asoline vapors are extremely flamma b le. To avoi d fires an d explosions an d to re d uce the risk of injury when refuelin g , follow these instructions.

1. Before refueling, turn off the engine and be sure that no one is sitting on the vehicle. Never refuel while smoking, or while in the vicinity of sparks, open flames, or other sources of ignition such as the pilot lights of water heaters and clothes dryers.

2. Do not overfill the fuel tank. When refueling, be sure to insert the pump nozzle into the fuel tank filler hole. Stop filling when the fuel reaches the bottom of the filler tube. Because fuel expands when it heats up, heat from the engine or the sun can cause fuel to spill out of the fuel tank.

2 1

1. Fuel tank filler tube

2. Maximum fuel level

3. Wipe up any spilled fuel immediately.

NOTICE:

Imme d iately wipe off spille d fuel with a clean, d ry, soft cloth, since fuel may d eteriorate painte d surfaces or plastic parts.

[ECA10072]

4. Be sure to securely close the fuel tank cap.

EWA15152

WARNING

Gasoline is poisonous an d can cause injury or d eath. Han d le g asoline with care. Never siphon g asoline b y mouth. If you shoul d swallow some g asoline or inhale a lot of g asoline vapor, or g et some g asoline in your eyes, see your d octor imme d iately. If

4-9

g asoline spills on your skin, wash with soap an d water. If g asoline spills on your clothin g , chan g e your clothes.

EAU13375

Recommen d e d fuel:

Regular unleaded gasoline (Gasohol

[E10] acceptable)

Fuel tank capacity:

13 L (3.4 US gal, 2.9 Imp.gal)

Fuel reserve amount (when the fuel level warnin g li g ht comes on):

2.8 L (0.74 US gal, 0.62 Imp.gal)

ECA11401

NOTICE

Use only unlea d e d g asoline. The use of lea d e d g asoline will cause severe d ama g e to internal en g ine parts, such as the valves an d piston rin g s, as well as to the exhaust system.

Your Yamaha engine has been designed to use regular unleaded gasoline with a pump octane number

[(R+M)/2] of 86 or higher, or a research octane number of 91 or higher. If knocking (or pinging) occurs, use a

4

UBP670E0.book Page 10 Monday, July 11, 2016 11:29 AM

4

Instrument an d control functions

gasoline of a different brand or premium unleaded fuel. Use of unleaded fuel will extend spark plug life and reduce maintenance costs.

Gasohol

There are two types of gasohol: gasohol containing ethanol and that containing methanol. Gasohol containing ethanol can be used if the ethanol content does not exceed 10% (E10). Gasohol containing methanol is not recommended by Yamaha because it can cause damage to the fuel system or vehicle performance problems.

EAUB1302

Fuel tank

b

reather/overflow hose

1

2

1. Fuel tank breather/overflow hose

2. Clamp

Before operating the motorcycle:



Check the fuel tank breather/overflow hose connection.



Check the fuel tank breather/overflow hose for cracks or damage, and replace it if necessary.



Make sure that the end of the fuel tank breather/overflow hose is not blocked, and clean it if necessary.



Make sure that the fuel tank breather/overflow hose is routed through the clamp.

EAU13434

Catalytic converter

This model is equipped with a catalytic converter in the exhaust system.

EWA10863

WARNING

The exhaust system is hot after operation. To prevent a fire hazar d or b urns:



Do not park the vehicle near possi b le fire hazar d s such as g rass or other materials that easily b urn.



Park the vehicle in a place where pe d estrians or chil d ren are not likely to touch the hot exhaust system.



Make sure that the exhaust system has coole d d own b efore d oin g any maintenance work.



Do not allow the en g ine to i d le more than a few minutes. Lon g i d lin g can cause a b uil d -up of heat.

4-10

UBP670E0.book Page 11 Monday, July 11, 2016 11:29 AM

Instrument an d control functions

To unlock the steerin g

ECA10702

NOTICE

Use only unlea d e d g asoline. The use of lea d e d g asoline will cause unrepaira b le d ama g e to the catalytic converter.

To lock the steerin g

EAU55663

Steerin

g

lock

The steering lock is located on the right side of the vehicle between the upper and lower steering brackets.

1

LO

L

O

C

K

2

LO

U

N

LO

C

K

1

1. Steering lock

2. Lock.

1. Turn the handlebar all the way to the left.

2. Insert the key into the steering lock and turn it 1/2 turn clockwise.

3. Remove the key from the lock.

TIP

If the steering lock is difficult to engage, try turning the handlebars back to the right slightly.

1. Unlock.

1. Insert the key into the steering lock.

2. Turn the key 1/2 turn counterclockwise.

3. Remove the key.

4-11

4

UBP670E0.book Page 12 Monday, July 11, 2016 11:29 AM

4

Instrument an d control functions

EAU55822

Ri

d

er seat

To remove the ri d er seat

1. Remove panel A. (See page 7-9.)

2. Remove the bolt.

1

1

2

1

1. Bolt

3. Lift the front of the rider seat up, and then pull the rider seat off.

1. Projection

2. Seat holder

2. Place the rider seat in the original position.

3. While pushing the front of the rider seat down so that there is no space between the rubber dampers and the frame, tighten the bolt to the specified torque.

1. Rubber damper

Ti g htenin g torque:

Rider seat fitting bolt:

16 N·m (1.6 kgf·m, 12 lb·ft)

4. Install the panel.

TIP

Make sure that the rider seat is properly secured before riding.

To install the ri d er seat

1. Insert the projection on the rear of the rider seat into the seat holder as shown.

4-12

UBP670E0.book Page 13 Monday, July 11, 2016 11:29 AM

Instrument an d control functions

EAU59232

A

d

justin

g

the shock a

b

sor

b

er assem

b

lies

EWA10211

WARNING

Always a d just b oth shock a b sor b er assem b lies equally, otherwise poor han d lin g an d loss of sta b ility may result.

Each shock absorber assembly is equipped with a spring preload adjusting ring.

When making this adjustment, use the special wrench and extension bar included in the additional tool kit, which was handed out separately at the purchase of the vehicle.

ECA10102

NOTICE

To avoi d d ama g in g the mechanism, d o not attempt to turn b eyon d the maximum or minimum settin g s.

Adjust the spring preload as follows.

To increase the spring preload and thereby harden the suspension, turn the adjusting ring on each shock absorber assembly in direction (a). To decrease the spring preload and thereby soften the suspension, turn the adjusting ring on each shock absorber assembly in direction (b).

Bolt

(a)

(b)

1 2

1. Extension bar

2. Special wrench

3

3. Spring preload adjusting ring

4. Position indicator

Sprin g preloa d settin g :

Minimum (soft):

1

Standard:

2

Maximum (hard):

5

1

2

3

4

5

4

4-13

TIP

Align the appropriate notch in the adjusting ring with the position indicator on the shock absorber.

Bolt R-Spec

(b)

(a)

1 2

1. Extension bar

2. Special wrench

3

3. Spring preload adjusting ring

4. Stopper

4

Sprin g preloa d settin g :

Minimum (soft):

0 notch(es) in direction (a)*

Standard:

1 notch(es) in direction (a)*

Maximum (hard):

4 notch(es) in direction (a)*

* With the adjusting ring fully turned in direction (b)

4

UBP670E0.book Page 14 Monday, July 11, 2016 11:29 AM

4

Instrument an d control functions

EWA10232

WARNING

These shock a b sor b er assem b lies contain hi g hly pressurize d nitro g en g as. Rea d an d un d erstan d the followin g information b efore han d lin g the shock a b sor b er assem b lies.



Do not tamper with or attempt to open the cylin d er assem b lies.



Do not su b ject the shock a b sor b er assem b lies to an open flame or other hi g h heat source.

This may cause the unit to explo d e d ue to excessive g as pressure.



Do not d eform or d ama g e the cylin d ers in any way. Cylin d er d ama g e will result in poor d ampin g performance.



Do not d ispose of a d ama g e d or worn-out shock a b sor b er assem b ly yourself. Take the shock a b sor b er assem b ly to a Yamaha d ealer for any service.

EAU15306

Si

d

estan

d

The sidestand is located on the left side of the frame. Raise the sidestand or lower it with your foot while holding the vehicle upright.

TIP

The built-in sidestand switch is part of the ignition circuit cut-off system, which cuts the ignition in certain situations. (See the following section for an explanation of the ignition circuit cutoff system.)

EWA10242

WARNING

The vehicle must not b e ri dd en with the si d estan d d own, or if the si d estan d cannot b e properly move d up

(or d oes not stay up), otherwise the si d estan d coul d contact the g roun d an d d istract the operator, resultin g in a possi b le loss of control.

Yamaha’s i g nition circuit cut-off system has b een d esi g ne d to assist the operator in fulfillin g the responsi b ility of raisin g the si d estan d b efore startin g off. Therefore, check this system re g ularly an d have a

Yamaha d ealer repair it if it d oes not function properly.

4-14

UBP670E0.book Page 15 Monday, July 11, 2016 11:29 AM

EAU44893

I

g

nition circuit cut-off system

The ignition circuit cut-off system

(comprising the sidestand switch, clutch switch and neutral switch) has the following functions.



It prevents starting when the transmission is in gear and the sidestand is up, but the clutch lever is not pulled.



It prevents starting when the transmission is in gear and the clutch lever is pulled, but the sidestand is still down.



It cuts the running engine when the transmission is in gear and the sidestand is moved down.

Periodically check the operation of the ignition circuit cut-off system according to the following procedure.

Instrument an d control functions

4

4-15

UBP670E0.book Page 16 Monday, July 11, 2016 11:29 AM

4

Instrument an d control functions

With the engine turned off:

1. Move the sidestand down.

2. Make sure that the engine stop switch is set to “

3. Turn the key on.

4. Shift the transmission into the neutral position.

5. Push the start switch.

Does the engine start?

”.

YES

With the engine still running:

6. Move the sidestand up.

7. Keep the clutch lever pulled.

8. Shift the transmission into gear.

9. Move the sidestand down.

Does the engine stall?

YES

NO

NO

After the engine has stalled:

10. Move the sidestand up.

11. Keep the clutch lever pulled.

12. Push the start switch.

Does the engine start?

YES NO

The system is OK.

The motorcycle can be ridden.

4-16

WARNING

If a malfunction is noted, have a Yamaha dealer check the system before riding.

The neutral switch may not be working correctly.

The motorcycle should not be ridden

until checked by a Yamaha dealer.

The sidestand switch may not be working correctly.

The motorcycle should not be ridden

until checked by a Yamaha dealer.

The clutch switch may not be working correctly.

The motorcycle should not be ridden

until checked by a Yamaha dealer.

UBP670E0.book Page 1 Monday, July 11, 2016 11:29 AM

For your safety – pre-operation checks

EAU15599

Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the Owner’s Manual.

EWA11152

WARNING

Failure to inspect or maintain the vehicle properly increases the possi b ility of an acci d ent or equipment d ama g e.

Do not operate the vehicle if you fin d any pro b lem. If a pro b lem cannot b e correcte d b y the proce d ures provi d e d in this manual, have the vehicle inspecte d b y a Yamaha d ealer.

Before using this vehicle, check the following points:

ITEM CHECKS PAGE

Fuel

En g ine oil

Front b rake

• Check fuel level in fuel tank.

• Refuel if necessary.

• Check fuel line for leakage.

• Check fuel tank breather/overflow hose for obstructions, cracks or damage, and check hose connection.

• Check oil level in engine.

• If necessary, add recommended oil to specified level.

• Check vehicle for oil leakage.

• Check operation.

• If soft or spongy, have Yamaha dealer bleed hydraulic system.

• Check brake pads for wear.

• Replace if necessary.

• Check fluid level in reservoir.

• If necessary, add specified brake fluid to specified level.

• Check hydraulic system for leakage.

4-9, 4-10

7-11

7-20, 7-21

5

5-1

UBP670E0.book Page 2 Monday, July 11, 2016 11:29 AM

5

For your safety – pre-operation checks

Rear b

Clutch rake

Throttle

Control ca

Wheels an

Brake an

Brake an

Si d estan g d d d rip b d

ITEM les

tires

shift pe d als

clutch levers

Chassis fasteners

Instruments, li g hts, si g nals an d switches

CHECKS

• Check operation.

• If soft or spongy, have Yamaha dealer bleed hydraulic system.

• Check brake pads for wear.

• Replace if necessary.

• Check fluid level in reservoir.

• If necessary, add specified brake fluid to specified level.

• Check hydraulic system for leakage.

• Check operation.

• Lubricate cable if necessary.

• Check lever free play.

• Adjust if necessary.

• Make sure that operation is smooth.

• Check throttle grip free play.

• If necessary, have Yamaha dealer adjust throttle grip free play and lubricate cable and grip housing.

• Make sure that operation is smooth.

• Lubricate if necessary.

• Check for damage.

• Check tire condition and tread depth.

• Check air pressure.

• Correct if necessary.

• Make sure that operation is smooth.

• Lubricate pedal pivoting points if necessary.

• Make sure that operation is smooth.

• Lubricate lever pivoting points if necessary.

• Make sure that operation is smooth.

• Lubricate pivot if necessary.

• Make sure that all nuts, bolts and screws are properly tightened.

• Tighten if necessary.

• Check operation.

• Correct if necessary.

5-2

PAGE

7-20, 7-21

7-18

7-15, 7-24

7-23

7-15, 7-17

7-24

7-25

7-25

—

—

UBP670E0.book Page 3 Monday, July 11, 2016 11:29 AM

ITEM

Si d estan d switch

For your safety – pre-operation checks

CHECKS

• Check operation of ignition circuit cut-off system.

• If system is not working correctly, have Yamaha dealer check vehicle.

PAGE

4-14

5

5-3

UBP670E0.book Page 1 Monday, July 11, 2016 11:29 AM

6

Operation an d important ri d in g points

EAU15952

Read the Owner’s Manual carefully to become familiar with all controls. If there is a control or function you do not understand, ask your Yamaha dealer.

EWA10272

WARNING

Failure to familiarize yourself with the controls can lea d to loss of control, which coul d cause an acci d ent or injury.

TIP

This model is equipped with:

 a lean angle sensor to stop the engine in case of a turnover. In this case, the display will indicate error code 30, but this is not a malfunction. Turn the key to “OFF” and then to “ON” to clear the error code. Failing to do so will prevent the engine from starting even though the engine will crank when pushing the start switch.

 an engine auto-stop system. The engine stops automatically if left idling for 20 minutes. If the engine stops, simply push the start switch to restart the engine.

EAU48712 EAU47105

Startin

g

the en

g

ine

In order for the ignition circuit cut-off system to enable starting, one of the following conditions must be met:



The transmission is in the neutral position.



The transmission is in gear with the clutch lever pulled and the sidestand up.

See page 4-15 for more informa-

tion.

1. Turn the key to “ON” and make sure that the engine stop switch is set to “ ”.

The following warning lights should come on for a few seconds, then go off.



Oil level warning light



Fuel level warning light



Engine trouble warning light

ECA15485

NOTICE

If a warnin g li g ht d oes not come on initially when the key is turne d to

“ON”, or if a warnin g li g ht remains on, see pa g

e 4-1 for the correspon

d in g warnin g li g ht circuit check.

6-1

UBP670E0.book Page 2 Monday, July 11, 2016 11:29 AM

Operation an d important ri d in g points

2. Shift the transmission into the neutral position. The neutral indicator light should come on. If not, ask a Yamaha dealer to check the electrical circuit.

3. Start the engine by pushing the start switch.

If the engine fails to start, release the start switch, wait a few seconds, and then try again. Each starting attempt should be as short as possible to preserve the battery. Do not crank the engine more than 10 seconds on any one attempt.

ECA11043

NOTICE

For maximum en g ine life, never accelerate har d when the en g ine is col d !

Shiftin

g

2

EAU16673

1

1. Shift pedal

2. Neutral position

Shifting gears lets you control the amount of engine power available for starting off, accelerating, climbing hills, etc.

The gear positions are shown in the illustration.

TIP

To shift the transmission into the neutral position, press the shift pedal down repeatedly until it reaches the end of its travel, and then slightly raise it.

ECA10261

NOTICE



Even with the transmission in the neutral position, d o not coast for lon g perio d s of time with the en g ine off, an d d o not tow the motorcycle for lon g d istances. The transmission is properly lu b ricate d only when the en g ine is runnin g . Ina d equate lu b rication may d ama g e the transmission.



Always use the clutch while chan g in g g ears to avoi d d ama g in g the en g ine, transmission, an d d rive train, which are not d esi g ne d to withstan d the shock of force d shiftin g .

EAU16682

To start out an d accelerate

1. Pull the clutch lever to disengage the clutch.

2. Shift the transmission into first gear. The neutral indicator light should go out.

3. Open the throttle gradually, and at the same time, release the clutch lever slowly.

6-2

6

UBP670E0.book Page 3 Monday, July 11, 2016 11:29 AM

6

Operation an d important ri d in g points

4. At the recommended shift points shown in the following table, close the throttle, and at the same time, quickly pull the clutch lever in.

5. Shift the transmission into second gear. (Make sure not to shift the transmission into the neutral position.)

6. Open the throttle part way and gradually release the clutch lever.

7. Follow the same procedure when shifting to the next higher gear.

TIP

When shifting gears in normal operating conditions, use the recommended shift points.

3. Shift the transmission into the neutral position when the motorcycle is almost completely stopped. The neutral indicator light should come on.

EAU64120

Recommen d e d shift points

The recommended shift points during acceleration and deceleration are shown in the table below.

Shift up points:

1st

→

2nd: 20 km/h (12 mph)

2nd

→

3rd: 30 km/h (19 mph)

3rd

→

4th: 40 km/h (25 mph)

4th

→

5th: 50 km/h (31 mph)

Shift d own points:

5th

→

4th: 25 km/h (16 mph)

4th

→

3rd: 25 km/h (16 mph)

3rd

→

2nd: 25 km/h (16 mph)

2nd

→

1st: 25 km/h (16 mph)

EAU16701

To d ecelerate

1. Apply both the front and the rear brakes to slow the motorcycle.

2. Shift the transmission into first gear when the motorcycle reaches

25 km/h (16 mph). If the engine is about to stall or runs very roughly, pull the clutch lever in and use the brakes to stop the motorcycle.

EAU16842

En

g

ine

b

reak-in

There is never a more important period in the life of your engine than the period between 0 and 1600 km (1000 mi). For this reason, you should read the following material carefully.

Since the engine is brand new, do not put an excessive load on it for the first

1600 km (1000 mi). The various parts in the engine wear and polish themselves to the correct operating clearances.

During this period, prolonged full-throttle operation or any condition that might result in engine overheating must be avoided.

EAU17024

0–1000 km (0–600 mi)

Avoid prolonged operation above 1/3 throttle.

NOTICE:

After 1000 km (600 mi) of operation, the en g ine oil must b e chan g e d , an d the oil filter cartri dg e or element replace d .

[ECA11283]

1000–1600 km (600–1000 mi)

Avoid prolonged operation above 1/2 throttle.

6-3

UBP670E0.book Page 4 Monday, July 11, 2016 11:29 AM

Operation an d important ri d in g points

1600 km (1000 mi) an d b eyon d

The vehicle can now be operated normally.

ECA10271

NOTICE

If any en g ine trou b le shoul d occur d urin g the en g ine b reak-in perio d , imme d iately have a Yamaha d ealer check the vehicle.

EAU17214

Parkin

g

When parking, stop the engine, and then remove the key from the main switch.

EWA10312

WARNING



Since the en g ine an d exhaust system can b ecome very hot, park in a place where pe d estrians or chil d ren are not likely to touch them an d b e b urne d .



Do not park on a slope or on soft g roun d , otherwise the vehicle may overturn, increasin g the risk of a fuel leak an d fire.



Do not park near g rass or other flamma b le materials which mi g ht catch fire.

6

6-4

UBP670E0.book Page 1 Monday, July 11, 2016 11:29 AM

7

Perio d ic maintenance an d a d justment

EAU17246

Periodic inspection, adjustment, and lubrication will keep your vehicle in the safest and most efficient condition possible. Safety is an obligation of the vehicle owner/operator. The most important points of vehicle inspection, adjustment, and lubrication are explained on the following pages.

The intervals given in the periodic maintenance charts should be simply considered as a general guide under normal riding conditions. However, depending on the weather, terrain, geographical location, and individual use, the maintenance intervals may need to be shortened.

EWA10322

WARNING

Failure to properly maintain the vehicle or performin g maintenance activities incorrectly may increase your risk of injury or d eath d urin g service or while usin g the vehicle. If you are not familiar with vehicle service, have a Yamaha d ealer perform service.

EWA15123

WARNING

Turn off the en g ine when performin g maintenance unless otherwise specifie d .



A runnin g en g ine has movin g parts that can catch on b o d y parts or clothin g an d electrical parts that can cause shocks or fires.



Runnin g the en g ine while servicin g can lea d to eye injury, b urns, fire, or car b on monoxi d e poisonin g – possi b ly lea d in g to d eath. See pa g

e 2-3 for more in-

formation a b out car b on monoxi d e.

EWA15461

WARNING

Brake d iscs, calipers, d rums, an d linin g s can b ecome very hot d urin g use. To avoi d possi b le b urns, let b rake components cool b efore touchin g them.

EAU17303

Emission controls not only function to ensure cleaner air, but are also vital to proper engine operation and maximum performance. In the following periodic maintenance charts, the services related to emissions control are grouped separately. These services require specialized data, knowledge, and equipment. Maintenance, replacement, or repair of the emission control devices and systems may be performed by any repair establishment or individual that is certified (if applicable).

Yamaha dealers are trained and equipped to perform these particular services.

7-1

UBP670E0.book Page 2 Monday, July 11, 2016 11:29 AM

Owner’s tool kits

1 2

Perio d ic maintenance an d a d justment

EAU63380

TIP



If you do not have the tools or experience required for a particular job, have a Yamaha dealer perform it for you.



Install the owner’s tool box with the “INSIDE” mark facing inward.

1

1. Owner’s tool box

2. Owner’s tool kit

The owner’s tool kit is located inside the owner’s tool box behind panel A.

(See page 7-9.)

Also, an additional tool kit was handed out separately at the time of vehicle purchase.

The service information included in this manual and the tools provided in the tool kits are intended to assist you in the performance of preventive maintenance and minor repairs. However, other tools such as a torque wrench may be necessary to perform certain maintenance work correctly.

1. “INSIDE” mark

7

7-2

UBP670E0.book Page 3 Monday, July 11, 2016 11:29 AM

Perio d ic maintenance an d a d justment

EAU48501

7

TIP



From 37000 km (24000 mi) or 36 months, repeat the maintenance intervals starting from 13000 km (8000 mi) or 12 months.



Items marked with an asterisk require special tools, data and technical skills, have a Yamaha dealer perform the service.

EAU17612

Perio

d

ic maintenance chart for the emission control system

No.

ITEM ROUTINE

INITIAL

1000 km

(600 mi) or

1 month

7000 km

(4000 mi) or

6 months

ODOMETER READINGS

13000 km

(8000 mi) or

12 months

19000 km

(12000 mi) or

18 months

25000 km

(16000 mi) or

24 months

31000 km

(20000 mi) or

30 months

1

*

Fuel line

2 Spark plu g s

3

*

Valve clearance

4

*

Crankcase b reather system

5

*

Fuel injection

• Check fuel hoses for cracks or damage.

• Replace if necessary.

• Check condition.

• Adjust gap and clean.

• Replace every 13000 km (8000 mi) or 12 months.

• Check and adjust valve clearance when engine is cold.

• Adjust if necessary.

• Check breather hose for cracks or damage.

• Replace if necessary.

• Adjust synchronization.

√

√

√

√

√

√

Replace.

√

√

√

√

Every 25000 km (16000 mi)

√

√

√

Replace.

√

√

√

√

√

√

7-3

UBP670E0.book Page 4 Monday, July 11, 2016 11:29 AM

No.

ITEM

6

*

Exhaust system

ROUTINE

• Check for leakage.

• Tighten if necessary.

• Replace gasket(s) if necessary.

Perio d ic maintenance an d a d justment

INITIAL

1000 km

(600 mi) or

1 month

7000 km

(4000 mi) or

6 months

ODOMETER READINGS

13000 km

(8000 mi) or

12 months

19000 km

(12000 mi) or

18 months

25000 km

(16000 mi) or

24 months

31000 km

(20000 mi) or

30 months

√ √ √ √ √ √

7

7-4

UBP670E0.book Page 5 Monday, July 11, 2016 11:29 AM

7

Perio d ic maintenance an d a d justment

EAU67561

General maintenance an

d

lu

b

rication chart

No.

ITEM ROUTINE

1

*

Dia g nostic system check

2 Air filter element

3

*

Clutch

4

5

6

7

8

*

*

*

*

*

*

Front

Rear b b rake rake

Brake hoses

Brake flui d

Wheels (cast)

Wheels (spoke)

• Perform dynamic inspection using Yamaha diagnostic tool.

• Check the error codes.

• Replace.

• Check operation.

• Adjust or replace cable.

• Check operation, fluid level, and for fluid leakage.

• Replace brake pads if necessary.

• Check operation, fluid level, and for fluid leakage.

• Replace brake pads if necessary.

• Check for cracks or damage.

• Check for correct routing and clamping.

• Replace.

• Change.

• Check runout and for damage.

• Check runout, spoke tightness and for damage.

• Tighten spokes if necessary.

INITIAL

1000 km

(600 mi) or

1 month

7000 km

(4000 mi) or

6 months

ODOMETER READINGS

13000 km

(8000 mi) or

12 months

19000 km

(12000 mi) or

18 months

25000 km

(16000 mi) or

24 months

31000 km

(20000 mi) or

30 months

√ √ √ √

√ √

√ √

Every 37000 km (24000 mi)

√ √ √ √

√

√

√

√

√

√

√

√

√

√

√

√

√

√

Every 4 years

Every 2 years

√ √

√ √

√

√

√

√

√

√

√

√

√

√

7-5

UBP670E0.book Page 6 Monday, July 11, 2016 11:29 AM

No.

ITEM ROUTINE

9

10

11

12

13

*

*

*

*

*

Tires

Wheel

Swin g arm pivot b earin g s

Drive b

Steerin b elt g earin b g s earin g s

14

*

Chassis fasteners

15

Brake lever pivot shaft

• Check tread depth and for damage.

• Replace if necessary.

• Check air pressure.

• Correct if necessary.

• Check bearings for smooth operation.

• Replace if necessary.

• Check operation and for excessive play.

• Moderately repack with lithiumsoap-based grease.

• Check belt condition.

• Replace if damaged.

• Check belt tension.

• Adjust if necessary.

• Check bearing assemblies for looseness.

• Moderately repack with lithiumsoap-based grease.

• Check all chassis fitting and fasteners.

• Correct if necessary.

• Apply silicone grease lightly.

Perio d ic maintenance an d a d justment

INITIAL

1000 km

(600 mi) or

1 month

7000 km

(4000 mi) or

6 months

ODOMETER READINGS

13000 km

(8000 mi) or

12 months

19000 km

(12000 mi) or

18 months

25000 km

(16000 mi) or

24 months

31000 km

(20000 mi) or

30 months

√

√

√

√

√

√

√

√

√ √

√ √

√ √

Every 50000 km (32000 mi)

Every 4000 km (2500 mi)

√ √

Every 19000 km (12000 mi)

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

7

7-6

UBP670E0.book Page 7 Monday, July 11, 2016 11:29 AM

7

Perio d ic maintenance an d a d justment

No.

ITEM ROUTINE

16

17

18

19

20

21

23

*

*

Brake pe shaft shaft

Si

Si d d d al pivot

Clutch lever pivot shaft

Shift pe d al pivot

Front fork

En g estan estan d d ine oil

pivot

switch

22

*

Shock a b sor b er assem b lies

• Apply lithium-soap-based grease lightly.

• Apply lithium-soap-based grease lightly.

• Apply lithium-soap-based grease lightly.

• Check operation.

• Apply lithium-soap-based grease lightly.

• Check operation and replace if necessary.

• Check operation and for oil leakage.

• Replace if necessary.

• Check operation and for oil leakage.

• Replace if necessary.

• Change (warm engine before draining).

24

*

25

*

En g ine oil filter cartri dg e

Front an d rear b rake switches

• Replace.

• Check operation.

26

*

Control ca b les

• Apply Yamaha cable lubricant or other suitable cable lubricant thoroughly.

INITIAL

1000 km

(600 mi) or

1 month

7000 km

(4000 mi) or

6 months

ODOMETER READINGS

13000 km

(8000 mi) or

12 months

19000 km

(12000 mi) or

18 months

25000 km

(16000 mi) or

24 months

31000 km

(20000 mi) or

30 months

√ √ √ √ √

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

7-7

UBP670E0.book Page 8 Monday, July 11, 2016 11:29 AM

No.

ITEM ROUTINE

Perio d ic maintenance an d a d justment

INITIAL

1000 km

(600 mi) or

1 month

7000 km

(4000 mi) or

6 months

ODOMETER READINGS

13000 km

(8000 mi) or

12 months

19000 km

(12000 mi) or

18 months

25000 km

(16000 mi) or

24 months

31000 km

(20000 mi) or

30 months

27

*

Throttle g rip

28

*

Li g hts, si g nals an d switches

• Check operation.

• Check throttle grip free play, and adjust if necessary.

• Lubricate cable and grip housing.

• Check operation.

• Adjust headlight beam.

√ √ √ √ √

√ √ √ √ √ √

EAU17651

TIP



Air filter

• This model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with compressed air to avoid damaging it.

• The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas.



Hydraulic brake service

• After disassembling the brake master cylinders and calipers, always change the fluid. Regularly check the brake fluid levels and fill the reservoirs as required.

• Every two years replace the internal components of the brake master cylinders and calipers, and change the brake fluid.

• Replace the brake hoses every four years and if cracked or damaged.

7

7-8

UBP670E0.book Page 9 Monday, July 11, 2016 11:29 AM

7

Perio d ic maintenance an d a d justment

EAU18752

Removin

g

an

d

installin

g

the panel

The panel shown needs to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time the panel needs to be removed and installed.

1

1

1. Panel lock cover

2. Unlock.

2. Pull the panel off as shown.

2

Checkin

g

the spark plu

g

s

EAU42433

The spark plugs are important engine components, which are easy to check.

Since heat and deposits will cause any spark plug to slowly erode, the spark plugs should be removed and checked in accordance with the periodic maintenance and lubrication chart. In addition, the condition of the spark plugs can reveal the condition of the engine.

To remove a spark plu g

1. Remove the appropriate spark plug cover (rear right or front left) by removing the bolts.

1

1. Panel A

EAU54942

Panel A

To remove the panel

1. Slide the panel lock cover open, insert the key into the lock, and then turn it 1/4 turn clockwise.

To install the panel

1. Place the panel in the original position.

2. Turn the key 1/4 turn counterclockwise, remove it, and then slide the panel lock cover closed.

7-9

1. Spark plug cover

2. Bolt

2

UBP670E0.book Page 10 Monday, July 11, 2016 11:29 AM

1

Perio d ic maintenance an d a d justment

1

3. Check each spark plug for electrode erosion and excessive carbon or other deposits, and replace it if necessary.

2

Specifie d spark plu g :

NGK/CPR7EA-9

4. Measure the spark plug gap with a wire thickness gauge and, if necessary, adjust the gap to specification.

1. Spark plug cover

2. Bolt

2. Remove the spark plug cap.

1

1. Spark plug cap

3. Remove the spark plug as shown, with the spark plug wrench included in the additional tool kit, which was handed out separately at the purchase of the vehicle.

1. Spark plug wrench

To check the spark plu g s

1. Check that the porcelain insulator around the center electrode on each spark plug is a medium-tolight tan (the ideal color when the vehicle is ridden normally).

2. Check that all spark plugs installed in the engine have the same color.

TIP

If any spark plug shows a distinctly different color, the engine could be operating improperly. Do not attempt to diagnose such problems yourself. Instead, have a Yamaha dealer check the vehicle.

7-10

1. Spark plug gap

Spark plu g g ap:

0.8–0.9 mm (0.031–0.035 in)

7

UBP670E0.book Page 11 Monday, July 11, 2016 11:29 AM

7

Perio d ic maintenance an d a d justment

To install a spark plu g

1. Clean the surface of the spark plug gasket and its mating surface, and then wipe off any grime from the spark plug threads.

2. Install the spark plug with the spark plug wrench, and then tighten it to the specified torque.

EAU47115

En

g

ine oil an

d

oil filter cartri

dg

e

The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter cartridge replaced at the intervals specified in the periodic maintenance and lubrication chart.

Ti g htenin g torque:

Spark plug:

13 N·m (1.3 kgf·m, 9.4 lb·ft)

TIP

If a torque wrench is not available when installing a spark plug, a good estimate of the correct torque is 1/4–

1/2 turn past finger tight. However, the spark plug should be tightened to the specified torque as soon as possible.

3. Install the spark plug cap.

4. Install the spark plug cover by installing the bolts.

To check the en g ine oil level

1. Place the vehicle on a level surface and hold it in an upright position. A slight tilt to the side can result in a false reading.

2. Start the engine, warm it up for several minutes, and then turn it off.

3. Wait a few minutes until the oil settles.

4. Remove the engine oil filler cap, wipe the engine oil dipstick clean, insert it back into the oil filler hole

(without screwing it in), and then remove it again to check the oil level.

TIP

The engine oil should be between the minimum and maximum level marks.

1. Engine oil filler cap

2

3

4

1. Engine oil dipstick

2. O-ring

3. Maximum level mark

4. Minimum level mark

1

1

7-11

UBP670E0.book Page 12 Monday, July 11, 2016 11:29 AM

Perio d ic maintenance an d a d justment

5. If the engine oil is at or below the minimum level mark, add sufficient oil of the recommended type to raise it to the correct level.

6. Check the O-ring for damage, and replace it if necessary.

7. Insert the dipstick into the oil filler hole, and then tighten the oil filler cap.

1

2

To chan g e the en g ine oil (with or without oil filter cartri dg e replacement)

1. Start the engine, warm it up for several minutes, and then turn it off.

2. Place an oil pan under the engine to collect the used oil.

3. Remove the engine oil filler cap, the engine oil drain bolt and its gasket to drain the oil from the crankcase.

1. Engine oil drain bolt

2. Gasket

TIP

Skip steps 4–6 if the oil filter cartridge is not being replaced.

4. Remove the oil filter cartridge with an oil filter wrench.

2

1

TIP

An oil filter wrench is available at a

Yamaha dealer.

5. Apply a thin coat of clean engine oil to the O-ring of the new oil filter cartridge.

1. O-ring

TIP

Make sure that the O-ring is properly seated.

6. Install the new oil filter cartridge with an oil filter wrench, and then tighten it to the specified torque with a torque wrench.

7

1. Oil filter wrench

2. Oil filter cartridge

7-12

UBP670E0.book Page 13 Monday, July 11, 2016 11:29 AM

Perio d ic maintenance an d a d justment

2

1

Recommen d e d en g ine oil:

See page 9-1.

Oil quantity:

Oil change:

3.70 L (3.91 US qt, 3.26 Imp.qt)

With oil filter removal:

4.00 L (4.23 US qt, 3.52 Imp.qt)

1

2

7

1. Torque wrench

2. Oil filter cartridge

Ti g htenin g torque:

Oil filter cartridge:

17 N·m (1.7 kgf·m, 12 lb·ft)

7. Install the engine oil drain bolt and its new gasket, and then tighten the bolt to the specified torque.

Ti g htenin g torque:

Engine oil drain bolt:

43 N·m (4.3 kgf·m, 31 lb·ft)

8. Refill with the specified amount of the recommended engine oil.

TIP

Be sure to wipe off spilled oil on any parts after the engine and exhaust system have cooled down.

ECA11621

NOTICE



In or d er to prevent clutch slippa g e (since the en g ine oil also lu b ricates the clutch), d o not mix any chemical a dd itives. Do not use oils with a d iesel specification of “CD” or oils of a hi g her quality than specifie d . In a dd ition, d o not use oils la b ele d

“ENERGY CONSERVING II” or hi g her.



Make sure that no forei g n material enters the crankcase.

9. Check the O-ring for damage, and replace it if necessary.

7-13

1. Engine oil filler cap

2. O-ring

10. Install and tighten the engine oil filler cap.

11. Start the engine, and then let it idle for several minutes while checking it for oil leakage. If oil is leaking, immediately turn the engine off and check for the cause.

TIP

After the engine is started, the engine oil level warning light should go off if the oil level is sufficient.

UBP670E0.book Page 14 Monday, July 11, 2016 11:29 AM

Perio d ic maintenance an d a d justment

ECA10402

NOTICE

If the oil level warnin g li g ht flickers or remains on even if the oil level is correct, imme d iately turn the en g ine off an d have a Yamaha d ealer check the vehicle.

12. Turn the engine off, wait a few minutes until the oil settles, and then check the oil level and correct it if necessary.

Replacin ment

g

the air filter ele-

EAU47081

The air filter element should be replaced at the intervals specified in the periodic maintenance and lubrication chart. Replace the air filter element more frequently if you are riding in unusually wet or dusty areas.

To replace the air filter element

1. Remove the air filter case cover by removing the bolts.

2

1

1

1

1. Air filter element

3. Insert a new air filter element into the air filter case.

NOTICE:

Make sure that the air filter element is properly seate d in the air filter case. The en g ine shoul d never b e operate d without the air filter element installe d , otherwise the piston(s) an d /or cylin d er(s) may b ecome excessively worn.

[ECA10482]

4. Install the air filter case cover by installing the bolts.

1. Bolt

2. Air filter case cover

2. Pull the air filter element out.

7

7-14

UBP670E0.book Page 15 Monday, July 11, 2016 11:29 AM

7

Perio d ic maintenance an d a d justment

EAU21386

Checkin

g

the throttle

g

rip free play

Measure the throttle grip free play as shown.

EAU21402

Valve clearance

The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart.

EAU76080

Tires

Tires are the only contact between the vehicle and the road. Safety in all conditions of riding depends on a relatively small area of road contact. Therefore, it is essential to maintain the tires in good condition at all times and replace them at the appropriate time with the specified tires.

1

1. Throttle grip free play

Throttle g rip free play:

4.0–6.0 mm (0.16–0.24 in)

Periodically check the throttle grip free play and, if necessary, have a Yamaha dealer adjust it.

Tire air pressure

The tire air pressure should be checked and, if necessary, adjusted before each ride.

EWA10504

WARNING

Operation of this vehicle with improper tire pressure may cause severe injury or d eath from loss of control.



The tire air pressure must b e checke d an d a d juste d on col d tires (i.e., when the temperature of the tires equals the am b ient temperature).



The tire air pressure must b e a d juste d in accor d ance with the ri d in g spee d an d with the total

7-15

UBP670E0.book Page 16 Monday, July 11, 2016 11:29 AM

wei g ht of ri d er, passen g er, carg o, an d accessories approve d for this mo d el.

Tire inspection

Perio d ic maintenance an d a d justment

Tire air pressure (measure d on col d tires):

Up to 90 k g (198 l b ) loa d :

Front:

225 kPa (2.25 kgf/cm², 33 psi)

Rear:

250 kPa (2.50 kgf/cm², 36 psi)

90 k g (198 l b ) to maximum loa d :

Front:

250 kPa (2.50 kgf/cm², 36 psi)

Rear:

280 kPa (2.80 kgf/cm², 41 psi)

Maximum loa d *:

205 kg (452 lb)

* Total weight of rider, passenger, cargo and accessories

EWA10512

WARNING

Never overloa d your vehicle. Operation of an overloa d e d vehicle coul d cause an acci d ent.

1. Tire sidewall

2. Tire tread depth

The tires must be checked before each ride. If the center tread depth reaches the specified limit, if the tire has a nail or glass fragments in it, or if the sidewall is cracked, have a Yamaha dealer replace the tire immediately.

Minimum tire trea d d epth (front an d rear):

1.0 mm (0.04 in)

TIP

The tire tread depth limit may differ from province to province. Always comply with the local regulations.

EWA10472

WARNING



Have a Yamaha d ealer replace excessively worn tires. Besi d es b ein g ille g al, operatin g the vehicle with excessively worn tires d ecreases ri d in g sta b ility an d can lea d to loss of control.



The replacement of all wheel an d b rake-relate d parts, inclu d in g the tires, shoul d b e left to a

Yamaha d ealer, who has the necessary professional knowle dg e an d experience to d o so.



Ri d e at mo d erate spee d s after chan g in g a tire since the tire surface must first b e “ b roken in” for it to d evelop its optimal characteristics.

Tire information

Tires age, even if they have not been used or have only been used occasionally. Cracking of the tread and sidewall rubber, sometimes accompanied by carcass deformation, is an evidence of ageing. Old and aged tires shall be checked by tire specialists to ascertain their suitability for further use.

7-16

7

UBP670E0.book Page 17 Monday, July 11, 2016 11:29 AM

7

Perio d ic maintenance an d a d justment

For cast wheel models:

This model is equipped with tubeless tires and rubber tire air valves.

For spoke wheel models:

This model is equipped with tube tires.

EWA10462

WARNING

The front an d rear tires shoul d b e of the same make an d d esi g n, otherwise the han d lin g characteristics of the vehicle may b e d ifferent, which coul d lea d to an acci d ent.

After extensive tests, only the tires listed below have been approved for this model by Yamaha.

Front tire:

Size:

100/90-19M/C 57H

Manufacturer/model:

BRIDGESTONE/EXEDRA G721 F

(Cast wheel)

BRIDGESTONE/EXEDRA G721 L

(Spoke wheel)

Rear tire:

Size:

150/80B16M/C 71H

Manufacturer/model:

BRIDGESTONE/EXEDRA G722 F

(Cast wheel)

BRIDGESTONE/EXEDRA G722 L

(Spoke wheel)

Wheels

Cast wheels

EAUW3491

To maximize the performance, durability, and safe operation of your vehicle, note the following points regarding the specified wheels.



The wheel rims should be checked for cracks, bends, warpage or other damage before each ride. If any damage is found, have a Yamaha dealer replace the wheel. Do not attempt even the smallest repair to the wheel. A deformed or cracked wheel must be replaced.

7-17

UBP670E0.book Page 18 Monday, July 11, 2016 11:29 AM

Perio d ic maintenance an d a d justment



The wheel should be balanced whenever either the tire or wheel has been changed or replaced. An unbalanced wheel can result in poor performance, adverse handling characteristics, and a shortened tire life.

Spoke wheels

EWA10611

WARNING

The wheels on this mo d el are not d esi g ne d for use with tu b eless tires.

Do not attempt to use tu b eless tires on this mo d el.

To maximize the performance, durability, and safe operation of your motorcycle, note the following points regarding the specified wheels.



The wheel rims should be checked for cracks, bends, warpage or other damage, and the spokes for looseness or damage before each ride. If any damage is found, have a Yamaha dealer replace the wheel. Do not attempt even the smallest repair to the wheel. A deformed or cracked wheel must be replaced.



The wheel should be balanced whenever either the tire or wheel has been changed or replaced. An unbalanced wheel can result in poor performance, adverse handling characteristics, and a shortened tire life.

EAU55645

A

d

justin

g

the clutch lever free play

Measure the clutch lever free play as shown.

3

2 1

(a)

(b)

1. Clutch lever free play adjusting bolt

2. Locknut (clutch lever)

3. Clutch lever free play

Clutch lever free play:

5.0–10.0 mm (0.20–0.39 in)

Periodically check the clutch lever free play and, if necessary, adjust it as follows.

1. Loosen the locknut at the clutch lever.

2. To increase the clutch lever free play, turn the clutch lever free play adjusting bolt in direction (a). To

7-18

7

UBP670E0.book Page 19 Monday, July 11, 2016 11:29 AM

7

Perio d ic maintenance an d a d justment

decrease the clutch lever free play, turn the adjusting bolt in direction (b).

TIP

If the specified clutch lever free play could be obtained as described above, skip steps 3–6.

3. Fully turn the adjusting bolt at the clutch lever in direction (a) to loosen the clutch cable.

4. Loosen the locknut at the crankcase.

decrease the clutch lever free play, turn the adjusting nut in direction (b).

6. Tighten the locknut at the crankcase.

7. Tighten the locknut at the clutch lever.

2

(b)

1

(a)

1. Locknut (crankcase)

2. Clutch lever free play adjusting nut

5. To increase the clutch lever free play, turn the clutch lever free play adjusting nut in direction (a). To

EAU37914

Checkin

g

the

b

rake lever free play

1

1. No brake lever free play

There should be no free play at the brake lever end. If there is free play, have a Yamaha dealer inspect the brake system.

EWA14212

WARNING

A soft or spon g y feelin g in the b rake lever can in d icate the presence of air in the hy d raulic system. If there is air in the hy d raulic system, have a

Yamaha d ealer b lee d the system b efore operatin g the vehicle. Air in the hy d raulic system will d iminish the

7-19

UBP670E0.book Page 20 Monday, July 11, 2016 11:29 AM

(a)

2 1

Perio d ic maintenance an d a d justment b rakin g performance, which may result in loss of control an d an accid ent.

Brake li

g

ht switches

EAU22274 EAU22393

Checkin

g

the front an

d

rear

b

rake pa

d

s

The front and rear brake pads must be checked for wear at the intervals specified in the periodic maintenance and lubrication chart.

(b)

EAU22432

Front b rake pa d s

1. Rear brake light switch

2. Rear brake light switch adjusting nut

The brake light, which is activated by the brake pedal and brake lever, should come on just before braking takes effect. If necessary, adjust the rear brake light switch as follows, but the front brake light switch should be adjusted by a Yamaha dealer.

Turn the rear brake light switch adjusting nut while holding the rear brake light switch in place. To make the brake light come on earlier, turn the adjusting nut in direction (a). To make the brake light come on later, turn the adjusting nut in direction (b).

1 1

1. Brake pad wear indicator groove

Each front brake pad is provided with wear indicator grooves, which allow you to check the brake pad wear without having to disassemble the brake.

To check the brake pad wear, check the wear indicator grooves. If a brake pad has worn to the point that the wear

7

7-20

UBP670E0.book Page 21 Monday, July 11, 2016 11:29 AM

Perio d ic maintenance an d a d justment

indicator grooves have almost disappeared, have a Yamaha dealer replace the brake pads as a set.

Rear b rake pa d s

1

EAU22501

EAU22582

Checkin

g

the

b

rake flui

d

level

Before riding, check that the brake fluid is above the minimum level mark.

Check the brake fluid level with the top of the reservoir level. Replenish the brake fluid if necessary.

Front b rake

Rear b rake

1

7

1. Lining thickness

Check each rear brake pad for damage and measure the lining thickness. If a brake pad is damaged or if the lining thickness is less than 0.8 mm (0.03 in), have a Yamaha dealer replace the brake pads as a set.

1. Minimum level mark

1

1. Minimum level mark

Specifie d b rake flui d :

DOT 4

EWA15991

WARNING

Improper maintenance can result in loss of b rakin g a b ility. O b serve these precautions:



Insufficient b rake flui d may allow air to enter the b rake system, re d ucin g b rakin g performance.



Clean the filler cap b efore removin g . Use only DOT 4 b rake flui d from a seale d container.

7-21

UBP670E0.book Page 22 Monday, July 11, 2016 11:29 AM

Perio d ic maintenance an d a d justment



Use only the specifie d b rake flui d ; otherwise, the ru bb er seals may d eteriorate, causin g leaka g e.



Refill with the same type of b rake flui d . A dd in g a b rake flui d other than DOT 4 may result in a harmful chemical reaction.



Be careful that water d oes not enter the b rake flui d reservoir when refillin g . Water will si g nificantly lower the b oilin g point of the flui d an d may result in vapor lock.

ECA17641

NOTICE

Brake flui d may d ama g e painte d surfaces or plastic parts. Always clean up spille d flui d imme d iately.

As the brake pads wear, it is normal for the brake fluid level to gradually go down. A low brake fluid level may indicate worn brake pads and/or brake system leakage; therefore, be sure to check the brake pads for wear and the brake system for leakage. If the brake fluid level goes down suddenly, have a

Yamaha dealer check the cause before further riding.

EAU22733

Chan

g

in

g

the

b

rake flui

d

Have a Yamaha dealer change the brake fluid at the intervals specified in the periodic maintenance and lubrication chart. In addition, have the oil seals of the master cylinders and calipers as well as the brake hoses replaced at the intervals listed below or whenever they are damaged or leaking.



Oil seals: Replace every two years.



Brake hoses: Replace every four years.

7

7-22

UBP670E0.book Page 23 Monday, July 11, 2016 11:29 AM

7

Perio d ic maintenance an d a d justment

EAU23041

Drive

b

elt slack

The drive belt slack should be checked and adjusted at the intervals specified in the periodic maintenance and lubrication chart.

EAU55773

To check the d rive b elt slack

1. Place the vehicle on the sidestand.

2. Note the current position of the drive belt using the marks near the drive belt check hole.

2

1

TIP

A belt tension gauge is available at a

Yamaha dealer.

1

2

1. Belt tension gauge

2. Drive belt slack

4. Calculate the drive belt slack by subtracting the measurement noted in step 2 from the measurement noted in step 3.

EAU23098

Checkin

g

an

d

lu

b

ricatin

g

the ca

b

les

The operation of all control cables and the condition of the cables should be checked before each ride, and the cables and cable ends should be lubricated if necessary. If a cable is damaged or does not move smoothly, have a Yamaha dealer check or replace it.

WARNING! Dama g e to the outer housin g of ca b les may result in internal rustin g an d cause interference with ca b le movement. Replace d ama g e d ca b les as soon as possi b le to prevent unsafe con d itions.

[EWA10712]

Recommen d e d lu b ricant:

Yamaha cable lubricant or other suitable cable lubricant

1. Drive belt

2. Marks

3. Note the position of the drive belt with a force of 45 N (4.5 kgf, 10 lbf) applied to the belt with a belt tension gauge as shown.

Drive b elt slack:

6.0–8.0 mm (0.24–0.31 in)

5. If the drive belt slack is incorrect, have a Yamaha dealer adjust it.

7-23

UBP670E0.book Page 24 Monday, July 11, 2016 11:29 AM

Perio d ic maintenance an d a d justment

EAU49921

Checkin

g

an

d

lu

b

ricatin

g

the throttle

g

rip an

d

ca

b

le

The operation of the throttle grip should be checked before each ride. In addition, the cable should be lubricated by a Yamaha dealer at the intervals specified in the periodic maintenance chart.

EAU44276

Checkin

g

an

d

lu

b

ricatin

g

the

b

rake an

d

shift pe

d

als

The operation of the brake and shift pedals should be checked before each ride, and the pedal pivots should be lubricated if necessary.

Brake pe d al

Recommen d e d lu b ricant:

Lithium-soap-based grease

7

Shift pe d al

7-24

UBP670E0.book Page 25 Monday, July 11, 2016 11:29 AM

Perio d ic maintenance an d a d justment

EAU23144

Checkin

g

an

d

lu

b

ricatin

g

the

b

rake an

d

clutch levers

The operation of the brake and clutch levers should be checked before each ride, and the lever pivots should be lubricated if necessary.

Brake lever

Recommen d e d lu b ricants:

Brake lever:

Silicone grease

Clutch lever:

Lithium-soap-based grease

EAU23203

Checkin

g

an

d

lu

b

ricatin

g

the si

d

estan

d

7

Clutch lever

The operation of the sidestand should be checked before each ride, and the sidestand pivot and metal-to-metal contact surfaces should be lubricated if necessary.

EWA10732

WARNING

If the si d estan d d oes not move up an d d own smoothly, have a Yamaha d ealer check or repair it. Otherwise, the si d estan d coul d contact the g roun d an d d istract the operator, resultin g in a possi b le loss of control.

Recommen d e d lu b ricant:

Lithium-soap-based grease

7-25

UBP670E0.book Page 26 Monday, July 11, 2016 11:29 AM

Perio d ic maintenance an d a d justment

EAUM1653

Lu

b

ricatin

g

the swin

g

arm pivots

EAU23273

Checkin

g

the front fork

The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart.

To check the con d ition

Check the inner tubes for scratches, damage and excessive oil leakage.

The swingarm pivots must be lubricated by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart.

Recommen d e d lu b ricant:

Lithium-soap-based grease

To check the operation

1. Place the vehicle on a level surface and hold it in an upright position.

WARNING! To avoi d injury, securely support the vehicle so there is no d an g er of it fallin g over.

[EWA10752]

2. While applying the front brake, push down hard on the handlebars several times to check if the front fork compresses and rebounds smoothly.

ECA10591

NOTICE

If any d ama g e is foun d or the front fork d oes not operate smoothly, have a Yamaha d ealer check or repair it.

7

7-26

UBP670E0.book Page 27 Monday, July 11, 2016 11:29 AM

7

Perio d ic maintenance an d a d justment

EAU23285

Checkin

g

the steerin

g

Worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart.

1. Raise the front wheel off the

ground. (See page 7-33.)

WARNING! To avoi d injury, securely support the vehicle so there is no d an g er of it fallin g over.

[EWA10752]

2. Hold the lower ends of the front fork legs and try to move them forward and backward. If any free play can be felt, have a Yamaha dealer check or repair the steering.

EAU23292

Checkin

g

the wheel

b

earin

g

s

The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrication chart. If there is play in the wheel hub or if the wheel does not turn smoothly, have a Yamaha dealer check the wheel bearings.

Battery

3

1

EAU50211

2

1. Positive battery lead (red)

2. Battery

3. Negative battery lead (black)

The battery is located under the rider

seat. (See page 4-12.)

This model is equipped with a VRLA

(Valve Regulated Lead Acid) battery.

There is no need to check the electrolyte or to add distilled water. However, the battery lead connections need to be checked and, if necessary, tightened.

EWA10761

WARNING



Electrolyte is poisonous an d d an g erous since it contains sulfuric aci d , which causes severe

7-27

UBP670E0.book Page 28 Monday, July 11, 2016 11:29 AM

Perio d ic maintenance an d a d justment b urns. Avoi d any contact with skin, eyes or clothin g an d always shiel d your eyes when workin g near b atteries. In case of contact, a d minister the followin g FIRST AID.

• EXTERNAL: Flush with plenty of water.

• INTERNAL: Drink lar g e quantities of water or milk an d imme d iately call a physician.

• EYES: Flush with water for 15 minutes an d seek prompt me d ical attention.



Batteries pro d uce explosive hyd ro g en g as. Therefore, keep sparks, flames, ci g arettes, etc., away from the b attery an d provi d e sufficient ventilation when char g in g it in an enclose d space.



KEEP THIS AND ALL BATTER-

IES OUT OF THE REACH OF

CHILDREN.

To char g e the b attery

Have a Yamaha dealer charge the battery as soon as possible if it seems to have discharged. Keep in mind that the battery tends to discharge more quickly if the vehicle is equipped with optional electrical accessories.

ECA16522

NOTICE

To char g e a VRLA (Valve Re g ulate d

Lea d Aci d ) b attery, a special (constant-volta g e) b attery char g er is require d . Usin g a conventional b attery char g er will d ama g e the b attery.

To store the b d attery, turne d b attery

1. If the vehicle will not be used for more than one month, remove the battery, fully charge it, and then place it in a cool, dry place.

NOTICE:

When removin g the b e sure the key is

to “OFF”, then nect the ne isconnectin g g ative lea d d isconb efore

the positive lea d

[ECA16303]

2. If the battery will be stored for more than two months, check it at least once a month and fully charge it if necessary.

3. Fully charge the battery before installation.

NOTICE:

When installin g the b attery, b e sure the

7-28

.

key is turne d to “OFF”, then connect the positive lea d b efore connectin g the ne g ative lea d .

[ECA16841]

4. After installation, make sure that the battery leads are properly connected to the battery terminals.

ECA16531

NOTICE

Always keep the b attery char g e d .

Storin g a d ischar g e d b attery can cause permanent b attery d ama g e.

7

UBP670E0.book Page 29 Monday, July 11, 2016 11:29 AM

7

Perio d ic maintenance an d a d justment

EAU55673

Replacin

g

the fuses

The main fuse, the fuel injection system fuse, and the fuse box, which contains the fuses for the individual circuits, are located under the owner’s

tool box behind panel A. (See page

7-9.)

6

1

2

3

1. Fuse box

2. Main fuse

3. Fuel injection system fuse

4. Fuel injection system spare fuse

4

1

2

2

3

4

5

1

1. Ignition fuse

2. Signaling system fuse

3. Taillight fuse

4. Backup fuse (for clock)

5. Headlight fuse

6. Spare fuse

TIP

To access the fuel injection system fuse, remove the starter relay cover by pulling it upward.

3

1. Starter relay cover

2. Fuel injection system fuse

3. Fuel injection system spare fuse

If a fuse is blown, replace it as follows.

1. Turn the key to “OFF” and turn off the electrical circuit in question.

2. Remove the blown fuse, and then install a new fuse of the specified amperage.

WARNING! Do not use a fuse of a hi g her ampera g e ratin g than recommen d e d to avoi d causin g extensive d ama g e to the electrical system an d possi b ly a fire.

[EWA15132]

7-29

UBP670E0.book Page 30 Monday, July 11, 2016 11:29 AM

Perio d ic maintenance an d a d justment

Specifie d fuses:

Main fuse:

40.0 A

Headlight fuse:

20.0 A

Taillight fuse:

7.5 A

Signaling system fuse:

7.5 A

Ignition fuse:

15.0 A

Fuel injection system fuse:

10.0 A

Backup fuse:

7.5 A

3. Turn the key to “ON” and turn on the electrical circuit in question to check if the device operates.

4. If the fuse immediately blows again, have a Yamaha dealer check the electrical system.

EAU63180

Replacin

g

the hea

d

li

g

ht

b

ul

b

This model is equipped with a halogen bulb headlight. If the headlight bulb burns out, replace it as follows.

ECA10661

NOTICE

Do not touch the g lass part of the hea d li g ht b ul b to keep it free from oil, otherwise the transparency of the g lass, the luminosity of the b ul b , an d the b ul b life will b e a d versely affecte d . Thorou g hly clean off any d irt an d fin g erprints on the hea d li g ht b ul b usin g a cloth moistene d with alcohol or thinner.

1

1. Screw

2. Disconnect the headlight coupler, and then remove the headlight bulb cover.

2

1

7

1. Do not touch the glass part of the bulb.

1. Remove the headlight unit by removing the screws.

7-30

1. Headlight coupler

2. Headlight bulb cover

3. Unhook the headlight bulb holder, and then remove the burnt-out bulb.

UBP670E0.book Page 31 Monday, July 11, 2016 11:29 AM

Perio d ic maintenance an d a d justment

1

1

EAU70540

Brake/tail li

g

ht

This model is equipped with an LEDtype brake/tail light.

If the brake/tail light does not come on, have a Yamaha dealer check it.

7

1. Headlight bulb holder

4. Place a new headlight bulb into position, and then secure it with the bulb holder.

5. Install the bulb cover, and then connect the coupler.

TIP

When installing the headlight bulb cover, make sure the “TOP” mark faces upwards.

1. “TOP” mark

6. Install the headlight unit by installing the screws.

7. Have a Yamaha dealer adjust the headlight beam if necessary.

7-31

UBP670E0.book Page 32 Monday, July 11, 2016 11:29 AM

Perio d ic maintenance an d a d justment

EAU24215

Replacin

g

a turn si

g

nal li

g

ht

b

ul

b

1. Remove the turn signal light lens by removing the screws.

2

1

1. Screw

2. Turn signal light lens

2. Remove the burnt-out bulb by pushing it in and turning it counterclockwise.

1

1. Turn signal light bulb

3. Insert a new bulb into the socket, push it in, and then turn it clockwise until it stops.

4. Install the lens by installing the screws.

NOTICE:

Do not overti g hten the screws, otherwise the lens may b reak.

[ECA10682]

EAU24331

License plate li

g

ht

If the license plate light does not come on, have a Yamaha dealer check the electrical circuit or replace the bulb.

7

7-32

UBP670E0.book Page 33 Monday, July 11, 2016 11:29 AM

7

Perio d ic maintenance an d a d justment

EAU24351

Supportin

g

the motorcycle

Since this model is not equipped with a centerstand, follow these precautions when removing the front and rear wheel or performing other maintenance requiring the motorcycle to stand upright. Check that the motorcycle is in a stable and level position before starting any maintenance. A strong wooden box can be placed under the engine for added stability.

a jack either under each side of the frame in front of the rear wheel or under each side of the swingarm.

To service the front wheel

1. Stabilize the rear of the motorcycle by using a motorcycle stand or, if an additional motorcycle stand is not available, by placing a jack under the frame in front of the rear wheel.

2. Raise the front wheel off the ground by using a motorcycle stand.

To service the rear wheel

Raise the rear wheel off the ground by using a motorcycle stand or, if a motorcycle stand is not available, by placing

EAU25852

Trou

b

leshootin

g

Although Yamaha motorcycles receive a thorough inspection before shipment from the factory, trouble may occur during operation. Any problem in the fuel, compression, or ignition systems, for example, can cause poor starting and loss of power.

The following troubleshooting chart represents a quick and easy procedure for checking these vital systems yourself. However, should your motorcycle require any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the motorcycle properly.

Use only genuine Yamaha replacement parts. Imitation parts may look like Yamaha parts, but they are often inferior, have a shorter service life and can lead to expensive repair bills.

EWA15142

WARNING

When checkin g the fuel system, d o not smoke, an d make sure there are no open flames or sparks in the area, inclu d in g pilot li g hts from water

7-33

UBP670E0.book Page 34 Monday, July 11, 2016 11:29 AM

heaters or furnaces. Gasoline or g asoline vapors can i g nite or explo d e, causin g severe injury or property d ama g e.

Perio d ic maintenance an d a d justment

7

7-34

UBP670E0.book Page 35 Monday, July 11, 2016 11:29 AM

7

Perio d ic maintenance an d a d justment

Trou

b

leshootin

g

chart

1. Fuel

Check the fuel level in the fuel tank.

There is enough fuel.

Check the battery.

There is no fuel.

Supply fuel.

The engine does not start.

Check the battery.

2. Battery

Operate the electric starter.

3. Ignition

Remove the spark plugs and check the electrodes.

The engine turns over quickly.

The engine turns over slowly.

Wet

The battery is good.

Check the battery lead connections, and have a Yamaha dealer charge the battery if necessary.

Wipe off with a dry cloth and correct the spark plug gaps, or replace the spark plugs.

The engine does not start.

Check the ignition.

Operate the electric starter.

Dry

Have a Yamaha dealer check the vehicle.

The engine does not start.

Check the compression.

4. Compression

Operate the electric starter.

There is compression.

The engine does not start.

Have a Yamaha dealer check the vehicle.

Have a Yamaha dealer check the vehicle.

There is no compression.

EAU42604

7-35

UBP670E0.book Page 1 Monday, July 11, 2016 11:29 AM

Motorcycle care an d stora g e

EAU37834

Matte color caution

ECA15193

NOTICE

Some mo d els are equippe d with matte colore d finishe d parts. Be sure to consult a Yamaha d ealer for a d vice on what pro d ucts to use b efore cleanin g the vehicle. Usin g a b rush, harsh chemical pro d ucts or cleanin g compoun d s when cleanin g these parts will scratch or d ama g e their surface. Wax also shoul d not b e applie d to any matte colore d finishe d parts.

EAU26075

Care

While the open design of a motorcycle reveals the attractiveness of the technology, it also makes it more vulnerable. Rust and corrosion can develop even if high-quality components are used. A rusty exhaust pipe may go unnoticed on a car, however, it detracts from the overall appearance of a motorcycle. Frequent and proper care does not only comply with the terms of the warranty, but it will also keep your motorcycle looking good, extend its life and optimize its performance.

Before cleanin g

1. Cover the muffler outlet with a plastic bag after the engine has cooled down.

2. Make sure that all caps and covers as well as all electrical couplers and connectors, including the spark plug caps, are tightly installed.

3. Remove extremely stubborn dirt, like oil burnt onto the crankcase, with a degreasing agent and a brush, but never apply such prod-

8-1 ucts onto seals, gaskets, the drive belt and wheel axles. Always rinse the dirt and degreaser off with water.

Cleanin g

ECA10773

NOTICE



Avoi d usin g stron g aci d ic wheel cleaners, especially on spoke d wheels. If such pro d ucts are use d on har d -to-remove d irt, d o not leave the cleaner on the affecte d area any lon g er than instructe d . Also, thorou g hly rinse the area off with water, imme d iately d ry it, an d then apply a corrosion protection spray.



Improper cleanin g can d ama g e plastic parts (such as cowlin g s, panels, win d shiel d s, hea d li g ht lenses, meter lenses, etc.) an d the mufflers. Use only a soft, clean cloth or spon g e with water to clean plastic. However, if the plastic parts cannot b e thorou g hly cleane d with water, d ilute d mil d d eter g ent with water may b e use d . Be sure to rinse

8

UBP670E0.book Page 2 Monday, July 11, 2016 11:29 AM

8

Motorcycle care an d stora g e off any d eter g ent resi d ue usin g plenty of water, as it is harmful to plastic parts.



Do not use any harsh chemical pro d ucts on plastic parts. Be sure to avoi d usin g cloths or spon g es which have b een in contact with stron g or a b rasive cleanin g pro d ucts, solvent or thinner, fuel ( g asoline), rust removers or inhi b itors, b rake flui d , antifreeze or electrolyte.



Do not use hi g h-pressure washers or steam-jet cleaners since they cause water seepa g e an d d eterioration in the followin g areas: seals (of wheel an d swin g arm b earin g s, fork an d b rakes), electric components (couplers, connectors, instruments, switches an d li g hts), b reather hoses an d vents.



For motorcycles equippe d with a win d shiel d : Do not use stron g cleaners or har d spon g es as they will cause d ullin g or scratchin g . Some cleanin g compoun d s for plastic may leave scratches on the win d shiel shiel shiel d d d

. Test the pro small hi dd

to make sure that it

is scratche plastic polishin ter washin g .

g d d uct on a en part of the win d d oes not leave any marks. If the win d —

, use a quality

compoun d af-

After normal use

Remove dirt with warm water, a mild detergent, and a soft, clean sponge, and then rinse thoroughly with clean water. Use a toothbrush or bottlebrush for hard-to-reach areas. Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning.

After riding in the rain, near the sea or on salt-sprayed roads

Since sea salt or salt sprayed on roads during winter are extremely corrosive in combination with water, carry out the following steps after each ride in the rain, near the sea or on saltsprayed roads.

8-2

TIP

Salt sprayed on roads in the winter may remain well into spring.

1. Clean the motorcycle with cold water and a mild detergent, after the engine has cooled down.

NOTICE:

Do not use warm water since it increases the corrosive action of the salt.

[ECA10792]

2. After drying the motorcycle, apply a corrosion protection spray on all metal, including chrome- and nickel-plated, surfaces to prevent corrosion.

After cleanin g

1. Dry the motorcycle with a chamois or an absorbing cloth.

2. Use a chrome polish to shine chrome, aluminum and stainlesssteel parts, including the exhaust system. (Even the thermally induced discoloring of stainlesssteel exhaust systems can be removed through polishing.)

UBP670E0.book Page 3 Monday, July 11, 2016 11:29 AM

3. To prevent corrosion, it is recommended to apply a corrosion protection spray on all metal, including chrome- and nickel-plated, surfaces.

4. Use spray oil as a universal cleaner to remove any remaining dirt.

5. Touch up minor paint damage caused by stones, etc.

6. Wax all painted and chrome-plated surfaces. Avoid combination cleaner waxes, many of which contain abrasives that may mar the paint or protective finish.

7. Let the motorcycle dry completely before storing or covering it.

EWA11132

WARNING

Contaminants on the b rakes or tires can cause loss of control.



Make sure that there is no oil or wax on the b rakes or tires.



If necessary, clean the b rake d iscs an d b rake linin g s with a re g ular b rake d isc cleaner or acetone, an d wash the tires with warm water an d a mil d d eterg ent. Before ri d in g at hi g her

Motorcycle care an d stora g e spee d s, test the motorcycle’s b rakin g performance an d cornerin g b ehavior.

ECA10951

NOTICE



Apply spray oil an d wax sparin g ly an d make sure to wipe off any excess.



Never apply oil or wax to the d rive b elt.



Never apply oil or wax to any ru bb er an d plastic parts, b ut treat them with a suita b le care pro d uct.



Avoi d usin g a b rasive polishin g compoun d s as they will wear away the paint.

TIP



Consult a Yamaha dealer for advice on what products to use.



Washing, rainy weather or humid climates can cause the headlight lens to fog. Turning the headlight on for a short period of time will help remove the moisture from the lens.

Stora

g

e

EAU26283

Short-term

Always store your motorcycle in a cool, dry place and, if necessary, protect it against dust with a porous cover. Be sure the engine and the exhaust system are cool before covering the motorcycle.

ECA10811

NOTICE



Storin g the motorcycle in a poorly ventilate d room or coverin g it with a tarp, while it is still wet, will allow water an d humi d ity to seep in an d cause rust.



To prevent corrosion, avoi d d amp cellars, sta b les ( b ecause of the presence of ammonia) an d areas where stron g chemicals are store d .

Lon g -term

Before storing your motorcycle for several months:

1. Follow all the instructions in the

“Care” section of this chapter.

8

8-3

UBP670E0.book Page 4 Monday, July 11, 2016 11:29 AM

8

Motorcycle care an d stora g e

2. Fill up the fuel tank and add fuel stabilizer (if available) to prevent the fuel tank from rusting and the fuel from deteriorating.

3. Perform the following steps to protect the cylinders, piston rings, etc. from corrosion.

a. Remove the spark plug caps and spark plugs.

b. Pour a teaspoonful of engine oil into each spark plug bore.

c. Install the spark plug caps onto the spark plugs, and then place the spark plugs on the cylinder head so that the electrodes are grounded. (This will limit sparking during the next step.) d. Turn the engine over several times with the starter. (This will coat the cylinder walls with oil.)

WARNING! To prevent d ama g e or injury from sparkin g , make sure to g roun d the spark plu g electro d es while turnin g the en g ine over.

[EWA10952] e. Remove the spark plug caps from the spark plugs, and then install the spark plugs and the spark plug caps.

4. Lubricate all control cables and the pivoting points of all levers and pedals as well as of the sidestand/centerstand.

5. Check and, if necessary, correct the tire air pressure, and then lift the motorcycle so that both of its wheels are off the ground. Alternatively, turn the wheels a little every month in order to prevent the tires from becoming degraded in one spot.

6. Cover the muffler outlet with a plastic bag to prevent moisture from entering it.

7. Remove the battery and fully charge it. Store it in a cool, dry place and charge it once a month. Do not store the battery in an excessively cold or warm place [less than 0 °C (30°F) or more than 30

°C (90°F)]. For more information on storing the battery, see page

7-27.

TIP

Make any necessary repairs before storing the motorcycle.

8-4

UBP670E0.book Page 1 Monday, July 11, 2016 11:29 AM

Dimensions:

Overall length:

2290 mm (90.2 in)

Overall width:

830 mm (32.7 in)

Overall height:

1120 mm (44.1 in)

Seat height:

690 mm (27.2 in)

Wheelbase:

1570 mm (61.8 in)

Ground clearance:

130 mm (5.12 in)

Minimum turning radius:

3.3 m (10.83 ft)

Wei g ht:

Curb weight:

248 kg (547 lb)

En g ine:

Combustion cycle:

4-stroke

Cooling system:

Air cooled

Valve train:

SOHC

Cylinder arrangement:

V-type

Number of cylinders:

2-cylinder

Displacement:

942 cm³

Bore

×

stroke:

85.0

×

83.0 mm (3.35

×

3.27 in)

Compression ratio:

9.0 : 1

Starting system:

Electric starter

Lubrication system:

Wet sump

En g ine oil:

Recommended brand:

YAMALUBE

SAE viscosity grades:

10W-40, 10W-50, 15W-40, 20W-40 or

20W-50

0 10 30 50 70 90 110 130 ˚F

SAE 10W-40

SAE 10W-50

SAE 15W-40

SAE 20W-40

SAE 20W-50

–20 –10 0 10 20 30 40 50 ˚C

Recommended engine oil grade:

API service SG type or higher, JASO standard MA

Engine oil quantity:

Oil change:

3.70 L (3.91 US qt, 3.26 Imp.qt)

With oil filter removal:

4.00 L (4.23 US qt, 3.52 Imp.qt)

Air filter:

Air filter element:

Oil-coated paper element

9-1

Specifications

Fuel:

Recommended fuel:

Regular unleaded gasoline (Gasohol [E10] acceptable)

Fuel tank capacity:

13 L (3.4 US gal, 2.9 Imp.gal)

Fuel reserve amount:

2.8 L (0.74 US gal, 0.62 Imp.gal)

Fuel injection:

Throttle body:

ID mark:

1TP1 01

Spark plu g (s):

Manufacturer/model:

NGK/CPR7EA-9

Spark plug gap:

0.8–0.9 mm (0.031–0.035 in)

Clutch:

Clutch type:

Wet, multiple-disc

Drivetrain:

Primary reduction ratio:

1.674 (72/43)

Final drive:

Belt

Secondary reduction ratio:

2.333 (70/30)

Transmission type:

Constant mesh 5-speed

Gear ratio:

1st:

3.067 (46/15)

2nd:

2.063 (33/16)

9

UBP670E0.book Page 2 Monday, July 11, 2016 11:29 AM

9

Specifications

3rd:

1.579 (30/19)

4th:

1.259 (34/27)

5th:

1.042 (25/24)

Chassis:

Frame type:

Double cradle

Caster angle:

29.0 °

Trail:

130 mm (5.1 in)

Front tire:

Type:

Tubeless (Cast wheel)

With tube (Spoke wheel)

Size:

100/90-19M/C 57H

Manufacturer/model:

BRIDGESTONE/EXEDRA G721 F (Cast wheel)

BRIDGESTONE/EXEDRA G721 L (Spoke wheel)

Rear tire:

Type:

Tubeless (Cast wheel)

With tube (Spoke wheel)

Size:

150/80B16M/C 71H

Manufacturer/model:

BRIDGESTONE/EXEDRA G722 F (Cast wheel)

BRIDGESTONE/EXEDRA G722 L (Spoke wheel)

Loa d in g :

Maximum load:

205 kg (452 lb)

(Total weight of rider, passenger, cargo and accessories)

Tire air pressure (measure d on col d tires):

Up to 90 kg (198 lb) load:

Front:

225 kPa (2.25 kgf/cm², 33 psi)

Rear:

250 kPa (2.50 kgf/cm², 36 psi)

90 kg (198 lb) load — maximum load:

Front:

250 kPa (2.50 kgf/cm², 36 psi)

Rear:

280 kPa (2.80 kgf/cm², 41 psi)

Front wheel:

Wheel type:

Cast wheel

Spoke wheel

Rim size:

19 x 2.50 (Spoke wheel)

19M/C x MT2.50 (Cast wheel)

Rear wheel:

Wheel type:

Cast wheel

Spoke wheel

Rim size:

16M/C x MT3.50

Front b rake:

Type:

Hydraulic single disc brake

Specified brake fluid:

DOT 4

Rear b rake:

Type:

Hydraulic single disc brake

Specified brake fluid:

DOT 4

Front suspension:

Type:

Telescopic fork

Spring:

Coil spring

Shock absorber:

Hydraulic damper

Wheel travel:

120 mm (4.7 in)

Rear suspension:

Type:

Swingarm

Spring:

Coil spring

Shock absorber:

Gas-hydraulic damper (Bolt R-Spec)

Hydraulic damper (Bolt)

Wheel travel:

70 mm (2.8 in)

Electrical system:

System voltage:

12 V

9-2

UBP670E0.book Page 3 Monday, July 11, 2016 11:29 AM

Ignition system:

TCI

Charging system:

AC magneto

Battery:

Model:

YTZ14S

Voltage, capacity:

12 V, 11.2 Ah (10 HR)

Hea d li g ht:

Bulb type:

Halogen bulb

Bul b watta g e

×

quantity:

Headlight:

H4, 60.0 W/55.0 W x 1

Brake/tail light:

LED

Front turn signal/position light:

23.0 W/8.0 W

×

2

Rear turn signal light:

21.0 W

×

2

License plate light:

5.0 W

×

1

Meter lighting:

EL (Electroluminescent)

Neutral indicator light:

LED

High beam indicator light:

LED

Oil level warning light:

LED

Turn signal indicator light:

LED

Fuel level warning light:

LED

Engine trouble warning light:

LED

Fuse(s):

Main fuse:

40.0 A

Headlight fuse:

20.0 A

Taillight fuse:

7.5 A

Signaling system fuse:

7.5 A

Ignition fuse:

15.0 A

Fuel injection system fuse:

10.0 A

Backup fuse:

7.5 A

9-3

Specifications

9

UBP670E0.book Page 1 Monday, July 11, 2016 11:29 AM

Consumer information

EAU26357

I

d

entification num

b

ers

Record the vehicle identification number, engine serial number, model label information, and the key identification number in the spaces provided below.

These identification numbers are needed when registering the vehicle with the authorities in your area and when ordering spare parts from a Yamaha dealer.

KEY IDENTIFICATION NUMBER:

Vehicle i d entification num b er

EAU26401

1

VEHICLE IDENTIFICATION NUMBER:

TIP

The vehicle identification number is used to identify your motorcycle and may be used to register your motorcycle with the licensing authority in your area.

En g ine serial num b er

EAU26442

1

ENGINE SERIAL NUMBER:

1. Vehicle identification number

The vehicle identification number is stamped into the steering head pipe.

Record this number in the space provided.

1. Engine serial number

The engine serial number is stamped into the crankcase.

10

MODEL LABEL INFORMATION:

10-1

UBP670E0.book Page 2 Monday, July 11, 2016 11:29 AM

Mo d el la b el

EAU26471

Key i d entification num b er

Consumer information

EAU26382 EAU48271

Vehicle Emission Control Information la b el

1

1. Model label

The model label is affixed to the frame

under the rider seat. (See page 4-12.)

Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.

1. Key identification number

The key identification number is stamped into the key tag. Record this number in the space provided and use it for reference when ordering a new key.

1

1. Vehicle Emission Control Information label

The Vehicle Emission Control Information label is affixed at the location in the illustration. This label shows specifications related to exhaust emissions as required by federal law, state law and

Environment Canada.

10

10-2

UBP670E0.book Page 3 Monday, July 11, 2016 11:29 AM

Consumer information

10

EAU26643

Maintenance recor

d

Copies of work orders and/or receipts for parts purchased and installed on your vehicle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required. It is not acceptable proof of maintenance work.

Date of service

Milea g e

Servicin g d ealer name an d a dd ress

Remarks

Maintenance interval

1000 km

(600 mi) or

1 month

7000 km

(4000 mi) or

6 months

13000 km

(8000 mi) or

12 months

19000 km

(12000 mi) or

18 months

25000 km

(16000 mi) or

24 months

31000 km

(20000 mi) or

30 months

37000 km

(24000 mi) or

36 months

43000 km

(28000 mi) or

42 months

49000 km

(32000 mi) or

48 months

10-3

UBP670E0.book Page 4 Monday, July 11, 2016 11:29 AM

Maintenance interval

55000 km

(36000 mi) or

54 months

61000 km

(40000 mi) or

60 months

Date of service

Milea g e

Consumer information

Servicin g d ealer name an d a dd ress

Remarks

10

10-4

UBP670E0.book Page 5 Monday, July 11, 2016 11:29 AM

Consumer information

10

EAU26718

YAMAHA MOTOR CANADA LTD. MOTORCYCLE WARRANTY GUIDE

Congratulations on the purchase of your new Yamaha motorcycle.

You have chosen a quality product designed and manufactured to bring you years of enjoyment.

This information explains Yamaha’s warranty policy. You will find the answers to most of your questions by reading it through.

If you require further assistance, see your Yamaha dealer. Their qualified personnel will be pleased to meet all your service requirements, both during and after the warranty period.

Keep in mind that Yamaha manufactures many other quality products too. For further information on our complete line-up, contact your dealer or visit our web site.

For a product brochure, or a dealer near you, go to our web site.

Yamaha Motor Canada Ltd.

480 Gordon Baker Road, Toronto, Ontario M2H 3B4

(416) 498-1911 www.yamaha-motor.ca

Yamaha Motorcycle Warranty Policy

In this warranty, the term ‘MOTORCYCLE’ shall refer to a new motorcycle manufactured by YAMAHA MOTOR COMPANY, LTD.

(‘MANUFACTURER’) under the trade name of Yamaha, distributed by YAMAHA MOTOR CANADA LTD. (‘YAMAHA’), sold at retail by an authorized Yamaha dealer (‘DEALER’). The term ‘CUSTOMER’ shall refer to the owner or lessee of record of the MOTORCYCLE registered with YAMAHA and to any subsequent owner, and the term ‘DELIVERY’ shall refer to the date of delivery of the

MOTORCYCLE from the DEALER to the CUSTOMER.

Section A — Warranty

Subject to Section D, YAMAHA offers the following warranty coverage to the CUSTOMER:

1.

Periods of warranty:

a) Pleasure Use (including government use)

i)

Basic Period of Warranty

The period of warranty shall be ninety days commencing on DELIVERY on all models designated PW, TT and on

YZ85 models.

The period of warranty shall be one year commencing on

DELIVERY on all other models.

b)

ii)

Additional Period of Warranty for Street-Legal

Motorcycles

In the event DELIVERY occurs between January 1 st

and

April 30 th

, the warranty shall extend to April 30 th

of the following year.

Commercial Use

The period of warranty shall be half of the warranty period indicated for pleasure use, commencing on DELIVERY on any MOTORCYCLE which has been identified as being used for commercial applications.

2.

During these periods of warranty: a) Any part defective by reason of the MANUFACTURER’s faulty workmanship or material will be replaced or repaired free of charge.

b) Any repairs or adjustments made necessary by reason of the

MANUFACTURER’s faulty workmanship or material will be performed free of charge.

The MANUFACTURER reserves the right to change the design of any model without obligation to modify any model previously manufactured.

Section B — Subsequent Owner

The warranty set forth in Section A may be transferred to any subsequent owner provided that the period of warranty has not expired and that the CUSTOMER has complied with all terms and conditions of this warranty.

The subsequent owner has the responsibility for ensuring that a change of registration is sent to YAMAHA at the time of such transfer of ownership.

This transfer MUST be done by contacting the DEALER who will forward the following information to YAMAHA:

1.

2.

the complete model and serial number as shown on the original warranty document; the name of the previous owner;

3.

4.

the original delivery date of the MOTORCYCLE; the complete name and address of the subsequent owner;

5.

the indication that the subsequent owner has received and read the Owner’s Manual and this warranty policy.

Section C — Obtaining Repairs Under Warranty

To obtain repairs under warranty, the CUSTOMER must:

1.

Ensure that the MOTORCYCLE is properly operated, maintained and stored as specified in the Owner’s Manual.

2.

3.

4.

Give notice to a DEALER of any and all apparent defects immediately upon discovery, and make the entire

MOTORCYCLE available at that time for inspection and repair at the DEALER’S place of business.

Provide proof of warranty coverage to such DEALER

(CUSTOMER’S copy of the New Vehicle Information Statement:

N.V.I.S.).

Authorize the DEALER to tear down the MOTORCYCLE for diagnostic evaluation should it be required.

All warranty repairs must be done by a DEALER and final approval of any repairs rests with YAMAHA. All parts replaced become the property of YAMAHA.

Section D — Exclusions

1.

2.

This warranty does not apply unless: a) The MOTORCYCLE has been fully assembled and set to the

MANUFACTURER’s operating specifications by a DEALER prior to DELIVERY to the CUSTOMER.

b) The CUSTOMER has followed the break-in and storage instructions contained in the Owner’s Manual and all other instructions shown in the Owner’s Manual.

c) d)

This warranty does not cover the repair of damage resulting from abuse or neglect of the MOTORCYCLE. Examples of abuse and neglect include, but are not limited to: a) racing, competition, MOTORCYCLE models designated WR or YZ, with the exception of WR25R, WR25X and YZ85 models, modification of original parts or abnormal strain; b)

The CUSTOMER can provide record of maintenance having been performed as recommended in the Owner’s Manual.

Requests for repairs under warranty have been made as prescribed in Section C.

c) use of lubricants, oils, fuel, fuel additives and mixtures other than those recommended in the Owner’s Manual, improperly installed accessories or use of parts or accessories that are not equivalent in design and quality to genuine Yamaha parts; damage as a result of accidents, collisions, contact with foreign materials, impact, submersion or use of the

MOTORCYCLE after discovery of a defect; d) appearance-related damages of body parts. Examples of such damages include but are not limited to: scratches, dents, fading, flaking, peeling.

3.

This warranty does not extend to: a) MOTORCYCLES which have been modified in any way from the standard specifications as shown in the Owner’s Manual, including any MOTORCYCLE whose odometer has been altered; b) c) d) normal wear and tear, corrosion and routine maintenance, such as the recommended service inspections; pre-delivery inspection and assembly; e)

MOTORCYCLES from which the MANUFACTURER’s identification numbers have been removed or whose identification numbers have been altered or mutilated; wear and tear and/or maintenance parts such as drive chains, clutch plates and facings, oils and lubricants, spark plugs, batteries, generator brushes, sealed beams and light bulbs, tires, filters, brake pads, drive belts and fuses; f) inconvenience, loss of time, loss of income or loss of use of the MOTORCYCLE or any consequential damage of any kind;

10-5

UBP670E0.book Page 6 Monday, July 11, 2016 11:29 AM g) h) i) damages from theft, fire, vandalism, explosion, water or acts of God; storage costs, or transportation and shipping costs related to the performance of this warranty; damage due to “flat towing” (see your DEALER for explanation).

Section E — Emissions Control System Warranty

(For applicable models only)

YAMAHA warrants to the CUSTOMER of a MOTORCYCLE covered by this warranty with a displacement of 50cc or greater, that the MOTORCYCLE is designed, built and equipped so as to conform at the time of DELIVERY with all federal emissions standards applicable at the time of manufacture and that it is free from defects in materials and workmanship which would cause it not to meet these standards within the periods listed immediately below. Failures other than those resulting from defects in material or workmanship, which arise solely as a result of owner abuse and/or lack of proper maintenance, are not covered by this warranty.

Engine Displacement

50cc to 169cc

170cc to 279cc

280cc and over

Period

12,000 km or 5 years, whichever occurs first

18,000 km or 5 years, whichever occurs first

30,000 km or 5 years, whichever occurs first

Section F

This warranty is in addition to, and not a modification of, any warranty required by the laws of any province of Canada.

Subject to any applicable sales or consumer legislation, the above warranty is in lieu of any warranty or representation, expressed or implied, including any warranty of performance, merchantability or fitness for a particular purpose on the part of YAMAHA, and any other obligation or liability on behalf of YAMAHA, and the above warranty constitutes your sole remedy and the full liability of

YAMAHA. In no event shall YAMAHA be liable for special, incidental or consequential damages howsoever caused, whether by negligence or otherwise resulting directly or indirectly from the use of the MOTORCYCLE, or the MOTORCYCLE having replacement parts or the unavailability of replacement parts.

YAMAHA does not assume, or authorize any person to create or assume for YAMAHA, any obligation or liability in connection with the MOTORCYCLE or any part thereof distributed by YAMAHA.

Original Equipment Tires

Tires supplied as original equipment on your MOTORCYCLE are warranted separately by the individual tire manufacturer or its representatives. Generally speaking, this warranty covers defects in workmanship or material.

Storing Your MOTORCYCLE

If your MOTORCYCLE is not to be used for 60 days or more, it must be properly stored to ensure against deterioration. You should consult your Owner’s Manual for storage details, but WE

RECOMMEND THAT YOU HAVE AN AUTHORIZED YAMAHA

MOTORCYCLE DEALER PREPARE YOUR MOTORCYCLE FOR

STORAGE. Their highly-trained staff have the experience and the qualifications to do the job right.

YAMAHA cannot accept responsibility for damage to your vehicle or personal injury resulting from negligence or lack of experience in the preparation of your MOTORCYCLE for storage.

Pre-delivery Inspection Checklist

•

•

•

•

The DEALER has assembled, inspected and tested the

MOTORCYCLE according to the Yamaha Motorcycle Pre-delivery

Inspection Checklist prior to DELIVERY to the CUSTOMER (some items may not be applicable to all models). These items include:

Brakes

Clutch

Fluid Levels

Drive System

•

•

•

•

•

Cooling System

Fuel / Throttle System

Wheels / Tires / Suspension

Steering and Controls

Electrical System

•

•

Replacing damaged or missing parts

Test Ride

The Yamaha Motorcycle Pre-delivery Inspection Checklist has been provided to the CUSTOMER at the time of DELIVERY.

Change of Address or Other Owner Information

If you should move after you have purchased your MOTORCYCLE, please contact the DEALER who will forward the required information to YAMAHA. Provide the DEALER with the model name and serial number as shown on the N.V.I.S., along with your new mailing address (or other information). This will ensure that

YAMAHA has an up-to-date registration record.

Consumer information

10

10-6

UBP670E0.book Page 1 Monday, July 11, 2016 11:29 AM

11

In d ex

A

Air filter element, replacing ……………….7-14

B

Battery …………………………………………..7-27

Brake and clutch levers, checking and lubricating…………………………………….7-25

Brake and shift pedals, checking and lubricating…………………………………….7-24

Brake fluid, changing ……………………….7-22

Brake fluid level, checking ………………..7-21

Brake lever ……………………………………….4-7

Brake lever free play, checking………….7-19

C

Brake light switches…………………………7-20

Brake pedal………………………………………4-8

Brake/tail light …………………………………7-31

Cables, checking and lubricating ………7-23

Care ………………………………………………..8-1

Catalytic converter…………………………..4-10

Clutch lever………………………………………4-7

Clutch lever free play, adjusting ………..7-18

D

E

Dimmer switch ………………………………….4-6

Drive belt slack ……………………………….7-23

Engine break-in…………………………………6-3

Engine oil and oil filter cartridge ………..7-11

Engine serial number ……………………….10-1

Engine stop switch ……………………………4-6

Engine trouble warning light ……………….4-2

F

Front and rear brake pads, checking….7-20

Front fork, checking…………………………7-26

Fuel …………………………………………………4-9

Fuel level warning light ……………………… 4-2

Fuel tank breather/overflow hose……… 4-10

I

H

Fuel tank cap…………………………………… 4-8

Fuses, replacing …………………………….. 7-29

Handlebar switches………………………….. 4-5

Headlight bulb, replacing ………………… 7-30

High beam indicator light ………………….. 4-2

Horn switch …………………………………….. 4-6

Identification numbers…………………….. 10-1

Ignition circuit cut-off system…………… 4-15

Indicator lights and warning lights ……… 4-1

K

Key identification number………………… 10-2

L

M

Labels, location ……………………………….. 1-1

License plate light ………………………….. 7-32

Main switch …………………………………….. 4-1

Maintenance and lubrication, periodic … 7-5

Maintenance, emission control system………………………………………….. 7-3

Maintenance record ……………………….. 10-3

Matte color, caution …………………………. 8-1

Model label ……………………………………. 10-2

Multi-function meter unit …………………… 4-3

N

Neutral indicator light ……………………….. 4-1

O

Oil level warning light ……………………….. 4-2

P

Panel, removing and installing …………… 7-9

Parking …………………………………………… 6-4

11-1

R

Part locations ……………………………………3-1

RESET switch …………………………………..4-6

Rider seat ……………………………………….4-12

S

Safety information ……………………………..2-1

SELECT switch …………………………………4-6

Shifting …………………………………………….6-2

Shift pedal ………………………………………..4-7

Shock absorber assemblies, adjusting ………………………………………4-13

Sidestand ……………………………………….4-14

Sidestand, checking and lubricating…..7-25

Spark plugs, checking ……………………….7-9

Specifications …………………………………..9-1

Starting the engine…………………………….6-1

Start switch ………………………………………4-6

Steering, checking …………………………..7-27

Steering lock …………………………………..4-11

Storage ……………………………………………8-3

Supporting the motorcycle ……………….7-33

Swingarm pivots, lubricating …………….7-26

T

Throttle grip and cable, checking and lubricating …………………………………….7-24

Throttle grip free play, checking ………..7-15

Tires ………………………………………………7-15

Tool kit …………………………………………….7-2

Troubleshooting ………………………………7-33

Troubleshooting chart ………………………7-35

Turn signal indicator light……………………4-1

Turn signal light bulb, replacing …………7-32

Turn signal switch ……………………………..4-6

UBP670E0.book Page 2 Monday, July 11, 2016 11:29 AM

V

Valve clearance ……………………………… 7-15

Vehicle Emission Control Information label……………………………………………. 10-2

Vehicle identification number …………… 10-1

W

Warranty ……………………………………….. 10-5

Wheel bearings, checking ……………….. 7-27

Wheels………………………………………….. 7-17

11-2

In d ex

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UBP670E0.book Page 3 Monday, July 11, 2016 11:29 AM

UBP670E0.book Page 1 Monday, July 11, 2016 11:29 AM

EAU55803

For your best ownership experience, think

Genuine Yamaha!

Genuine Yamaha Parts

– Genuine Yamaha replacement parts are the exact same parts as the ones originally equipped on your vehicle, providing you with the performance and durability you have come to expect. Why settle for aftermarket parts that may not provide full confidence and satisfaction?

Genuine Yamaha Accessories

– Yamaha only offers accessories that meet our high standards for quality and performance. Buy with confidence, knowing your Genuine Yamaha Accessories will fit right and perform right – right out of the box.

Yamalube

– Take care of your Yamaha with legendary Yamalube oils, lubricants, and care products. They’re formulated and approved by the toughest judges we know: the Yamaha engineering teams that know your Yamaha from the inside out.

Genuine Yamaha Service Manuals

– Get the same factory manual for your vehicle that the technicians at your authorized Yamaha dealer use. Service manuals are available through your Yamaha dealer or you can order them directly through yamahapubs.com (for US consumers only).

Genuine Yamaha products are available only from your Yamaha dealer.

Find out more at:

For US consumers, please visit yamaha-motor.com

For Canadian consumers, please visit yamaha-motor.ca

UBP670E0.book Page 1 Monday, July 11, 2016 11:29 AM

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